Adjustable brush wire bending tool

By designing an adjustable bristle bending fixture, the problem of poor versatility of existing fixtures was solved, and flexible adjustment of span and length was achieved, thereby improving the efficiency and versatility of bristle bending.

CN223476181UActive Publication Date: 2025-10-28安徽华旋科技有限公司
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Patent Information

Application Number
CN202423058662.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

The existing brush filament bending fixtures for conductive slip rings have poor versatility and cannot meet the requirements of different spans and lengths, resulting in poor signal transmission performance.

Method used

Design an adjustable brush bristle bending fixture, including a detachably connected support plate and a pressure plate. The distance between the support plates is adjustable, and the width of the pressure plate is adjustable. It is fixed by a fastener to achieve flexible bending of the brush bristles.

Benefits of technology

It enables brush bristle bending with different span requirements, improves the versatility and flexibility of the tooling, enhances bending efficiency, and is suitable for bending operations with multiple brush bristles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an adjustable brush wire bending tool, which relates to the field of brush wire bending and comprises a base plate, two supporting plates arranged on the base plate and a pressing plate positioned between the two supporting plates. The supporting plates are detachably connected with the base plate, the distance between the two supporting plates is adjustable, the pressing plate comprises a first plate body and a second plate body, the first plate body and the second plate body are movably connected, and after the distance between the first plate body and the second plate body is adjusted, the first plate body and the second plate body pass through a fixing piece on the side face. A pressing groove is formed between the two supporting plates, the two sides of the brush wires are limited through the two supporting plates respectively, and the pressing plate is pressed downwards in the pressing groove to bend the brush wires. According to the scheme, the adjustable supporting plate is arranged to achieve random adjustment within a certain range of distance, bending work of brush wires with different span requirements is met, and meanwhile the pressing plate capable of being correspondingly adjusted is arranged, so that the bending tool is high in universality and use flexibility. And a plurality of brush wires can be bent, and the bending efficiency is high.
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Description

Technical Field

[0001] This utility model relates to the field of brush bristle bending, and more specifically, to an adjustable brush bristle bending fixture. Background Technology

[0002] Conductive slip rings belong to the category of electrical contact sliding connections. Also known as slip rings, rotary joints, rotary electrical interfaces, conductive slip rings, current collectors, return rings, coils, commutators, and adapters, they are precision power transmission devices that enable the transmission of image, data signals, and power between two relatively rotating mechanisms. During transmission, the contact effect between the brush bristles and the conductive ring is crucial to the signal transmission performance of the conductive slip ring. Because conductive slip rings have different requirements for the span and length of the brush bristles after bending, specific bending processes are needed to manufacture brush bristles with specific spans, and the versatility of bending fixtures is poor. Utility Model Content

[0003] The purpose of this utility model is to provide an adjustable brush filament bending fixture to solve the technical problems existing in the background art.

[0004] This utility model provides an adjustable brush filament bending fixture, including a pad, two support plates disposed on the pad, and a pressure plate located between the two support plates;

[0005] The support plate and the pad are detachably connected, and the distance between the two support plates is adjustable. The pressure plate includes a plate body one and a plate body two, which are movably connected. The distance between the plate body one and the plate body two is adjusted by a fixing member on the side. A pressure groove is formed between the two support plates, and the brush bristles are limited on both sides by the two support plates. The pressure plate presses down in the pressure groove to bend the brush bristles.

[0006] In a preferred embodiment, the pad is provided with an adjustment groove adapted to the width of the pad. The adjustment groove is an oblong groove. Both support plates are fixed to the pad by adjusting bolts, which pass through the oblong groove and are connected to the support plates.

[0007] In a preferred embodiment, the support plate is provided with a slot for inserting brush bristles, the slot is straight, and the slots on the two support plates correspond one-to-one.

[0008] In a preferred embodiment, a plurality of insertion holes are spaced apart on the first plate, and a plurality of insertion rods are correspondingly provided on the second plate. The insertion rods are inserted into the insertion holes, and the length of the insertion rods is adapted to the length of the insertion holes. The insertion rods are slidably connected to the insertion holes.

[0009] In a preferred embodiment, the fixing member includes a fixing seat 1 disposed on the plate 1, a fixing seat 2 disposed on the plate 2, and a connecting member connecting the fixing seat 1 and the fixing seat 2. The fixing seat 1 is provided with a fixing groove 1, and the fixing seat 2 is provided with a fixing groove 2.

[0010] In a preferred embodiment, the connector includes a connecting plate and connecting bolts disposed on the connecting plate, the connecting bolts passing through fixing groove one and fixing groove two respectively.

[0011] In a preferred embodiment, the pad is further provided with scale plates with scale lines on both sides, the scale lines on the scale plates are distributed symmetrically in both directions, and the midpoint of the scale plate is aligned with the midpoint of the wide side of the pad.

[0012] The beneficial effects of this utility model's technical solution are:

[0013] This design features an adjustable support plate that allows for arbitrary adjustment of the distance within a certain range, accommodating the bending of brush filaments with different span requirements. It also includes an adjustable pressure plate, making the bending fixture highly versatile and flexible. Furthermore, it can bend multiple brush filaments simultaneously, resulting in high bending efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0015] Figure 2 This is another overall structural diagram of the present invention.

[0016] Figure 3 This is a bottom view of the present invention.

[0017] Figure 4 This is an anatomical diagram of the fastener structure of this utility model.

[0018] Figure 5 This is a schematic diagram of the structure of the present invention when there is a gap between the first pressure plate and the second pressure plate.

[0019] Explanation of reference numerals in the attached drawings: 1. Pad, 2. Support plate, 3. Pressure plate, 4. Groove, 5. Adjustment groove, 6. Adjustment bolt, 7. Pressure plate one, 8. Pressure plate two, 9. Insert rod, 10. Insertion hole, 11. Fixing component, 12. Fixing seat one, 13. Fixing seat two, 14. Fixing groove one, 15. Fixing groove two, 16. Connecting plate, 17. Connecting bolt, 18. Scale plate, 19. Midpoint position. Detailed Implementation

[0020] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments. The embodiments of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of the present invention, and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for a particular purpose.

[0021] like Figure 1-Figure 5 As shown, this utility model provides an adjustable brush bristle bending fixture, including a pad 1, two support plates 2 disposed on the pad 1, and a pressure plate 3 located between the two support plates 2. The support plates 2 are detachably connected to the pad 1, and the distance between the two support plates 2 is adjustable. The pressure plate 3 includes a first plate 7 and a second plate 8, which are movably connected. The distance between the first plate 7 and the second plate 8 is adjusted by a fixing member 11 on the side. A pressure groove is formed between the two support plates 2, and the two sides of the brush bristles are respectively limited by the two support plates 2. The pressure plate 3 presses down in the pressure groove to bend the brush bristles.

[0022] The distance between the two support plates 2 is the span after the bristles are bent. By adjusting the distance between the two support plates 2, the bending of bristles with different span requirements can be achieved. Before bending, the distance between the two support plates 2 is adjusted. During adjustment, the pad 1 is used as a base, and the two support plates 2 are moved on the pad 1 to adjust to the required span. The adjusted support plates 2 are then fixed to the pad 1. Correspondingly, the width of the pressure plate 3 also needs to be adjusted. The width of the pressure plate 3 is adjusted by adjusting the distance between plate 1 7 and plate 2 8. Then, plate 1 7 and plate 2 8 are fixed by the fastener 11 to prevent relative displacement between them. The adjusted width of the pressure plate 3 is adapted to the distance between the two support plates 2 and is slightly smaller than the distance between the two support plates 2 to ensure smooth bristle bending.

[0023] The support plate 2 is provided with slots 4 for inserting brush filaments. These slots 4 are straight, and the slots 4 on the two support plates 2 correspond one-to-one. During bending, the two sides of the brush filaments are placed into the slots 4 for positioning, ensuring the filaments are in a straight line. Then, the pressure plate 3 is aligned with the groove and pressed down, bending the brush filaments within the groove. This design features adjustable support plates 2, allowing for arbitrary adjustment within a certain range to accommodate bending of brush filaments with different span requirements. The adjustable pressure plate 3 further enhances the versatility and flexibility of the bending fixture. Multiple brush filaments can also be bent efficiently.

[0024] The pad 1 is provided with an adjustment groove 5 adapted to the width of the pad 1. The adjustment groove 5 is an oblong groove. Both support plates 2 are fixed to the pad 1 by adjusting bolts 6, which pass through the oblong groove and connect to the support plates 2. When adjusting the support plates 2, first loosen the bolts, then move the support plates 2. After moving them to a suitable distance, tighten the bolts to fix the support plates 2 to the pad 1.

[0025] The pad 1 is also provided with scale plates 18 on both sides. The scales on the scale plates 18 are symmetrically distributed in both directions, and the midpoint 19 is aligned with the midpoint of the wide side of the pad 1. The scale plates 18 can be used as a reference to accurately display the distance between the two support plates 2. The bidirectional scale of the scale plates 18 makes the reading more intuitive.

[0026] The first plate 7 has a plurality of insertion holes 10 spaced apart, and the second plate 8 has a plurality of insertion rods 9 correspondingly arranged thereon. The insertion rods 9 are inserted into the insertion holes 10, and the length of the insertion rods 9 is adapted to the length of the insertion holes 10. The insertion rods 9 are slidably connected to the insertion holes 10. The insertion rods 9 can slide within the insertion holes 10 to adjust the distance between the first plate 7 and the second plate 8. After adjustment, the first plate 7 and the second plate 8 are fixed by the fixing member 11.

[0027] The fastener 11 includes a first fixing seat 12 disposed on the first plate 7, a second fixing seat 13 disposed on the second plate 8, and a connector connecting the first fixing seat 12 and the second fixing seat 13. The first fixing seat 12 is provided with a first fixing groove 14, and the second fixing seat 13 is provided with a second fixing groove 15. The connector includes a connecting plate 16 and a connecting bolt 17 disposed on the connecting plate 16. The connecting bolt 17 passes through the first fixing groove 14 and the second fixing groove 15 respectively. Both the first fixing groove 14 and the second fixing groove 15 are elongated grooves. After adjusting the positions of the first plate 7 and the second plate 8, the connecting bolt 17 on the connecting plate 16 is inserted into the first fixing groove 14 and the second fixing groove 15 respectively, and then fixed.

[0028] Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art and related fields based on the embodiments of this utility model without creative effort should fall within the protection scope of this utility model. Structures, devices, and operating methods not specifically described and explained in this utility model, unless otherwise specified or limited, shall be implemented according to conventional means in the art.

Claims

1. An adjustable brush bristle bending fixture, characterized in that: Includes a pad, two support plates disposed on the pad, and a pressure plate located between the two support plates; The support plate and the pad are detachably connected, and the distance between the two support plates is adjustable. The pressure plate includes a plate body one and a plate body two, which are movably connected. The distance between the plate body one and the plate body two is adjusted by a fixing member on the side. A pressure groove is formed between the two support plates, and the brush bristles are limited on both sides by the two support plates. The pressure plate presses down in the pressure groove to bend the brush bristles.

2. The adjustable brush bristle bending fixture according to claim 1, characterized in that: The pad is provided with an adjustment groove adapted to the width of the pad. The adjustment groove is an oblong groove. Both support plates are fixed to the pad by adjusting bolts, which pass through the oblong groove and are connected to the support plates.

3. The adjustable brush bristle bending fixture according to claim 1, characterized in that: The support plate is provided with slots for inserting brush bristles. The slots are straight and the slots on the two support plates correspond one-to-one.

4. The adjustable brush bristle bending fixture according to claim 1, characterized in that: The first plate has a plurality of insertion holes spaced apart, and the second plate has a plurality of insertion rods correspondingly arranged thereon. The insertion rods are inserted into the insertion holes, and the length of the insertion rods is adapted to the length of the insertion holes. The insertion rods are slidably connected to the insertion holes.

5. The adjustable brush bristle bending fixture according to claim 1, characterized in that: The fastener includes a first fixing seat on the first plate, a second fixing seat on the second plate, and a connecting member connecting the first fixing seat and the second fixing seat. The first fixing seat has a first fixing groove, and the second fixing seat has a second fixing groove.

6. The adjustable brush bristle bending fixture according to claim 5, characterized in that: The connector includes a connecting plate and connecting bolts disposed on the connecting plate, the connecting bolts passing through fixing groove one and fixing groove two respectively.

7. The adjustable bristle bending fixture according to claim 1, characterized in that: The pad is also provided with scale plates with scale lines on both sides. The scale lines on the scale plates are distributed symmetrically in both directions, and the midpoint of the scale plate is aligned with the midpoint of the wide side of the pad.