High-temperature hot melting equipment with automatic feeding and discharging functions
By designing high-temperature hot welding equipment with automatic loading and unloading, and using protective drive and unloading protection mechanisms to achieve automatic conveying and slow unloading of workpieces, the safety hazard of workers manually taking materials in high-frequency welding machines is solved, thereby improving safety and efficiency.
Patent Information
- Application Number
- CN202422953094.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-02
AI Technical Summary
After the existing high-frequency welding machine completes the welding of plastic products, the slide transports the welded plastic to the retrieval area, where workers need to manually remove it, posing a safety hazard of burns.
A high-temperature hot welding equipment with automatic feeding and unloading is designed, which includes a welding head, a loading slide, a loading support slide, a unloading protective cover, a protective drive shaft and a protective drive mechanism. The protective drive mechanism and the unloading protective mechanism realize automatic conveying and slow unloading of workpieces, avoiding manual operation.
It realizes the automatic conveying and slow unloading of workpieces, reduces the labor intensity of workers, improves the safety of welding machines, and avoids the risk of workers being scalded by workpieces.
Smart Images

Figure CN223478355U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of welding machine technology, and more specifically, it relates to a high-temperature heat welding device with automatic feeding and discharging. Background Technology
[0002] When welding plastic products, high-frequency welding machines are generally used. The working principle of high-frequency welding machines is based on high-frequency dielectric heating technology. It uses an electronic self-excited oscillator to generate a high-frequency electric field, usually using the international standard industrial frequency of 27.12MHz. This high-frequency electric field is then applied to the electrodes. Under the action of the high-frequency electric field, the molecular structure of the plastic undergoes polarization, and the friction between molecules generates heat. Under pressure, this heat causes the plastic to reach a thermal melting state, thus achieving welding. Existing high-frequency welding machines are generally equipped with a slide table for automatic feeding and discharging. Workers place the plastic on the slide table, which then transports the plastic to the welding area. The welded plastic is then transported out by the slide table.
[0003] The existing application number, CN201810876231.7, discloses a fully automatic high-frequency welding machine, including a frame, at least one welding unit, a conveying device, and a programmable controller. The welding unit includes a vibrating drum, a welding worktable, a lifting device, a welding head and a welding blade connected to the lower end of the lifting device. The welding blade is connected to the high-frequency output end of the vibrating drum via a copper strip and a high-frequency output switch. The conveying device includes a conveyor motor, a first transmission shaft and a second transmission shaft that transmit power to the drive shaft of the conveyor motor via a synchronous belt, a first pneumatic device, a first driven shaft, a second driven shaft, a conveyor belt, and a material shaft. The first pneumatic device in the conveying device, driven by a slider and the synchronous belt, converts the rotation of the conveyor motor into linear motion, achieving automatic feeding and alignment, thus realizing automatic welding and cutting of the high-frequency welding machine. This invention provides a fully automatic high-frequency welding machine with high production efficiency, requiring no manual movement or alignment, and producing high-quality products.
[0004] Based on the above, when the plastic products are welded, the slide transports the welded plastic to the retrieval area, and workers usually remove the plastic manually. However, since the plastic products that have just been welded still retain a certain amount of heat, there is a risk of burns when workers pick them up, which poses a certain safety hazard. Utility Model Content
[0005] To address the aforementioned technical problems, this utility model provides an automatic feeding and discharging high-temperature hot-melt welding device. This solves the problem that, in existing systems, after the plastic products are welded, the slide transports the welded plastic to the retrieval area, where workers typically remove the plastic manually. However, since the freshly welded plastic products still retain some heat, workers are at risk of being burned when handling them, posing a certain safety hazard.
[0006] The purpose and effectiveness of this utility model's automatic feeding and discharging high-temperature heat-melting welding equipment are achieved through the following specific technical means:
[0007] A high-temperature heat fusion welding device with automatic feeding and discharging includes a welding machine base, a welding machine head, a feeding slide, a feeding bearing slide, a discharging protective cover, a protective drive shaft, a protective drive mechanism, and a discharging protective mechanism.
[0008] The welding head is welded to the top of the welding machine base;
[0009] The feeding slide is fixedly connected to the top of the welding machine base;
[0010] The loading support slide is slidably connected above the loading slide block;
[0011] The unloading protective cover is fixedly connected to the upper right side of the loading slide, and a rectangular plate structure is provided at the front end of the unloading protective cover;
[0012] The protective drive shaft is rotatably connected to the rear end of the unloading protective cover;
[0013] The protective drive mechanism is located behind the feeding slide;
[0014] The material feeding protection mechanism is located inside the material feeding protection cover.
[0015] Furthermore, the protective drive mechanism includes: a protective return spring;
[0016] The protective reset spring is a spiral spring structure, and the protective reset spring is fixedly connected to the outer periphery of the protective drive shaft.
[0017] Furthermore, the protective drive mechanism also includes: a protective drive slider, a protective guide wheel, and a protective transmission rope;
[0018] The protective drive slider is slidably connected to the rear of the feeding slide block;
[0019] The protective guide wheel is rotatably connected to the rear right side of the feeding slide;
[0020] The right end of the protective transmission rope is fixedly connected to the outer circumference of the protective drive shaft, the protective transmission rope is wrapped around the outer circumference of the protective guide wheel, and the left end of the protective transmission rope is fixedly connected to the protective drive slider.
[0021] Furthermore, the protective drive mechanism also includes: a first trigger, a second trigger, and a third trigger;
[0022] The first trigger is slidably connected to the upper part of the inside of the protective drive slider, and a spring structure is provided at the lower end of the first trigger;
[0023] The second trigger is fixedly connected to the bottom of the feeding support slide, and the second trigger and the first trigger form a wedge structure;
[0024] The third trigger is fixedly connected to the rear left side of the feeding slide, and the third trigger and the first trigger form a wedge structure.
[0025] Furthermore, the material feeding protection mechanism includes: a material feeding pad, a material feeding connecting spring, a material feeding limiting plate, a protective connecting spring, and a material feeding blocking plate;
[0026] The material feeding pad is slidably connected to the inside of the material feeding protective cover;
[0027] Two sets of feeding connecting springs are provided. The two sets of feeding connecting springs are fixedly connected to the inside of the feeding protective cover. The left end of both sets of feeding connecting springs is fixedly connected to the feeding pad.
[0028] The material feeding limiting plate is hinged to the upper left side of the inside of the material feeding protective cover;
[0029] The protective connecting spring is a right-angle spring structure, and the protective connecting spring is fixedly connected to the outer circumference of the rotating shaft of the unloading limit plate;
[0030] The material discharge shield is fixedly connected to the upper left side of the inside of the material discharge protective cover, and the material discharge shield is located on the left side of the material discharge limiting plate.
[0031] Furthermore, the material feeding protection mechanism also includes: a protection drive screw and a material feeding drive slider;
[0032] The protective drive screw is rotatably connected to the upper part of the inside of the unloading protective cover, and the protective drive screw is coaxially fixedly connected to the front end of the protective drive shaft.
[0033] The material feeding drive slider is slidably connected to the upper part of the inside of the material feeding protective cover, and the material feeding drive slider is threadedly connected to the protective drive screw.
[0034] Compared with the prior art, the present invention has the following beneficial effects:
[0035] This invention, through the setting of a protective drive mechanism, places the workpiece above the loading and carrying slide. The loading and carrying slide then moves to the right, bringing the workpiece into the welding area. After welding is completed, the loading and carrying slide continues to move to the right, causing the second trigger to move to the right. After the second trigger moves to the right of the first trigger, the loading and carrying slide moves to the left, causing the second trigger to move to the left, which in turn causes the first trigger to move to the left. The first trigger moves the protective drive slider to the left, pulling the protective transmission rope. Guided by the protective guide wheel, the protective transmission rope drives the protective drive shaft to rotate, energizing the protective reset spring. Simultaneously, when the first trigger moves to the left and contacts the third trigger, the protective drive slider resets under the action of the protective reset spring. This facilitates the workpiece unloading operation, avoids manual operation by workers, and reduces their labor intensity.
[0036] This invention, through the setting of the unloading protection mechanism, ensures that when the loading carrier slide moves to the right and brings the workpiece into the unloading protective cover, the unloading pad is squeezed to the right. At the same time, when the loading carrier slide moves to the left, the unloading limit plate, under the action of the unloading baffle, scrapes the workpiece onto the unloading pad. Simultaneously, the protective drive shaft rotates, driving the protective drive screw to rotate. The rotation of the protective drive screw drives the unloading drive slider forward, slowly pushing the workpiece onto the rectangular plate of the unloading protective cover. This ensures the slow unloading of the workpiece, provides cooling time for the welded workpiece, avoids burns to workers, and improves the safety of the entire welding machine. Attached Figure Description
[0037] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0038] Figure 2 This is a schematic diagram of the protective drive slider structure of this utility model.
[0039] Figure 3 This is a schematic diagram of the material feeding limiting plate structure of this utility model.
[0040] Figure 4 This is a schematic diagram of the material feeding protection mechanism of this utility model.
[0041] Figure 5 This is a schematic diagram of the protective drive mechanism of this utility model.
[0042] In the diagram, the correspondence between component names and drawing numbers is as follows:
[0043] 1. Welding machine base; 101. Protective reset spring; 102. Protective drive slider; 103. Protective guide wheel; 104. Protective transmission rope; 105. First trigger; 106. Second trigger; 107. Third trigger; 2. Welding machine head; 3. Feeding slide; 4. Feeding bearing slide; 5. Unloading protective cover; 501. Unloading pad; 502. Unloading connecting spring; 503. Unloading limit plate; 504. Protective connecting spring; 505. Unloading baffle plate; 506. Protective drive screw; 507. Unloading drive slider; 6. Protective drive shaft. Detailed Implementation
[0044] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. Example 1:
[0045] As attached Figure 1 To be continued Figure 5 As shown:
[0046] This utility model provides a high-temperature hot-melt welding device with automatic feeding and discharging, including a welding machine base 1, a welding machine head 2, a feeding slide 3, a feeding bearing slide 4, a discharging protective cover 5, a protective drive shaft 6, and a protective drive mechanism.
[0047] The welding head 2 is welded above the welding machine base 1;
[0048] The feeding slide 3 is fixedly connected to the top of the welding machine base 1;
[0049] The feeding support slide 4 is slidably connected above the feeding slide 3;
[0050] The unloading protective cover 5 is fixedly connected to the upper right side of the loading slide 3, and the front end of the unloading protective cover 5 is provided with a rectangular plate structure;
[0051] The protective drive shaft 6 is rotatably connected to the rear end of the unloading protective cover 5;
[0052] The protective drive mechanism is located behind the feeding slide 3.
[0053] The protective drive mechanism includes: a protective reset spring 101, a protective drive slider 102, a protective guide wheel 103, a protective transmission rope 104, a first trigger 105, a second trigger 106, and a third trigger 107.
[0054] The protective reset spring 101 is a spiral spring structure, and the protective reset spring 101 is fixedly connected to the outer periphery of the protective drive shaft 6.
[0055] The protective drive slider 102 is slidably connected to the rear of the feeding slide block 3;
[0056] The protective guide wheel 103 is rotatably connected to the rear right side of the feeding slide 3;
[0057] The right end of the protective transmission rope 104 is fixedly connected to the outer periphery of the protective drive shaft 6, the protective transmission rope 104 is wrapped around the outer periphery of the protective guide wheel 103, and the left end of the protective transmission rope 104 is fixedly connected to the protective drive slider 102.
[0058] The first trigger 105 is slidably connected to the upper end of the inside of the protective drive slider 102, and a spring structure is provided at the lower end of the first trigger 105.
[0059] The second trigger 106 is fixedly connected to the bottom of the feeding support slide 4, and the second trigger 106 and the first trigger 105 form a wedge structure.
[0060] The third trigger 107 is fixedly connected to the rear left side of the feeding slide 3. The third trigger 107 and the first trigger 105 form a wedge structure.
[0061] In use, when welding a workpiece is required, the workpiece is placed above the loading support slide 4. The loading support slide 4 then moves to the right, bringing the workpiece into the welding area. After welding is complete, the loading support slide 4 continues to move to the right, causing the second trigger 106 to move to the right. After the second trigger 106 moves to the right side of the first trigger 105, the loading support slide 4 moves to the left, causing the second trigger 106 to move to the left, which in turn causes the first trigger 105 to move to the left. When component 105 moves to the left, it drives the protective drive slider 102 to move to the left. The protective drive slider 102 moves to the left and pulls the protective transmission rope 104. Under the guidance of the protective guide wheel 103, the protective transmission rope 104 drives the protective drive shaft 6 to rotate. The rotation of the protective drive shaft 6 charges the protective reset spring 101. At the same time, when the first trigger component 105 moves to the left and contacts the third trigger component 107, the protective drive slider 102 is reset under the action of the protective reset spring 101. This facilitates the unloading operation of the workpiece, avoids manual operation by the worker, and reduces the labor intensity of the worker. Example 2:
[0062] This utility model provides a high-temperature heat fusion welding device with automatic feeding and discharging, based on Embodiment 1, such as... Figures 1 to 5 As shown, it also includes a material discharge protection mechanism, which is located inside the material discharge protection cover 5.
[0063] The material feeding protection mechanism includes: a material feeding pad 501, a material feeding connecting spring 502, a material feeding limit plate 503, a protective connecting spring 504, a material feeding baffle plate 505, a protective drive screw 506, and a material feeding drive slider 507.
[0064] The material feeding pad 501 is slidably connected to the inside of the material feeding protective cover 5;
[0065] Two sets of feeding connecting springs 502 are provided. The two sets of feeding connecting springs 502 are fixedly connected to the inside of the feeding protective cover 5. The left ends of the two sets of feeding connecting springs 502 are fixedly connected to the feeding pad 501.
[0066] The unloading limit plate 503 is hinged to the upper left side of the inside of the unloading protective cover 5;
[0067] The protective connecting spring 504 is a right-angle spring structure, and the protective connecting spring 504 is fixedly connected to the outer circumference of the rotating shaft of the unloading limit plate 503;
[0068] The material discharge baffle 505 is fixedly connected to the upper left side of the inside of the material discharge protective cover 5, and the material discharge baffle 505 is located on the left side of the material discharge limiting plate 503;
[0069] The protective drive screw 506 is rotatably connected to the upper part of the inside of the unloading protective cover 5, and the protective drive screw 506 is coaxially fixedly connected to the front end of the protective drive shaft 6.
[0070] The unloading drive slider 507 is slidably connected to the upper part of the inside of the unloading protective cover 5, and the unloading drive slider 507 is threadedly connected to the protective drive screw 506.
[0071] During use, when the loading slide 4 moves to the right and brings the workpiece into the unloading protective cover 5, the unloading pad 501 is squeezed to the right. At the same time, when the loading slide 4 moves to the left, the unloading limit plate 503 scrapes the workpiece onto the unloading pad 501 under the action of the unloading baffle plate 505. At the same time, the protective drive shaft 6 rotates, driving the protective drive screw 506 to rotate. The rotation of the protective drive screw 506 drives the unloading drive slider 507 to move forward. The unloading drive slider 507 moves forward slowly, pushing the workpiece onto the rectangular plate of the unloading protective cover 5, ensuring the slow unloading of the workpiece and providing cooling time for the welded workpiece, thus preventing the workpiece from burning the worker. At the same time, the protective drive shaft 6 reverses, driving the unloading drive slider 507 to reset.
[0072] The following points should be noted in this article:
[0073] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in a general design.
[0074] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0075] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A high-temperature hot-melt welding device with automatic feeding and discharging, comprising a welding machine base (1), a welding head (2), a feeding slide (3), a feeding bearing slide (4), a discharging protective cover (5), a protective drive shaft (6), a protective drive mechanism, and a discharging protective mechanism; wherein the welding head (2) is welded above the welding machine base (1); characterized in that: The feeding slide (3) is fixedly connected above the welding machine base (1); the feeding bearing slide (4) is slidably connected above the feeding slide (3); the unloading protective cover (5) is fixedly connected above the right side of the feeding slide (3), and the front end of the unloading protective cover (5) is provided with a rectangular plate structure; the protective drive shaft (6) is rotatably connected to the rear end of the unloading protective cover (5); the protective drive mechanism is located behind the feeding slide (3); the unloading protective mechanism is located inside the unloading protective cover (5).
2. The high-temperature heat-melting equipment with automatic feeding and discharging as described in claim 1, characterized in that: The protective drive mechanism includes a protective reset spring (101); the protective reset spring (101) is a spiral spring structure, and the protective reset spring (101) is fixedly connected to the outer periphery of the protective drive shaft (6).
3. The high-temperature hot-melt welding equipment with automatic feeding and discharging as described in claim 2, characterized in that: The protective drive mechanism further includes: a protective drive slider (102), a protective guide wheel (103), and a protective transmission rope (104); the protective drive slider (102) is slidably connected to the rear of the loading slide (3); the protective guide wheel (103) is rotatably connected to the rear right side of the loading slide (3); the right end of the protective transmission rope (104) is fixedly connected to the outer circumference of the protective drive shaft (6), the protective transmission rope (104) is wrapped around the outer circumference of the protective guide wheel (103), and the left end of the protective transmission rope (104) is fixedly connected to the protective drive slider (102).
4. The high-temperature hot-melt welding equipment with automatic feeding and discharging as described in claim 3, characterized in that: The protective drive mechanism further includes: a first trigger (105), a second trigger (106), and a third trigger (107); the first trigger (105) is slidably connected to the upper part of the protective drive slider (102), and a spring structure is provided at the lower end of the first trigger (105); the second trigger (106) is fixedly connected to the lower part of the loading bearing slide (4), and the second trigger (106) and the first trigger (105) form a wedge structure; the third trigger (107) is fixedly connected to the left rear of the loading slide (3), and the third trigger (107) and the first trigger (105) form a wedge structure.
5. The high-temperature hot-melt welding equipment with automatic feeding and discharging as described in claim 1, characterized in that: The material feeding protection mechanism includes: a material feeding pad (501), a material feeding connecting spring (502), a material feeding limiting plate (503), a protective connecting spring (504), and a material feeding shield (505); the material feeding pad (501) is slidably connected inside the material feeding protective cover (5); two sets of material feeding connecting springs (502) are provided, and the two sets of material feeding connecting springs (502) are respectively fixedly connected inside the material feeding protective cover (5), and the two sets of material feeding connecting springs (502) are... The left end is fixedly connected to the feeding pad (501); the feeding limit plate (503) is hinged to the upper left side inside the feeding protective cover (5); the protective connecting spring (504) is a right-angle spring structure, and the protective connecting spring (504) is fixedly connected to the outer circumference of the rotating shaft of the feeding limit plate (503); the feeding shield plate (505) is fixedly connected to the upper left side inside the feeding protective cover (5), and the feeding shield plate (505) is set on the left side of the feeding limit plate (503).
6. The high-temperature hot-melt welding equipment with automatic feeding and discharging as described in claim 5, characterized in that: The material feeding protection mechanism further includes: a protection drive screw (506) and a material feeding drive slider (507); the protection drive screw (506) is rotatably connected to the upper inside of the material feeding protective cover (5), and the protection drive screw (506) is coaxially fixedly connected to the front end of the protection drive shaft (6); the material feeding drive slider (507) is slidably connected to the upper inside of the material feeding protective cover (5), and the material feeding drive slider (507) is threadedly connected to the protection drive screw (506).
Citation Information
Patent Citations
Full automatic high frequency welding machine
CN108749007A