Cushion block for machining tensile sample on vertical milling machine
By designing a pad for machining tensile specimens on a vertical milling machine, the problem of the milling machine being unable to fix multiple specimens at the same time was solved, which improved machining efficiency and accuracy, reduced costs, and ensured the quality of the specimens.
Patent Information
- Application Number
- CN202422877242.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing milling machines cannot simultaneously fix multiple thin plate specimens when processing tensile specimens, resulting in low processing efficiency and high cost, and making it difficult to guarantee the accuracy and flatness of the specimens.
Design a pad for machining tensile specimens on a vertical milling machine, including a pad, a fixing hole, a pad base, a fixing frame and threaded holes, which is fixed to the milling machine worktable by bolts. Multiple specimens are clamped and fixed by the milling machine fixture to ensure that they do not shift during the machining process.
This method enables the simultaneous fixation of multiple samples, improving processing efficiency, reducing vibration and noise, ensuring that the shape and dimensional tolerances of the samples meet standard requirements, and enhancing processing quality.
Smart Images

Figure CN223617228U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workshop tool technology, and in particular to a pad for machining tensile specimens on a vertical milling machine. Background Technology
[0002] The milling cutters used in the stainless steel testing laboratory for milling stainless steel tensile specimens are non-standard custom-made KJR20PC9530 milling cutters from Croy Company. These cutters are expensive, consumed in large quantities, and can only process P17 specimens from GB / T228.1 "Metallic materials, tensile testing—Part 1: Tests at room temperature," not P5 specimens.
[0003] Currently, in the milling of tensile specimens, each specimen needs to be processed individually. It is not possible to stack multiple thin plate tensile specimens together and mill them simultaneously. Specimens need to be clamped repeatedly, resulting in low processing efficiency. Simultaneous milling of multiple tensile specimens cannot maintain their flatness, leading to inaccurate processing accuracy and high processing costs. Utility Model Content
[0004] This invention provides a pad for machining tensile specimens on a vertical milling machine, which solves the problem that existing milling machines cannot simultaneously fix multiple thin plate tensile specimens, resulting in low machining efficiency and high machining costs.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A pad for machining tensile specimens on a vertical milling machine includes: a pad, a fixing hole, a pad base, a fixing frame, and threaded holes; the pad base is provided at the lower part of the pad; the pad base has multiple threaded holes inside; the fixing frame is provided at the upper part of the pad; multiple tensile specimens are placed in the fixing frame; and the tensile specimen fixing hole is provided in the middle of the pad.
[0007] The pad base is fixed to the milling machine worktable by bolts; multiple tensile specimens in the fixing frame are clamped and fixed by milling machine fixtures located on both sides of the pad.
[0008] Furthermore, the top of the pad base is designed to be convex in the middle and concave at both ends.
[0009] Furthermore, the multiple tensile specimens are clamped and fixed by inserting clamping blocks on the side plate of the milling machine fixture into the tensile specimen fixing holes.
[0010] Furthermore, the threaded holes inside the pad base are matched and fixedly connected with bolts.
[0011] Furthermore, the pad is made of hard alloy square steel.
[0012] Furthermore, the fixed insertion hole matches the clamping block on the milling machine fixture.
[0013] The beneficial effects of this utility model are as follows:
[0014] The pad design of this utility model provides support and fixation for tensile specimens, preventing them from moving during processing. It can fix multiple tensile specimens simultaneously, ensuring that they do not shift during processing and that the shape and dimensional tolerances of the specimens meet the standard requirements. The pad design greatly reduces vibration and noise when the vertical milling machine is processing tensile specimens, improving the surface finish of the specimens. Attached Figure Description
[0015] To more clearly illustrate the embodiments of this utility model or the technical solutions of the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram showing the combination of the pad block of this utility model with a milling machine teaching tool.
[0017] Figure 2 This is a three-dimensional view of the pad block of this utility model.
[0018] Figure 3 This is a side view of the pad of this utility model.
[0019] Explanation of icon numbers:
[0020] 1. Pad; 101. Fixing hole; 102. Pad base; 103. Fixing frame; 104. Threaded hole; 2. Tensile test specimen; 3. Milling machine fixture; 4. Clamping block; 5. Milling machine worktable. Detailed Implementation
[0021] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit this utility model or its application or use. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0023] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to the present invention. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0024] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this invention. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following figures denote similar items; therefore, once an item is defined in one figure, it need not be further discussed in subsequent figures.
[0025] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this utility model. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0026] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation besides the orientation of the device as described in the figures. For example, if the device in the figures is inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0027] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this utility model.
[0028] This utility model provides a technical solution: a pad for machining tensile specimens on a vertical milling machine, such as... Figure 1-3 As shown, it includes: a pad 1, a fixing hole 101, a pad base 102, a fixing frame 103, and a threaded hole 104; the lower part of the pad 1 is provided with the pad base 102; the pad base 102 is provided with multiple threaded holes 104 inside; the upper part of the pad 1 is provided with the fixing frame 103; multiple tensile specimens 2 are placed in the fixing frame 103; the middle part of the pad 1 is provided with the tensile specimen fixing hole 101;
[0029] The pad base 102 is fixed to the milling machine worktable 5 by bolts; the multiple tensile specimens 2 in the fixing frame 103 are clamped and fixed by the milling machine fixtures 3 located on both sides of the pad 1.
[0030] The top of the pad base 102 is designed with a central protrusion and two concave ends.
[0031] The multiple tensile specimens 2 are clamped and fixed by inserting the clamping block 4 on the side plate of the milling machine fixture 3 into the tensile specimen fixing hole 101.
[0032] The threaded hole 104 inside the pad base 102 is matched and fixedly connected with the bolt.
[0033] The pad 1 is made of cemented carbide square steel; the material of the pad 1 is usually selected as a high-strength, wear-resistant and corrosion-resistant material, such as cemented carbide, alloy steel, etc.; the application of such materials can withstand the friction and load during the milling process and maintain good stability.
[0034] The fixed insertion hole 101 is matched with the clamping block 4 on the milling machine fixture 3.
[0035] The usage process of this utility model is as follows:
[0036] First, the pad 1 is connected and fixed to the milling machine worktable 5 by bolts to the threaded hole 104 inside the pad base 102;
[0037] Multiple tensile specimens 2 are placed in the fixing frame 103 on the upper part of the pad 1;
[0038] By inserting the clamping block 4 on the milling machine fixture 3 into the fixing hole 101 on the pad 1, the pressure pump control lever is moved to the pressurization position to clamp the milling machine fixtures 3 on both sides; the multiple tensile specimens 2 in the fixing frame 103 are clamped and fixed, which plays a supporting and fixing role for the multiple tensile specimens 2 and prevents them from moving during the processing.
[0039] Press the machine tool start button, and the machine tool will automatically mill according to the programmed procedure until the machining is completed; by fixing the tensile specimen 2, it is ensured that no displacement occurs during machining, and that the shape tolerance and dimensional tolerance of the specimen meet the standard requirements.
[0040] Loosen the clamps, adjust the tensile specimen 2 to be placed parallel to the other side in the fixing frame 103 of the pad block 1, and re-clamp the specimen.
[0041] Press the machine tool start button, and the machine tool will automatically mill the other side of the sample according to the programmed procedure until the machining is completed.
[0042] Release the milling machine fixture 3, remove the tensile specimen 2, and turn off the power to the equipment; clean the milling machine worktable 5 and the internal cutting chips to complete the milling of the tensile specimen 2.
[0043] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A pad for machining tensile specimens on a vertical milling machine, characterized in that, include: The pad (1), fixing hole (101), pad base (102), fixing frame (103), and threaded hole (104) are provided; the pad (1) is provided with pad base (102) at the lower part; the pad base (102) is provided with multiple threaded holes (104) inside; the pad (1) is provided with fixing frame (103) at the upper part; multiple tensile specimens (2) are placed in the fixing frame (103); the pad (1) is provided with tensile specimen fixing hole (101) in the middle part; The pad base (102) is fixed to the milling machine worktable (5) by bolts; multiple tensile specimens (2) in the fixing frame (103) are clamped and fixed by milling machine fixtures (3) located on both sides of the pad (1).
2. The pad for machining tensile specimens on a vertical milling machine according to claim 1, characterized in that, The top of the pad base (102) is designed with a central protrusion and two concave ends.
3. The pad for machining tensile specimens on a vertical milling machine according to claim 1, characterized in that, The multiple tensile specimens (2) are clamped and fixed by inserting the clamping block (4) on the side plate of the milling machine fixture (3) into the tensile specimen fixing hole (101).
4. A pad for machining tensile specimens on a vertical milling machine according to claim 1, characterized in that, The threaded hole (104) inside the pad base (102) is matched and fixedly connected with the bolt.
5. A pad for machining tensile specimens on a vertical milling machine according to claim 1, characterized in that, The pad (1) is a hard alloy square steel.
6. A pad for machining tensile specimens on a vertical milling machine according to claim 1, characterized in that, The fixed socket (101) matches the clamping block (4) on the milling machine fixture (3).