Tea residue particle dryer

Abstract

The utility model discloses a tea residue particle dryer which comprises a base, a drying mechanism used for rotary drying is arranged at the top of the base, a heating mechanism capable of improving dryness is arranged at one end of the drying mechanism, and a sorting mechanism used for screening the particle size is arranged at one end of the base. The drying mechanism comprises a power assembly, a rotating assembly and an external heating assembly; the drying mechanism and the heating mechanism are arranged in a matched mode, so that the drying device has the advantages of achieving rapid drying and improving the drying effect, heating and drying are achieved in a rotary material turning and external heating mode, hot air is added to the end in a matched mode to evaporate the materials to dryness, the heating effect is improved, and the heating speed is increased. The effects of rotation and external heating can be achieved according to the drying mechanism, the heating mechanism is beneficial to adding hot air from the end to assist in heating and drying, and the sorting mechanism is beneficial to screening treatment when the dried tea residue particles are discharged, so that tea residues with different particle sizes can be conveniently collected.

Description

Technical Field

[0001] This utility model relates to the field of agricultural waste treatment technology, specifically to a tea residue granule dryer. Background Technology

[0002] These particles are mainly composed of crude fiber, pectin, and protein from tea leaves, and may sometimes contain small amounts of theaflavins, caffeine, and other substances. The formation of these particles is due to both the inherent characteristics of the tea leaves and the effects of the processing techniques.

[0003] The existing technology mainly uses a drying drum with spiral feeding or a conveyor belt to feed the tea leaves into the drying chamber. The tea leaves are light and fluffy, and when used as a cultivation material for drying, they are prone to over-drying the surface and insufficient drying inside, and the drying efficiency is low.

[0004] To address the aforementioned technical issues, CN211903658U discloses a drying device for tea residue culture medium. This device utilizes multiple umbrella-shaped guide plates, driven by a rotating shaft and a motor, with gradually increasing diameter and inclination angle, installed inside the drying drum. The centrifugal force generated by the rotation allows the culture medium to be evenly dispersed. This is particularly effective for lightweight and loose tea residue, forming a uniform thin layer that extends unobstructed at the ends of the umbrella-shaped guide plates, ensuring comprehensive and uniform drying and improving the drying effect. Simultaneously, the centrifugal force promotes rapid dehydration of the culture medium, achieving a drying effect even for culture medium with high moisture content.

[0005] The existing technology still has the following shortcomings: the reprocessing of tea residue particles requires drying through a dryer, but the existing drying equipment has poor drying effect and takes a long time, and cannot carry out continuous drying operations. It also cannot distinguish tea residue of different particle sizes when discharging. Utility Model Content

[0006] The purpose of this utility model is to provide a tea residue particle dryer, which has the advantages of good drying effect and high drying efficiency. At the same time, it can also distinguish tea residue particles of different sizes during discharge, so as to facilitate separate storage and processing, thereby solving the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a tea residue granule dryer, comprising a base:

[0008] The top of the base is provided with a drying mechanism for rotating drying, one end of the drying mechanism is provided with a heating mechanism to increase the drying effect, and one end of the base is provided with a sorting mechanism for screening particle size.

[0009] The drying mechanism includes a power component, a rotating component, and an external heating component. The power component is located on the top of the base, the rotating component is located at one end of the power component, and the external heating component is located on the outside of the rotating component.

[0010] The heating mechanism includes a conveying component, a supporting component, and an air supply component. The conveying component is disposed at one end of the rotating component, the supporting component is disposed at one end of the conveying component, and the air supply component is disposed inside the supporting component.

[0011] The sorting mechanism includes a bearing component and a vibration component. The bearing component is disposed at one end of the base, and the vibration component is disposed at the top of the bearing component.

[0012] Preferably, the power assembly includes a motor, which is fixedly mounted on one end of the top of the base. The output shaft of the motor is keyed to a drive gear, and a driven gear meshes with the top of the drive gear. A connecting pipe is fixedly installed on the inner side wall of the driven gear.

[0013] Preferably, the rotating assembly includes a bracket, which is fixedly installed at both ends of the top of the base. A rotating cylinder is rotatably connected to the inner side wall of the bracket, and blades are fixedly installed on the inner side wall of the rotating cylinder. One end of the rotating cylinder is connected to one end of the connecting pipe.

[0014] Preferably, the external heating assembly includes a heat insulation cover, which is rotatably connected to the outside of the rotating cylinder, and a heating tube is fixedly installed on the inner side wall of the heat insulation cover.

[0015] Preferably, the conveying assembly includes a conveying pipe rotatably connected to one end of the rotating cylinder, and a feeding pipe is connected to the top of the conveying pipe.

[0016] Preferably, the support assembly includes a conveying pipe, one end of which is flanged and connected to an air supply pipe, and one end of the air supply pipe is fixedly fitted with a mesh screen.

[0017] Preferably, the air supply assembly includes a fan, which is fixedly installed on the inner wall of the air supply duct, and a heating plate is also fixedly installed on the inner wall of the air supply duct.

[0018] Preferably, the supporting component includes a carrier plate, which is fixedly installed at one end of the base. Springs and telescopic rods are fixedly installed around the top of the carrier plate, with the springs located on the outside of the telescopic rods.

[0019] The vibration assembly includes a connecting frame, which is fixedly installed on the top of the spring and the telescopic rod. A sorting net is fixedly installed at the bottom of the inner cavity of the connecting frame, and a vibration motor is bolted to one end of the connecting frame.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] This invention achieves rapid drying and improved drying effect through the coordinated arrangement of a drying mechanism and a heating mechanism. It adopts a rotating and turning method and external heating to achieve heating and drying, and then adds hot air at the end to evaporate the dryness, so as to improve the heating effect and speed. The drying mechanism can achieve the functions of rotation and external heating, while the heating mechanism facilitates the addition of hot air from the end to assist in heating and drying. The sorting mechanism facilitates the screening process when removing the dried tea residue particles, so as to collect tea residue of different particle sizes.

[0022] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained through the structures pointed out in the description and the accompanying drawings. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of this utility model;

[0024] Figure 2 This is a schematic diagram of the heating tube structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the blade structure of this utility model;

[0026] Figure 4 This is a schematic diagram of the heating plate structure of this utility model;

[0027] Figure 5 This is a schematic diagram of the spring structure of this utility model.

[0028] In the diagram: 1. Base; 2. Drying mechanism; 21. Motor; 22. Drive gear; 23. Driven gear; 24. Connecting pipe; 25. Support; 26. Rotating cylinder; 27. Blades; 28. Heat insulation cover; 29. ​​Heating tube; 3. Heating mechanism; 31. Conveying pipe; 32. Feeding pipe; 33. Air supply pipe; 34. Partition screen; 35. Fan; 36. Heating plate; 4. Sorting mechanism; 41. Carrier plate; 42. Spring; 43. Telescopic rod; 44. Connecting frame; 45. Sorting screen; 46. Vibrating motor. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] This utility model provides a tea residue granule dryer, including a base 1:

[0031] The top of the base 1 is provided with a drying mechanism 2 for rotating drying, one end of the drying mechanism 2 is provided with a heating mechanism 3 to increase the drying effect, and one end of the base 1 is provided with a sorting mechanism 4 for screening particle size.

[0032] The drying mechanism 2 includes a power component, a rotating component, and an external heating component. The power component is located on the top of the base 1, the rotating component is located at one end of the power component, and the external heating component is located on the outside of the rotating component.

[0033] Through the cooperation of the power unit, the rotating unit and the external heating unit, the drying operation is completed by heating while rotating and turning the material.

[0034] The heating mechanism 3 includes a conveying component, a support component, and an air supply component. The conveying component is located at one end of the rotating component, the support component is located at one end of the conveying component, and the air supply component is located inside the support component.

[0035] By coordinating the conveying components, support components, and air supply components, hot air is blown from the ends to increase the internal temperature, thereby improving the effect and efficiency of drying and heating.

[0036] The sorting mechanism 4 includes a bearing component and a vibration component. The bearing component is located at one end of the base 1, and the vibration component is located on top of the bearing component.

[0037] By combining the bearing component and the vibration component, the dried tea residue particles can be screened to distinguish tea residue of different particle sizes.

[0038] Preferred:

[0039] like Figure 2 As shown, the power assembly includes a motor 21, which is fixedly installed at one end of the top of the base 1. The output shaft of the motor 21 is keyed to a drive gear 22, and a driven gear 23 meshes with the top of the drive gear 22. A connecting pipe 24 is fixedly installed on the inner side wall of the driven gear 23, thus realizing the power output during rotary drying.

[0040] like Figure 2As shown, the rotating assembly includes a bracket 25, which is fixedly installed at both ends of the top of the base 1. A rotating cylinder 26 is rotatably connected to the inner side wall of the bracket 25. A blade 27 is fixedly installed on the inner side wall of the rotating cylinder 26. One end of the rotating cylinder 26 is connected to one end of the connecting pipe 24, which can complete the turning and conveying of tea residue particles during drying.

[0041] like Figure 2 As shown, the external heating assembly includes a heat insulation cover 28, which is rotatably connected to the outside of the rotating cylinder 26, and a heating tube 29 is fixedly installed on the inner wall of the heat insulation cover 28.

[0042] It enables simultaneous external heating during rotating and turning of materials to increase the internal temperature and facilitate drying operations;

[0043] During operation, when tea residue particles are added into the rotating drum 26, the heating tube 29 is preheated to the required temperature. Then, the motor 21 drives the driven gear 23 to rotate through the drive gear 22. When the driven gear 23 rotates, it drives the rotating drum 26 to rotate through the connecting pipe 24. As a result, when the rotating drum 26 rotates, it drives the blades 27 to rotate together to facilitate the material turning operation.

[0044] During the rotation process, clockwise and counterclockwise rotation can be achieved as needed. After drying, the continuous rotation will cause the material to be discharged from the right end.

[0045] further:

[0046] like Figure 4 As shown, the conveying assembly includes a conveying pipe 31, which is rotatably connected to one end of the rotating drum 26. The top of the conveying pipe 31 is connected to a feeding pipe 32, which serves to add and convey materials. Both are inclined at a certain angle to ensure smooth feeding.

[0047] like Figure 4 As shown, the support assembly includes a delivery pipe 31, one end of which is connected to an air supply pipe 33 via a flange. A mesh 34 is fixedly installed at one end of the air supply pipe 33 to facilitate support and protection of the internal components.

[0048] like Figure 4 As shown, the air supply assembly includes a fan 35, which is fixedly installed on the inner wall of the air supply duct 33. A heating plate 36 is also fixedly installed on the inner wall of the air supply duct 33. The temperature inside the drying space is increased by blowing heat.

[0049] The heating plate 36 is preheated to the required temperature, and then the fan 35 is turned on. The heat emitted by the heating plate 36 is blown into the interior of the rotating drum 26 by the fan 35, which increases the internal temperature and improves the drying efficiency and effect to meet people's needs.

[0050] Going a step further:

[0051] like Figure 5 As shown, the bearing assembly includes a carrier plate 41, which is fixedly installed at one end of the base 1. Springs 42 and telescopic rods 43 are fixedly installed around the top of the carrier plate 41. The springs 42 are located on the outside of the telescopic rods 43 and play the role of elastic support. The external elastic component is equipped with a vertical support component to ensure its vertical vibration operation.

[0052] The vibration assembly includes a connecting frame 44, which is fixedly installed on the top of the spring 42 and the telescopic rod 43. A sorting screen 45 is fixedly installed at the bottom of the inner cavity of the connecting frame 44. A vibration motor 46 is bolted to one end of the connecting frame 44, which can complete the screening operation through vibration.

[0053] When the dried tea residue particles fall onto the sorting screen 45, the vibration motor 46 is turned on simultaneously, causing the connecting frame 44 and the sorting screen 45 to vibrate. Based on the elasticity of the spring 42, the vertical reciprocating motion during vibration is ensured, which facilitates sieving. Furthermore, the amplitude of the elastic extension and contraction of the spring 42 is small, and the reciprocating vibration is carried out within a small vertical distance, without large-amplitude extension and contraction.

[0054] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A tea residue granule dryer, characterized in that, include: The base (1) is provided with a drying mechanism (2) for rotating drying at the top of the base (1), a heating mechanism (3) for increasing drying is provided at one end of the drying mechanism (2), and a sorting mechanism (4) for screening particle size is provided at one end of the base (1). The drying mechanism (2) includes a power component, a rotating component and an external heating component. The power component is located on the top of the base (1), the rotating component is located at one end of the power component, and the external heating component is located on the outside of the rotating component. The heating mechanism (3) includes a conveying component, a supporting component, and an air supply component. The conveying component is located at one end of the rotating component, the supporting component is located at one end of the conveying component, and the air supply component is located inside the supporting component. The sorting mechanism (4) includes a bearing component and a vibration component. The bearing component is disposed at one end of the base (1), and the vibration component is disposed at the top of the bearing component.

2. The tea residue granule dryer according to claim 1, characterized in that: The power assembly includes a motor (21), which is fixedly installed at one end of the top of the base (1). The output shaft of the motor (21) is keyed to a drive gear (22), and a driven gear (23) meshes with the top of the drive gear (22). A connecting pipe (24) is fixedly installed on the inner side wall of the driven gear (23).

3. The tea residue granule dryer according to claim 2, characterized in that: The rotating assembly includes a bracket (25), which is fixedly installed at both ends of the top of the base (1). A rotating cylinder (26) is rotatably connected to the inner wall of the bracket (25). A blade (27) is fixedly installed on the inner wall of the rotating cylinder (26). One end of the rotating cylinder (26) is connected to one end of the connecting pipe (24).

4. A tea residue granule dryer according to claim 3, characterized in that: The external heating assembly includes a heat shield (28), which is rotatably connected to the outside of the rotating cylinder (26), and a heating tube (29) is fixedly installed on the inner wall of the heat shield (28).

5. A tea residue granule dryer according to claim 1, characterized in that: The conveying assembly includes a conveying pipe (31), which is rotatably connected to one end of a rotating cylinder (26), and the top of the conveying pipe (31) is connected to a feeding pipe (32).

6. A tea residue granule dryer according to claim 5, characterized in that: The support assembly includes a delivery pipe (31), one end of which is flanged and connected to an air supply pipe (33), and one end of the air supply pipe (33) is fixedly fitted with a mesh (34).

7. A tea residue granule dryer according to claim 6, characterized in that: The air supply assembly includes a fan (35), which is fixedly installed on the inner wall of the air supply pipe (33), and a heating plate (36) is also fixedly installed on the inner wall of the air supply pipe (33).

8. A tea residue granule dryer according to claim 1, characterized in that: The supporting component includes a carrier plate (41), which is fixedly installed at one end of the base (1). Springs (42) and telescopic rods (43) are fixedly installed around the top of the carrier plate (41), with the springs (42) located on the outside of the telescopic rods (43). The vibration assembly includes a connecting frame (44), which is fixedly installed on the top of the spring (42) and the telescopic rod (43). A sorting net (45) is fixedly installed at the bottom of the inner cavity of the connecting frame (44), and a vibration motor (46) is bolted to one end of the connecting frame (44).

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