Transformer film covering device

Abstract

The utility model relates to the technical field of transformers, and discloses a transformer film covering device which comprises a film covering device body, an annular sliding rail is fixedly connected to the top of the film covering device body, and a machining base is arranged on the top of the annular sliding rail in a sliding mode. A mounting frame is fixedly connected to the center of the top of the film covering device body. According to the automatic laminating machine, through the machining bases, the upper pressing base, the rotating assembly and the automatic laminating mechanism, the four machining bases can move annularly along the annular sliding rail, continuous machining of the four working procedures of feeding, laminating, heat sealing and discharging is met, the upper pressing base with the rotating assembly and the machining base on the laminating working procedure position rotate relative to a pressing transformer, and the automatic laminating machine is convenient to operate. And the electric control sliding base drives the film cutting tool to move in the direction of the sliding groove to automatically cut off the unwound film body for use, and therefore the transformer film covering machining efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of transformer technology, and in particular to a transformer coating device. Background Technology

[0002] A transformer consists of an iron core and coils. The coils have two or more windings, with the winding connected to the power source called the primary coil and the others called secondary coils. It can transform AC voltage, current, and impedance.

[0003] During the production process, transformers require a coating device to protect them by covering them with a protective film. This film improves the transformer's insulation, moisture resistance, and corrosion resistance, thereby extending its service life and providing protection during transportation.

[0004] While existing transformer coating devices can coat transformers, manual film placement and cutting are inconvenient, and directly wrapping the protective film around the transformer without heat sealing makes it prone to loosening and falling off, thus affecting the transformer's protection efficiency. Therefore, a transformer coating device is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a transformer coating device, which aims to improve the problems in the prior art where manual film placement and cutting is inconvenient and the lack of heat sealing and bonding treatment makes the film prone to loosening and falling off, thus affecting the protection efficiency of the transformer.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a transformer coating device, comprising a coating device body, an annular slide rail fixedly connected to the top of the coating device body, a processing seat slidably disposed on the top of the annular slide rail, an mounting frame fixedly connected to the center of the top of the coating device body, an electric lifting column embedded in the right side of the top of the mounting frame, an upper pressure seat fixedly connected to the bottom of the electric lifting column, rotating components disposed at the bottom of the upper pressure seat and the top of the processing seat, an automatic coating mechanism disposed on the right side of the mounting frame, a heat sealing machine box covered and connected to the top of the coating device body and located at the rear edge of the mounting frame, sealing curtains fixedly connected to the left and right sides of the heat sealing machine box, air outlet plates embedded in the front and rear sides of the inner wall of the heat sealing machine box, and a hot air mechanism disposed on the top of the heat sealing machine box.

[0007] As a further description of the above technical solution:

[0008] The rotating assembly includes a rotary motor, the bottom of which is fixedly connected to the inner bottom of the processing base, and a rotating table is fixedly connected to the top of the rotary motor. The outer periphery of the rotating table is movably clamped to the top inner wall of the processing base, and telescopic clamps are fixedly connected to both ends of the rotating table on the side away from the rotary motor.

[0009] As a further description of the above technical solution:

[0010] The automatic film-coating mechanism includes an upper fixed frame, a lower fixed frame, and an electric lifting rod. One side of each of the upper and lower fixed frames is fixedly connected to the right side of the mounting frame. The sides of both the upper and lower fixed frames are provided with sliding grooves. Electrically controlled sliding seats are slidably arranged on the sides of the upper and lower fixed frames. A film-laying motor is embedded in the top of the upper fixed frame. A rotating bracket is fixedly connected to the bottom output end of the film-laying motor. The bottom of the electric lifting rod is fixedly connected to the top of the main body of the film-coating device. A bearing seat is fixedly connected to the top of the electric lifting rod. A film cylinder mounting rod is movably engaged between the bearing seat and the rotating bracket.

[0011] As a further description of the above technical solution:

[0012] There are two electrically controlled slides, one end of each slide is slidably connected to the inside of the slide groove, and a film-cutting tool is fixedly connected between the two electrically controlled slides.

[0013] As a further description of the above technical solution:

[0014] The hot air mechanism includes a hot air box, which is embedded in the top of the heat sealing machine housing. An exhaust fan is embedded in the top of the hot air box. An electric heating tube is fixedly connected inside the hot air box. A temperature sensor is fixedly connected to one side of the inner wall of the hot air box. Air ducts are fixedly connected to the front and rear sides of the hot air box.

[0015] As a further description of the above technical solution:

[0016] Multiple electric heating elements and air ducts are evenly distributed, and the bottom ends of multiple air ducts are connected to the inside of the top of the air outlet plate.

[0017] As a further description of the above technical solution:

[0018] Guide platforms are fixedly connected to the front and left side of the main body of the film coating device, and a control box is fixedly connected to the front of the main body of the film coating device and the side close to the guide platforms.

[0019] As a further description of the above technical solution:

[0020] The processing seats are arranged in a ring, and each of the four processing seats is fixedly connected to an electric pulley at its bottom end. The electric pulley is slidably connected to the inside of the ring slide rail.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, through processing seats, upper pressure seats, rotating components, and automatic coating mechanisms, four processing seats can move in a ring along a circular slide rail to meet the continuous processing of four processes: feeding, coating, heat sealing, and unloading. The upper pressure seat with the rotating component presses the transformer to rotate relative to the processing seats at the coating process position, thereby causing the automatic coating mechanism to unwind the film and rotate it to coat the transformer. The film cutting tool is driven by the electrically controlled slide to automatically cut the unwound film along the slide groove direction, thereby improving the transformer coating processing efficiency.

[0023] 2. In this utility model, a hot air mechanism is used to control the temperature of the electric heating tube by sensing the temperature and the airflow is introduced by the fan to the required temperature. The hot air is output through the air duct and the air outlet plate. The hot air is then used to perform temperature-controlled heating and bonding film coating processing on the rotatable transformer held by the processing seat at the heat sealing process position. Attached Figure Description

[0024] Figure 1 This is a three-dimensional front view of a transformer coating device proposed in this utility model;

[0025] Figure 2 This is a three-dimensional side view of a transformer coating device proposed in this utility model;

[0026] Figure 3 This is a cross-sectional structural diagram of the processing base and heat sealing machine box of a transformer coating device proposed in this utility model;

[0027] Figure 4 This is a partially disassembled structural diagram of the automatic coating mechanism of a transformer coating device proposed in this utility model.

[0028] Legend:

[0029] 1. Main body of the film coating device; 2. Circular slide rail; 3. Processing seat; 4. Guide table; 5. Control box; 6. Mounting frame; 7. Electric lifting column; 8. Upper pressure seat; 9. Rotating assembly; 91. Rotary motor; 92. Rotary table; 10. Telescopic clamp; 11. Automatic film coating mechanism; 111. Upper fixed frame; 112. Lower fixed frame; 113. Slide groove; 114. Electrically controlled slide; 115. Film cutting cutter; 116. Film feeding motor; 117. Rotary chuck; 118. Electric lifting rod; 119. Bearing seat; 1120. Film cylinder mounting rod; 12. Electric pulley; 13. Heat sealing machine box; 14. Sealing curtain; 15. Air outlet plate; 16. Hot air mechanism; 161. Hot air box; 162. Exhaust fan; 163. Electric heating tube; 164. Temperature sensor; 165. Air duct. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figure 1 , Figure 2 and Figure 3This utility model provides an embodiment of a transformer coating device, comprising a coating device body 1, an annular slide rail 2 fixedly connected to the top of the coating device body 1, and a processing seat 3 slidably disposed on the top of the annular slide rail 2. Four processing seats 3 are arranged in a ring, and each of the four processing seats 3 has an electric pulley 12 fixedly connected to its bottom end. The electric pulley 12 is slidably connected inside the annular slide rail 2. The four processing seats 3 can move in a ring along the annular slide rail 2 via the bottom electric pulley 12, satisfying the continuous processing of four steps: loading, coating, heat sealing, and unloading, thereby improving the efficiency of transformer coating. Guide platforms 4 are fixedly connected to the front and left side of the coating device body 1. The two guide platforms 4 facilitate the handling of transformers on the processing seats 3 in the loading and unloading steps. A control box 5 for the electrical control of the entire device is fixedly connected to the front of the coating device body 1 and the side close to the guide platforms 4. The top of the coating device body 1... A mounting bracket 6 is fixedly connected to the center. An electric lifting column 7 is embedded in the top right side of the mounting bracket 6. An upper pressure seat 8 is fixedly connected to the bottom end of the electric lifting column 7. A rotating component 9 is provided at the bottom of the upper pressure seat 8 and the top of the processing seat 3. The rotating component 9 includes a rotating motor 91. The bottom of the rotating motor 91 is fixedly connected to the bottom of the processing seat 3. A rotating table 92 is fixedly connected to the top of the rotating motor 91. The outer periphery of the rotating table 92 is movably clamped to the top inner wall of the processing seat 3. Telescopic clamps 10 are fixedly connected to both ends of the rotating table 92 away from the rotating motor 91. The rotating component 9 with telescopic clamps 10 facilitates the limiting clamping and fixing of the transformer to be coated on both sides. The upper pressure seat 8 with rotating component 9 and the processing seat 3 on the coating process station are used to press and rotate the transformer, thereby allowing the automatic coating mechanism 11 to unwind the film and rotate it around the transformer for coating.

[0032] Reference Figure 1 , Figure 2 and Figure 4An automatic film-laying mechanism 11 for automatic film placement and cutting is provided on the right side of the mounting frame 6. The automatic film-laying mechanism 11 includes an upper fixed frame 111, a lower fixed frame 112, and an electric lifting rod 118. One side of the upper fixed frame 111 and the lower fixed frame 112 are fixedly connected to the right side of the mounting frame 6. The sides of the upper fixed frame 111 and the lower fixed frame 112 are provided with sliding grooves 113. Two electrically controlled slide blocks 114 are slidably arranged on the sides of the upper fixed frame 111 and the lower fixed frame 112. One end of the two electrically controlled slide blocks 114 is slidably connected to the inside of the sliding grooves 113. A film-cutting cutter 115 is fixedly connected between the two electrically controlled slide blocks 114. The film-cutting cutter 115 is driven by the electrically controlled slide blocks 114 to move along the sliding grooves 113. The film is automatically cut and unwound for use by directional displacement. A film unwinding motor 116 is embedded in the top of the upper fixed frame 111. A rotating bracket 117 is fixedly connected to the bottom output end of the film unwinding motor 116. The bottom of the electric lifting rod 118 is fixedly connected to the top of the main body 1 of the film coating device. A bearing seat 119 is fixedly connected to the top of the electric lifting rod 118. A film tube mounting rod 1120 is movably engaged between the bearing seat 119 and the rotating bracket 117. The transformer film is sleeved through the film tube mounting rod 1120 and flexibly assembled between the bearing seat 119 and the rotating bracket 117. Driven by the film unwinding motor 116, the automated unwinding and conveying of the film is realized to supply the transformer's external packaging film coating processing.

[0033] Reference Figure 1 , Figure 2 and Figure 3 A heat sealing machine box 13 is mounted on the top of the main body 1 of the film-coating device and located at the rear edge of the mounting frame 6. This box is used for heating, shrinking, and sealing the film wrapped around the transformer for packaging and protection. Sealing curtains 14 are fixedly connected to the left and right sides of the heat sealing machine box 13. Air outlet plates 15 are embedded and connected to the front and rear sides of the inner wall of the heat sealing machine box 13. A hot air mechanism 16 is provided on the top of the heat sealing machine box 13. The hot air mechanism 16 includes a hot air box 161, which is embedded and connected to the top of the heat sealing machine box 13. A draft fan 162 is embedded and connected to the top of the hot air box 161. An electric heating element is fixedly connected inside the hot air box 161. A temperature sensor 164 is fixedly connected to one side of the inner wall of the hot air box 161. The temperature sensor 164 senses the temperature and controls the electric heating tube 163 to heat the air blower 162 to introduce airflow to the required temperature. Air ducts 165 are fixedly connected to the front and rear sides of the hot air box 161. Multiple electric heating tubes 163 and air ducts 165 are evenly distributed, and the bottom ends of multiple air ducts 165 are connected to the top of the air outlet plate 15. Hot air is output to the air outlet plate 15 through the air ducts 165 and discharged. It can perform all-round heating, bonding and film coating on the rotatable transformer held by the processing seat 3 on the heat sealing process station.

[0034] Working principle: During use, the transformer to be coated is transported by the guide table 4 to the processing seat 3 located at the loading position. The telescopic clamp 10 clamps and fixes the transformer to be coated on both sides of the processing seat 3. The electric pulley 12 at the bottom of the processing seat 3 moves in a circle along the annular slide rail 2, causing the processing seat 3 at the loading position to rotate to the coating position. The electric lifting column 7 drives the upper pressure seat 8 to move down and contact the top of the transformer. The upper pressure seat 8 with the rotating component 9 and the processing seat 3 at the coating position press and rotate the transformer relative to each other, thereby driving the film unloading motor 116 of the automatic coating mechanism 11 to unload the film and rotate it around the transformer. The transformer is coated with film. The processing seat 3 moves along the annular slide rail 2 via the electric pulley 12 at the bottom of the processing seat 3. The processing seat 3, which is holding the coated transformer in the coating process position, is rotated to the heat sealing process position located in the heat sealing machine box 13. The temperature is sensed by the temperature sensor 164, and the electric heating tube 163 is controlled to heat the air blower 162 to introduce airflow to the required temperature. The hot air is output to the air outlet plate 15 through the air duct 165. The rotatable transformer held by the processing seat 3 in the heat sealing process position can be heated and coated from all directions. After the coating process is completed, the processing seat 3, which is holding the heat-sealed transformer in the heat sealing sequence position, is rotated to the unloading process position to remove the transformer and complete the coating process.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A transformer coating device, comprising a coating device body (1), characterized in that: The top of the main body (1) of the film-coating device is fixedly connected to an annular slide rail (2), and a processing seat (3) is slidably arranged on the top of the annular slide rail (2). A mounting frame (6) is fixedly connected to the center of the top of the main body (1) of the film-coating device. An electric lifting column (7) is embedded and connected to the right side of the top of the mounting frame (6). An upper pressure seat (8) is fixedly connected to the bottom of the electric lifting column (7). A rotating component (9) is provided at the bottom of the upper pressure seat (8) and the top of the processing seat (3). An automatic film-coating mechanism (11) is provided on the right side of the mounting frame (6). A heat sealing machine box (13) is covered and connected to the top of the main body (1) of the film-coating device and the rear edge of the mounting frame (6). A sealing curtain (14) is fixedly connected to the left and right sides of the heat sealing machine box (13). An air outlet plate (15) is embedded and connected to the front and rear sides of the inner wall of the heat sealing machine box (13). A hot air mechanism (16) is provided on the top of the heat sealing machine box (13).

2. The transformer coating device according to claim 1, characterized in that: The rotating assembly (9) includes a rotary motor (91), the bottom of which is fixedly connected to the bottom of the machining base (3), and a rotary table (92) is fixedly connected to the top of the rotary motor (91). The outer periphery of the rotary table (92) is movably clamped to the top inner wall of the machining base (3). Telescopic clamps (10) are fixedly connected to both ends of the rotary table (92) on the side away from the rotary motor (91).

3. The transformer coating device according to claim 1, characterized in that: The automatic film covering mechanism (11) includes an upper fixed frame (111), a lower fixed frame (112), and an electric lifting rod (118). One side of each of the upper fixed frame (111) and the lower fixed frame (112) is fixedly connected to the right side of the mounting frame (6). The sides of both the upper fixed frame (111) and the lower fixed frame (112) are provided with sliding grooves (113). Electrically controlled sliding blocks (114) are slidably mounted on the sides of both the upper fixed frame (111) and the lower fixed frame (112). A film-laying motor (116) is embedded in the top of the fixed frame (111). A rotating bracket (117) is fixedly connected to the bottom output end of the film-laying motor (116). The bottom of the electric lifting rod (118) is fixedly connected to the top of the film-coating device body (1). A bearing seat (119) is fixedly connected to the top of the electric lifting rod (118). A film cylinder mounting rod (1120) is movably engaged between the bearing seat (119) and the rotating bracket (117).

4. A transformer coating device according to claim 3, characterized in that: Two electrically controlled slides (114) are provided. One end of each of the two electrically controlled slides (114) is slidably connected to the inside of the slide groove (113). A membrane cutting tool (115) is fixedly connected between the two electrically controlled slides (114).

5. A transformer coating device according to claim 1, characterized in that: The hot air mechanism (16) includes a hot air box (161), which is embedded in the top of the heat sealing machine box (13). An exhaust fan (162) is embedded in the top of the hot air box (161). An electric heating tube (163) is fixedly connected inside the hot air box (161). A temperature sensor (164) is fixedly connected to one side of the inner wall of the hot air box (161). Air ducts (165) are fixedly connected to the front and rear sides of the hot air box (161).

6. A transformer coating device according to claim 5, characterized in that: Multiple electric heating tubes (163) and air ducts (165) are evenly distributed, and the bottom ends of multiple air ducts (165) are connected to the top interior of the air outlet plate (15).

7. A transformer coating device according to claim 1, characterized in that: The front and left sides of the main body (1) of the film coating device are fixedly connected to guide platforms (4), and the front and the side close to the guide platform (4) of the main body (1) of the film coating device are fixedly connected to a control box (5).

8. A transformer coating device according to claim 1, characterized in that: The processing seats (3) are arranged in a ring. The bottom of each of the four processing seats (3) is fixedly connected to an electric pulley (12), and the electric pulley (12) is slidably connected to the inside of the ring slide rail (2).

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