Clamping and conveying mechanism with weighing function

Abstract

The utility model relates to the technical field of railway soil sample detection, in particular to a clamping and conveying mechanism with a weighing function, which comprises a bottom plate, a conveying mechanism and a weighing mechanism are mounted on the bottom plate, the weighing mechanism is positioned on one side of the conveying mechanism, a fixing frame is further mounted on the bottom plate, a lifting mechanism and a guide mechanism are mounted on the fixing frame, and the lifting mechanism and the guide mechanism are mounted on the bottom plate. The lifting mechanism is located over the conveying mechanism. The lifting mechanism comprises two sets of mounting supports mounted on the fixing frame, mounting bases are fixedly arranged on the side walls of the two sets of mounting supports, lifting motors are mounted on the mounting bases, rotating arms are fixedly arranged on output shafts of the lifting motors, balance plates are hinged to the ends, away from the lifting motors, of the rotating arms, and clamping arms are fixedly arranged at the bottoms of the two ends of each balance plate. A clamping assembly is mounted at the bottom of the clamping arm; the clamping and conveying mechanism with the weighing function has the functions of efficiently and rapidly conveying a soil sample and automatically weighing, the soil sample weighing and conveying efficiency can be greatly improved, the labor cost is reduced, and the clamping and conveying mechanism is worthy of application and popularization.

Description

Technical Field

[0001] This utility model relates to the field of railway soil sample testing technology, specifically a clamping and conveying mechanism with weighing function. Background Technology

[0002] In my country, as a major railway transportation nation, the tasks of passenger and freight transport are extremely heavy. The soil quality of railway laying sites is crucial for railway construction and subsequent maintenance. Regular soil sampling and analysis of railway laying sites is a key measure to ensure the safe and stable operation of railways. However, current railway soil sampling work generates a large number of soil samples, and the transportation and handling of these samples suffer from low efficiency. This inefficient method not only consumes a significant amount of manpower and time but also fails to meet the actual needs for rapid processing, thus hindering the progress of railway construction and ensuring operational safety in my country. Utility Model Content

[0003] To address the shortcomings of existing technologies, this invention provides a clamping and conveying mechanism with weighing function, which solves the technical problem of the difficulty in efficiently conveying and transporting existing soil samples.

[0004] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a clamping and conveying mechanism with weighing function, including a base plate, on which a conveying mechanism and a weighing mechanism are installed. The weighing mechanism is located on one side of the conveying mechanism. A fixing frame is also installed on the base plate. A lifting mechanism and a guiding mechanism are installed on the fixing frame. The lifting mechanism is located directly above the conveying mechanism.

[0005] The lifting mechanism includes two sets of mounting brackets mounted on a fixed frame. Mounting seats are fixed on the side walls of both sets of mounting brackets. A lifting motor is mounted on the mounting seat. A rotating arm is fixed on the output shaft of the lifting motor. A balance plate is hinged to the end of the rotating arm away from the lifting motor. Clamping arms are fixed to the bottom of both ends of the balance plate. Clamping components are installed at the bottom of the clamping arms.

[0006] Preferably, the clamping assembly includes a material-pouring motor installed at the bottom of the clamping arm, a clamping cylinder fixedly mounted on the output shaft of the material-pouring motor, a clamping head mounted on the telescopic shaft of the clamping cylinder, and a fixing block with an insertion hole on one side of the clamping head, the fixing block being fixedly connected to the side wall of the sampling box.

[0007] Preferably, the conveying mechanism includes a linear module mounted on a base plate, a translation seat fixed on the linear module, a rotary motor mounted on the translation seat, a support plate fixed on the output shaft of the rotary motor, a groove for accommodating a sampling box on the support plate, and a through hole at the bottom of the groove.

[0008] Preferably, the weighing mechanism includes a fixed base mounted on a base plate, a lifting cylinder mounted on the fixed base, a lifting plate fixed on the telescopic shaft of the lifting cylinder, and a weighing sensor embedded in the center of the lifting plate.

[0009] Preferably, a magnet is embedded on the inner side of the lifting plate.

[0010] Preferably, the material guiding mechanism includes a fixed plate mounted on the top of the fixed frame, and a funnel is mounted on the fixed plate.

[0011] By employing the above technical solution, this utility model provides a clamping and conveying mechanism with weighing function, which has at least the following beneficial effects:

[0012] 1. This clamping and conveying mechanism with weighing function has the functions of efficient and fast soil sample conveying and automatic weighing, which can greatly improve the efficiency of soil sample weighing and conveying, reduce labor costs, and is worth promoting and using.

[0013] 2. The clamping and conveying mechanism with weighing function adopts a linear module to accurately convey the sampling box to a convenient clamping position, improving conveying efficiency. The linear module and rotary motor work together to move the sampling box quickly to the position of the weighing mechanism for easy weighing.

[0014] 3. The clamping and conveying mechanism with weighing function uses a lifting cylinder to lift the sampling box for weighing. The lifting plate has a certain magnetism, which realizes the fixation of the sampling box during the weighing process, ensures the stability of the weighing process, and reduces the chance of sample spillage.

[0015] 4. The weighing clamping and conveying mechanism uses a balance plate and a lifting motor to achieve precise rotation of the rotating arm. The clamping arm and clamping components can be used to fix the sampling box, ensuring a stable clamping process and preventing sample spillage, so that the soil sample can be collected into the guiding mechanism. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0017] Figure 1 This is a three-dimensional structural diagram of the entire utility model;

[0018] Figure 2 This is a schematic diagram of the conveying mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the lifting mechanism of this utility model from one perspective;

[0020] Figure 4 This utility model Figure 3Enlarged structural diagram at point A;

[0021] Figure 5 This is a schematic diagram of the lifting mechanism of this utility model from a second perspective;

[0022] Figure 6 This utility model Figure 4 Enlarged structural diagram at point B;

[0023] Figure 7 This is a schematic diagram of the weighing mechanism of this utility model;

[0024] Figure 8 This is a schematic diagram of the material guiding mechanism of this utility model.

[0025] Figure label:

[0026] 1. Base plate; 2. Conveying mechanism; 201. Linear module; 202. Translation seat; 203. Rotary motor; 204. Pallet; 3. Weighing mechanism; 301. Fixed base; 302. Lifting cylinder; 303. Lifting plate; 304. Weighing sensor; 4. Fixed frame; 5. Lifting mechanism; 501. Mounting bracket; 502. Mounting seat; 503. Lifting motor; 504. Rotating arm; 505. Balance plate; 506. Clamping arm; 507. Clamping assembly; 5071. Discharge motor; 5072. Clamping cylinder; 5073. Clamping head; 5074. Fixed block; 6. Material guiding mechanism; 601. Fixed plate; 602. Funnel. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Railway soil sampling refers to the collection of soil samples in railway-related areas. It is a fundamental task of vital importance for railway construction, maintenance, and safety. By analyzing the collected soil samples through physical, chemical, and biological methods, crucial information is provided for railway engineering planning, design, construction, and operation and maintenance. For example, it assesses the soil's bearing capacity to determine its suitability for railway track laying; detects the presence of corrosive substances in the soil to facilitate appropriate protective measures; and analyzes soil stability to prevent safety hazards such as railway line deformation and collapse caused by soil issues.

[0029] Example 1:

[0030] Due to the inherent limitations of existing technologies in the efficient transfer and transportation of soil samples, please refer to... Figures 1-8 This embodiment provides a clamping and conveying mechanism with weighing function, which has the functions of efficient and rapid conveying of soil samples and automatic weighing. It can greatly improve the efficiency of soil sample weighing and conveying, reduce labor costs, and is worth promoting. The mechanism includes a base plate 1, on which a conveying mechanism 2 and a weighing mechanism 3 are installed. The weighing mechanism 3 is located on one side of the conveying mechanism 2. A fixing frame 4 is also installed on the base plate 1. A lifting mechanism 5 and a material guiding mechanism 6 are installed on the fixing frame 4. The lifting mechanism 5 is located directly above the conveying mechanism 2. The rational layout of each mechanism makes the functions of each part of the equipment clear, which facilitates the installation, debugging and maintenance of the equipment. The reasonable positional relationship between each mechanism reduces interference and improves the stability of equipment operation and space utilization.

[0031] The existing lifting mechanism 5 suffers from problems such as simple structure, poor stability, and inflexible clamping, failing to meet the requirements of some high-precision or complex operations. To address this issue, please refer to... Figures 3-6 The lifting mechanism 5 includes two sets of mounting brackets 501 mounted on the fixed frame 4. Mounting seats 502 are fixed to the side walls of both sets of mounting brackets 501. A lifting motor 503 is mounted on the mounting seat 502. A rotating arm 504 is fixed to the output shaft of the lifting motor 503. A balance plate 505 is hinged to the end of the rotating arm 504 away from the lifting motor 503. Clamping arms 506 are fixed to the bottom of both ends of the balance plate 505. A clamping assembly 507 is mounted on the bottom of the clamping arm 506. Through the arrangement of the two sets of mounting brackets 501, rotating arms 504, and balance plates 505, the lifting mechanism 5 is structurally stable. The balance plate 505 can be moved to adjust the clamping position. The clamping assembly 507 can achieve flexible clamping, adapting to different working scenarios, improving the accuracy and stability of clamping, and enabling more complex clamping and handling operations.

[0032] Furthermore, the clamping assembly 507 includes a pouring motor 5071 mounted at the bottom of the clamping arm 506. A clamping cylinder 5072 is fixedly mounted on the output shaft of the pouring motor 5071. A clamping head 5073 is mounted on the telescopic shaft of the clamping cylinder 5072. A fixing block 5074 with an insertion hole is provided on one side of the clamping head 5073. The fixing block 5074 is fixedly connected to the side wall of the sampling box. The pouring motor 5071 can realize the pouring operation of the sample, the clamping cylinder 5072 provides sufficient clamping force, the clamping head 5073 can clamp stably, and the fixing block 5074 with the insertion hole cooperates with the sampling box, so that the clamping assembly 507 is reliably connected to the sampling box. The pouring and clamping operations can be precisely controlled, which is suitable for working scenarios with special requirements for samples.

[0033] The existing conveyor mechanism 2 has low conveying accuracy and cannot effectively convey and position items that require rotation or special placement. To address this issue, please refer to...Figure 2 The conveying mechanism 2 includes a linear module 201 mounted on a base plate 1. A translation seat 202 is fixed on the linear module 201. A rotary motor 203 is mounted on the translation seat 202. A support plate 204 is fixed on the output shaft of the rotary motor 203. The support plate 204 has a groove for accommodating the sampling box. A through hole is provided at the bottom of the groove. The linear module 201 realizes precise linear conveying. The rotary motor 203 can rotate the support plate 204, which facilitates the placement and operation of the sampling box at different angles. The groove can accurately place the sampling box. The through hole can allow the weighing mechanism 3 to lift the sampling box upward and perform weighing operations.

[0034] To perform soil sample weighing, please refer to... Figure 7 The weighing mechanism 3 includes a fixed base 301 mounted on the base plate 1. A lifting cylinder 302 is mounted on the fixed base 301. A lifting plate 303 is fixed on the telescopic shaft of the lifting cylinder 302. A weighing sensor 304 is embedded in the center of the lifting plate 303. When the pallet 204 moves the sampling box to the position above the weighing mechanism 3, the lifting cylinder 302 can move the lifting plate 303 upward to lift the sampling box, thereby weighing the soil sample. After weighing, the lifting cylinder 302 resets, and the sampling box can still be on the pallet 204, which can facilitate continued transport to the rear.

[0035] The existing weighing mechanism 3 has the problem of unstable placement of the sampling box, which affects the weighing results. To address this issue, a magnet is embedded on the inner side of the lifting plate 303. The sampling box can be made of iron. By utilizing the attraction of the magnet, the sampling box is placed more stably during weighing, reducing weighing errors caused by the movement of the items and improving the stability and accuracy of weighing.

[0036] The existing material guiding mechanism 6 is prone to material accumulation or spillage, and its installation is not secure. To address this issue, please refer to... Figure 8 The material guiding mechanism 6 includes a fixed plate 601 installed on the top of the fixed frame 4, and a funnel 602 is installed on the fixed plate 601. When the lifting mechanism 5 moves the sampling box above the funnel 602, the sampling box pours the soil sample into the funnel 602, and the soil sample is collected along the funnel 602.

[0037] It should be noted that the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clamping and conveying mechanism with weighing function, comprising a base plate (1), characterized in that: The base plate (1) is equipped with a conveying mechanism (2) and a weighing mechanism (3). The weighing mechanism (3) is located on one side of the conveying mechanism (2). The base plate (1) is also equipped with a fixing frame (4). The fixing frame (4) is equipped with a lifting mechanism (5) and a guiding mechanism (6). The lifting mechanism (5) is located directly above the conveying mechanism (2). The lifting mechanism (5) includes two sets of mounting brackets (501) mounted on the fixed frame (4). Mounting seats (502) are fixed on the side walls of the two sets of mounting brackets (501). A lifting motor (503) is mounted on the mounting seat (502). A rotating arm (504) is fixed on the output shaft of the lifting motor (503). A balance plate (505) is hinged to one end of the rotating arm (504) away from the lifting motor (503). A clamping arm (506) is fixed at the bottom of both ends of the balance plate (505). A clamping component (507) is installed at the bottom of the clamping arm (506).

2. The clamping and conveying mechanism with weighing function according to claim 1, characterized in that: The clamping assembly (507) includes a material-pouring motor (5071) installed at the bottom of the clamping arm (506). A clamping cylinder (5072) is fixed on the output shaft of the material-pouring motor (5071). A clamping head (5073) is installed on the telescopic shaft of the clamping cylinder (5072). A fixing block (5074) with an insertion hole is provided on one side of the clamping head (5073). The fixing block (5074) is fixed to the side wall of the sampling box.

3. The clamping and conveying mechanism with weighing function according to claim 1, characterized in that: The conveying mechanism (2) includes a linear module (201) mounted on a base plate (1), a translation seat (202) fixed on the linear module (201), a rotary motor (203) mounted on the translation seat (202), a support plate (204) fixed on the output shaft of the rotary motor (203), a groove for accommodating a sampling box on the support plate (204), and a through hole at the bottom of the groove.

4. The clamping and conveying mechanism with weighing function according to claim 1, characterized in that: The weighing mechanism (3) includes a fixed base (301) mounted on a base plate (1), a lifting cylinder (302) mounted on the fixed base (301), a lifting plate (303) fixed on the telescopic shaft of the lifting cylinder (302), and a weighing sensor (304) embedded in the center of the lifting plate (303).

5. The clamping and conveying mechanism with weighing function according to claim 4, characterized in that: Magnets are embedded on the inner side of the lifting plate (303).

6. The clamping and conveying mechanism with weighing function according to claim 1, characterized in that: The material guiding mechanism (6) includes a fixing plate (601) installed on the top of the fixing frame (4), and a funnel (602) is installed on the fixing plate (601).

Images