Aluminum bar pouring and cooling device
By introducing ice placement tanks and circulating water tanks into the aluminum rod casting cooling device, and using water pumps and water delivery systems to achieve rapid cooling, the problem of slow cooling speed of aluminum rods is solved, cooling efficiency is improved and water resources are saved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-03-13
AI Technical Summary
Existing aluminum rod casting cooling devices have a slow cooling rate, which prevents the high and low water temperatures around the aluminum rod from mixing quickly, thus affecting cooling efficiency.
The design incorporates an ice storage tank and a circulating water tank. A water pump and water delivery system circulate the low-temperature water in the ice storage tank to a fixed cylinder, where it is rapidly cooled by heat dissipation fins. The cooled water is then cooled again and reused, achieving rapid cooling and saving water resources.
It significantly improves the cooling rate of aluminum rods, enhances the cooling effect, and achieves water conservation by recycling water resources.
Smart Images

Figure CN223989066U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of aluminum rod cooling devices, and more particularly to aluminum rod casting cooling devices. Background Technology
[0002] Aluminum bars are a type of aluminum product. The casting of aluminum bars includes melting, purification, impurity removal, degassing, slag removal, and casting processes. Based on the different metallic elements they contain, aluminum bars can be roughly divided into eight major categories. Currently, cooling devices are required during the casting process to cool the formed aluminum bars.
[0003] Current aluminum rod casting cooling devices mainly involve placing the cast aluminum rods into a cooling pool for cooling. This results in a slow cooling time for the aluminum rods in the cooling pool. During the cooling process, the water around the aluminum rods does not flow, preventing the high water temperature around the aluminum rods from quickly mixing with the low water temperature in other areas, thus slowing down the cooling rate. Utility Model Content
[0004] To overcome the problem of slow cooling speed in existing cooling devices for aluminum rods.
[0005] The technical solution of this utility model is as follows: an aluminum rod casting cooling device, including a base, a cooling box fixedly connected to the top of the base, an ice block placement groove inside the cooling box, a circulating water tank outside the ice block placement groove, a water pump fixedly connected to the top of the cooling box, a water pump connected to one end of the water pump, a main water supply pipe connected to the outside of the water pump, multiple sets of water supply branch pipes fixedly connected to the end of the main water supply pipe, a fixed cylinder welded to the end of the water supply branch pipe away from the main water supply pipe, multiple sets of fixed cylinders, drainage branch pipes fixedly connected to the side walls of the multiple sets of fixed cylinders away from the water supply branch pipes, the multiple sets of drainage branch pipes are all fixedly connected to the main drainage pipe, and one end of the main drainage pipe is inserted into the top of the cooling box.
[0006] Preferably, ice is added to the ice storage compartment of the cooling tank, and then water is injected into the circulating water tank through the water inlet. At this time, the water pump is activated by the controller, and the pump draws water from the circulating water tank through the pumping pipe. The water in the circulating water tank is cooled by the ice in the ice storage compartment, causing the water in the circulating water tank to quickly reach a low temperature. This results in the water being drawn out as low-temperature cooling water, which is then transported through the pumping pipe to the main water supply pipe, and then through the main water supply pipe to multiple sets of branch water supply pipes, and finally through multiple sets of branch water supply pipes to multiple... The cooling chamber inside the fixed cylinder allows for rapid cooling of the cast aluminum rod inside the casting pipe. Multiple sets of heat dissipation fins in the cooling chamber conduct heat to the water that has absorbed heat, dissipating the heat to the outside of the fixed cylinder. The cooled water is discharged through the drain branch pipe and finally discharged into the circulating water tank of the cooling box through the main drain pipe for further cooling. The flowing cooling water cools the cast aluminum rod, which greatly improves the cooling speed and enhances the cooling effect of the cast aluminum rod. At the same time, by recycling water resources, water conservation is achieved.
[0007] Preferably, the base has four sets of support legs fixedly connected to its bottom, and the four sets of support legs are linearly distributed at the bottom of the base.
[0008] Preferably, a water outlet pipe is fixedly connected to the side of the cooling box. The water outlet pipe passes through the circulating water tank and is inserted into the side wall of the ice block placement tank. A control valve is installed inside the water outlet pipe.
[0009] Preferably, the bottom of the water pump is fixedly connected to a mounting base, which is welded to the top of the cooling tank.
[0010] Preferably, a controller is installed on the outside of the mounting base, and the controller is electrically compatible with the water pump.
[0011] Preferably, the side wall of the fixed cylinder is welded with multiple sets of heat dissipation fins, which are linearly distributed on the fixed cylinder. The multiple sets of heat dissipation fins pass through the fixed cylinder and enter the cooling chamber opened in the fixed cylinder. The cooling chamber is provided with a casting pipe, the bottom of which is welded to the bottom of the inner side of the fixed cylinder, and the top of which is provided with a casting port.
[0012] Preferably, a water inlet is provided on the top of the cooling tank.
[0013] The beneficial effects of this utility model are:
[0014] This aluminum rod casting cooling device works by adding ice blocks to the ice placement tank of the cooling box, and then filling the circulating water tank with water through the water inlet. At this point, the controller activates the water pump, which draws water from the circulating water tank through the pumping pipe. The water in the circulating water tank is cooled by the ice blocks in the ice placement tank, causing the water in the circulating water tank to rapidly reach a low temperature. This results in the water being drawn out as low-temperature cooling water, which is then transported through the pumping pipe to the main water supply pipe, and then through the main water supply pipe to multiple sets of branch water supply pipes. Cooling water is injected into multiple sets of fixed cylinders to rapidly cool the cast aluminum rods inside the casting pipe. Multiple sets of heat dissipation fins in the cooling chambers conduct heat to the water that has absorbed heat and dissipates the heat to the outside of the fixed cylinders. The cooled water is discharged through the drain branch pipe and finally discharged into the circulating water tank of the cooling box through the main drain pipe for further cooling. The flowing cooling water cools the cast aluminum rods, which greatly improves the cooling speed and enhances the cooling effect of the cast aluminum rods. At the same time, by recycling water resources, water conservation is achieved. Attached Figure Description
[0015] Figure 1 The image shown is a three-dimensional front view of the aluminum rod casting cooling device of this utility model;
[0016] Figure 2 The diagram shown is a structural schematic of the circulation mechanism of the aluminum rod casting cooling device of this utility model.
[0017] Figure 3 The image shown is a cross-sectional view of the fixed cylinder of the aluminum rod casting cooling device of this utility model;
[0018] Figure 4 The image shown is a rear view of the three-dimensional structure of the aluminum rod casting cooling device of this utility model.
[0019] Figure 5 The image shown is a top-view perspective view of the aluminum rod casting and cooling device of this utility model.
[0020] Explanation of reference numerals in the attached drawings: 1. Base; 2. Support leg; 3. Cooling box; 4. Water outlet pipe; 5. Control valve; 6. Ice block placement tank; 7. Circulating water tank; 8. Water pumping pipe; 9. Water pump; 10. Mounting base; 11. Controller; 12. Main water supply pipe; 13. Branch water supply pipe; 14. Fixing cylinder; 15. Heat dissipation fins; 16. Cooling chamber; 17. Casting pipe; 18. Casting port; 19. Drainage branch pipe; 20. Main drainage pipe; 21. Water inlet. Detailed Implementation
[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0022] Please see Figures 1-5 This utility model provides an embodiment of an aluminum rod casting cooling device, including a base 1, a cooling box 3 fixedly connected to the top of the base 1, an ice block placement slot 6 inside the cooling box 3, a circulating water tank 7 outside the ice block placement slot 6, a water pump 8 fixedly connected to the top of the cooling box 3, a water pump 9 connected to one end of the water pump 8, a main water supply pipe 12 connected to the outside of the water pump 9, multiple sets of water supply branch pipes 13 fixedly connected to the end of the main water supply pipe 12, a fixed cylinder 14 welded to the end of the water supply branch pipe 13 away from the main water supply pipe 12, multiple sets of fixed cylinders 14, drainage branch pipes 19 fixedly connected to the side walls of the multiple sets of fixed cylinders 14 away from the water supply branch pipes 13, and multiple sets of drainage branch pipes 19 jointly fixedly connected to a main drainage pipe 20, one end of the main drainage pipe 20 inserted into the top of the cooling box 3, the cooling box 3 is used to cool the circulating water, and the ice block placement slot 6 is used to put ice blocks in and place... A small amount of water is added to quickly cool the water in the circulating water tank 7. The circulating water tank 7 can circulate and exchange hot and cold water. The cooling water in the cooling tank 3 is drawn out through the water pump 9 via the water pump pipe 8. One end of the water pump pipe 8 extends into the bottom of the circulating water tank 7 without contacting the bottom of the circulating water tank 7. After the water is drawn out, it is transported to the main water supply pipe 12, and then from the main water supply pipe 12 to multiple sets of water supply branch pipes 13, and then from the multiple sets of water supply branch pipes 13 to multiple sets of fixed cylinders 14. The cooling water flows in the fixed cylinders 14, thereby quickly cooling the casting pipe 17 in the fixed cylinders 14. This causes the temperature of the aluminum rod in the casting pipe 17 to drop rapidly. The cooling water in the multiple sets of fixed cylinders 14 absorbs heat and its temperature rises. It is then discharged into the main drainage pipe 20 through multiple sets of drainage branch pipes 19, and finally injected back into the cooling tank 3 through the main drainage pipe 20 for cooling and reuse.
[0023] Please see Figure 1 In this embodiment, four sets of support legs 2 are fixedly connected to the bottom of the base 1, and the four sets of support legs 2 are linearly distributed at the bottom of the base 1; a water inlet 21 is provided on the top of the cooling tank 3, the four sets of support legs 2 are used to support the base 1, and the water inlet 21 is used to inject water into the circulating water tank 7, so as to realize the circulation of cooling water.
[0024] Please see Figure 2 In this embodiment, a water outlet pipe 4 is fixedly connected to the side of the cooling box 3. The water outlet pipe 4 passes through the circulating water tank 7 and is inserted into the side wall of the ice block placement tank 6. A control valve 5 is installed inside the water outlet pipe 4. A mounting base 10 is fixedly connected to the bottom of the water pump 9. The mounting base 10 is welded to the top of the cooling box 3. The water outlet pipe 4 is used to discharge the water after the ice absorbs heat and melts. Then, ice blocks are added to the ice block placement tank 6. This can continuously cool the water. The control valve 5 is used to control the water outlet pipe 4 to drain water. The mounting base 10 is used to install the water pump 9.
[0025] Please see Figure 4In this embodiment, a controller 11 is installed on the outside of the mounting base 10. The controller 11 is electrically identical to the water pump 9, and the start and stop of the water pump 9 can be controlled by the controller 11.
[0026] Please see Figure 3 In this embodiment, multiple sets of heat dissipation fins 15 are welded to the side wall of the fixed cylinder 14. The multiple sets of heat dissipation fins 15 are linearly distributed on the fixed cylinder 14. The multiple sets of heat dissipation fins 15 pass through the fixed cylinder 14 and enter the cooling chamber 16 opened in the fixed cylinder 14. A casting pipe 17 is provided inside the cooling chamber 16. The bottom of the casting pipe 17 is welded to the bottom of the inner side of the fixed cylinder 14. A casting port 18 is opened at the top of the casting pipe 17. The multiple sets of heat dissipation fins 15 can dissipate heat from the heat-absorbing water in the cooling chamber 16 and dissipate the heat to the outside of the fixed cylinder 14. This can reduce the temperature of the circulating water. The casting pipe 17 is used to inject molten aluminum rod, which is then cooled to form an aluminum rod.
[0027] During operation, ice is added to the ice storage tank 6 of the cooling tank 3, and then water is injected into the circulating water tank 7 through the water inlet 21. At this time, the water pump 9 is started by operating the controller 11. The water pump 9 draws water out of the circulating water tank 7 through the water suction pipe 8. The water in the circulating water tank 7 is cooled by the ice in the ice storage tank 6, so that the water in the circulating water tank 7 quickly becomes cold. This makes the water drawn out by the water suction pipe 8 low-temperature cooling water. The cooling water is then transported to the main water supply pipe 12 through the water suction pipe 8, and then transported to multiple sets of water supply branch pipes 13 through the main water supply pipe 12. 13. The water is injected into the cooling chambers 16 opened in the multiple sets of fixed cylinders 14. This allows for rapid cooling of the aluminum rods cast in the casting pipe 17. The multiple sets of heat dissipation fins 15 in the cooling chambers 16 can conduct heat to the water that has absorbed heat and dissipate the heat to the outside of the fixed cylinders 14. The cooled and heat-absorbing water is discharged through the drain branch pipe 19 and finally discharged into the circulating water tank 7 of the cooling box 3 through the main drain pipe 20 for further cooling. The flowing cooling water cools the cast aluminum rods, which greatly improves the cooling speed and enhances the cooling effect of the cast aluminum rods. At the same time, by recycling water resources, water conservation is achieved.
[0028] Through the above steps, the aluminum rods of multiple casting pipes 17 are rapidly cooled by the cooling circulation mechanism, which further improves the cooling effect after the aluminum rods are cast, thus solving the problem of slow cooling speed of existing cooling devices for aluminum rods.
Claims
1. An apparatus for casting and cooling of aluminium bars, comprising a base (1), characterised in that: The bottom of the base (1) is fixedly connected with four groups of supporting legs (2), and the four groups of supporting legs (2) are linearly distributed on the bottom of the base (1).
2. The aluminum rod casting cooling device according to claim 1, characterized by: The side of the cooling box (3) is fixedly connected with the water outlet pipe (4), the water outlet pipe (4) passes through the circulating water tank (7) and penetrates into the side wall of the ice block placing groove (6), and the inside of the water outlet pipe (4) is provided with the control valve (5).
3. The aluminum pour spout cooling device of claim 1, wherein: The bottom of the water pump (9) is fixedly connected with the mounting seat (10), and the mounting seat (10) is welded on the top of the cooling box (3).
4. The aluminum pour spout cooling device of claim 1, wherein: The outside of the mounting seat (10) is provided with the controller (11), and the controller (11) is electrically connected with the water pump (9).
5. The aluminum pour spout cooling device of claim 4, wherein: The side wall of the fixed cylinder (14) is welded with a plurality of heat dissipation fins (15), and the plurality of heat dissipation fins (15) are linearly distributed on the fixed cylinder (14), and the plurality of heat dissipation fins (15) pass through the fixed cylinder (14) and enter the cooling cavity (16) formed in the fixed cylinder (14), and the inside of the cooling cavity (16) is provided with the pouring pipe (17), and the bottom of the pouring pipe (17) is welded on the inside bottom of the fixed cylinder (14), and the top of the pouring pipe (17) is provided with the pouring opening (18).
6. The aluminum pour spout cooling device of claim 1, wherein: The top of the cooling box (3) is provided with the water inlet (21).
7. The aluminum pour spout cooling device of claim 1, wherein: