Port polishing device for ceramic lining composite steel pipe
By designing an end grinding device for ceramic-lined composite steel pipes, simultaneous grinding of the front and rear ends of the composite steel pipes was achieved, solving the problem of low efficiency of single-end grinding in existing technologies and improving processing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-05
- Publication Date
- 2026-04-07
AI Technical Summary
Existing ceramic-lined composite steel pipe end grinding devices can only grind one end of the steel pipe in a single processing cycle. The operation steps are cumbersome, resulting in a large workload and low processing efficiency.
A grinding device was designed, comprising a moving table, threaded rod, fixed seat, clamping groove, clamping seat, adjusting screw, rotating wheel, bidirectional cylinder, and grinding machine, which can grind the front and rear ends of composite steel pipes simultaneously. The operation process is optimized by a PLC controller.
This technology enables simultaneous grinding of both ends of the composite steel pipe, reducing operational steps, lowering the workload of staff, and allowing the waiting time to be used for the pre-installation or disassembly of other steel pipes, thus improving the efficiency of batch processing.
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Figure CN224088614U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to polishing device technical field, concretely is a kind of port polishing device for ceramic lining composite steel pipe. BACKGROUND
[0002] Ceramic lining composite steel pipe is a kind of pipeline material combined with the advantages of steel pipe and ceramic, with high wear resistance, strong corrosion resistance and excellent heat resistance. It is widely used in various industrial fields, especially in conveying high wear and corrosive medium, ceramic lining composite steel pipe needs to use port polishing device to polish the port of ceramic lining composite steel pipe during production processing.
[0003] Through the retrieval patent application No. CN202322855268.0 discloses a kind of stainless steel pipe end port polishing device, it is related to polishing device technical field, including: base, automatic polishing assembly, the automatic polishing assembly includes support block and two fixed blocks, the outer surface of the support block is provided with driving motor, the output shaft of the driving motor is fixedly connected with rotating rod, and the one end of the rotating rod is fixed with grinding head. In the utility model, when the end port of the longer stainless steel pipe needs to be polished, first, the pipe is lifted to the appropriate height by moving the movable plate up and down, then the end of the pipe is moved to the position where it is in contact with the grinding head, and the stainless steel pipe can be automatically polished by the automatic polishing assembly. The problem of harm to the personal safety of workers caused by the need for manual polishing when polishing the end port of the stainless steel pipe in the prior art is solved.
[0004] However, the patent still has deficiencies. The port polishing device can only polish one end of the steel pipe at a time during actual use. After polishing one end of the steel pipe, the worker needs to remove the steel pipe from between the two mechanical hands, then turn the other end of the steel pipe to the side of the corresponding grinding head, and then polish the steel pipe after fixing it again. The operation steps during polishing are complicated and time-consuming, which makes the workload of the worker large. During polishing, the steel pipe needs to be removed after polishing is completed, and other steel pipes to be polished need to be fixed and polished again. A lot of waiting time is needed during polishing, the overall time consumption during batch processing is long, and the processing efficiency is low.
[0005] Therefore, we propose a port polishing device for ceramic lining composite steel pipe. UTILITY MODEL CONTENTS
[0006] The utility model aims to provide a port polishing device for ceramic lining composite steel pipe to solve the problems raised in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a device for grinding the ends of ceramic-lined composite steel pipes, comprising a base frame, a machine frame fixedly sleeved on the outer side of the base frame, a threaded rod rotatably connected inside the base frame, a movable platform threadedly sleeved on the threaded rod, a first fixed seat and a second fixed seat fixedly installed on the movable platform from left to right, each of the first and second fixed seats having a clamping groove, a composite steel pipe body inserted into each of the two clamping grooves, and a clamping seat located above the composite steel pipe body in each of the two clamping grooves. A storage base is fixedly installed at the top of both the first and second fixed bases. An adjusting screw is rotatably connected inside each of the two storage bases. An extension rod is threaded onto the outer side of each of the two adjusting screws. The bottom end of each of the two extension rods extends into the clamping groove and is fixedly installed on the clamp. The top end of each of the two adjusting screws extends out of the storage base and is fixedly installed with a rotating wheel. A bidirectional cylinder is fixedly installed at the top of the frame. A sliding plate is fixedly installed on each of the two output ends of the bidirectional cylinder. A hanger is fixedly installed at the bottom end of each of the two sliding plates. A grinder is fixedly installed inside each of the two hangers.
[0008] Optionally, mounting bases are fixedly installed on the opposite sides of the first and second fixed bases. A lever is slidably connected inside each of the two mounting bases. A spring is fixedly installed at the bottom of each of the two levers. The bottom of each of the two springs is fixedly installed inside the bottom of the mounting base. A locking rod is fixedly installed at the top of each of the two levers. A locking hole is provided on each of the two rotating wheels. The top of each of the two locking rods extends into the corresponding locking hole. This design is beneficial to the use of this device.
[0009] Optionally, multiple locking holes are provided, and the multiple locking holes are arranged in a circle on the rotating wheel. This design is beneficial to the use of this device.
[0010] Optionally, each clamp is fixedly mounted with a slider on both sides, and each clamping groove is provided with a sliding groove corresponding to two sliders. The slider is slidably connected in the sliding groove, and the clamp can be limited by the slider.
[0011] Optionally, a motor is fixedly installed on the left side of the base frame, and the output end of the motor is fixedly installed on the threaded rod. The motor drives the threaded rod to rotate, which is beneficial to the use of this equipment.
[0012] Optionally, two L-shaped positioning frames are fixedly installed at the rear end of the base frame, which can limit the rear end of the composite steel pipe body.
[0013] Optionally, a PLC controller is fixedly installed on the right side of the base frame, which facilitates the control of the equipment during operation.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] By cooperating with the moving table, threaded rod, first fixed seat, second fixed seat, motor, double-acting cylinder, slide plate, hanger, grinder, clamp, storage seat, adjusting screw, rotating wheel, extension rod, locking rod, locking hole, lever plate, spring and mounting seat, the front and rear ends of the composite steel pipe body can be ground at one time, reducing the number of operation steps in the grinding process and greatly reducing the workload of the staff. At the same time, the waiting time during the grinding process can be used to disassemble and assemble other composite steel pipe bodies, shortening the overall time of batch processing, thereby further improving processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a port grinding device for ceramic-lined composite steel pipes according to the present invention.
[0017] Figure 2 This is a cross-sectional view of a port grinding device for ceramic-lined composite steel pipes according to the present invention.
[0018] Figure 3 This is a cross-sectional view of a bidirectional cylinder in a port grinding device for ceramic-lined composite steel pipes according to the present invention.
[0019] Figure 4 This utility model relates to a device for grinding the ends of ceramic-lined composite steel pipes. Figure 2 A magnified view of A in the middle.
[0020] In the diagram: 1. Frame; 2. Base frame; 3. PLC controller; 4. Threaded rod; 5. Moving table; 6. First fixed seat; 7. Second fixed seat; 8. Motor; 9. Two-way cylinder; 10. Slide plate; 11. Hanger; 12. Grinding machine; 13. Composite steel pipe body; 14. L-shaped positioning frame; 15. Clamping groove; 16. Clamping seat; 17. Slide groove; 18. Slider; 19. Storage seat; 20. Adjusting screw; 21. Rotary wheel; 22. Extension rod; 23. Locking rod; 24. Locking hole; 25. Paddle plate; 26. Spring; 27. Mounting seat. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 4This utility model provides a device for grinding the ends of ceramic-lined composite steel pipes, including a base frame 2. A frame 1 is fixedly sleeved on the outer side of the base frame 2. A threaded rod 4 is rotatably connected inside the base frame 2. A movable platform 5 is threadedly sleeved on the threaded rod 4. A first fixed seat 6 and a second fixed seat 7 are fixedly installed on the movable platform 5 from left to right. Both the first fixed seat 6 and the second fixed seat 7 are provided with clamping grooves 15. A composite steel pipe body 13 is inserted into each of the two clamping grooves 15. A clamping seat 16 is provided at the upper part of the composite steel pipe body 13 in each of the two clamping grooves 15. The top of the first fixed seat 6 and the second fixed seat 7 are... Each of the two storage seats 19 is fixedly installed. Each of the two storage seats 19 is rotatably connected to an adjusting screw 20. Each of the two adjusting screws 20 has an extension rod 22 threaded on its outer side. The bottom ends of the two extension rods 22 extend into the clamping groove 15 and are fixedly installed on the clamping seat 16. The top ends of the two adjusting screws 20 extend out of the storage seat 19 and are fixedly installed with a rotating wheel 21. A bidirectional cylinder 9 is fixedly installed at the top of the frame 1. Each of the two output ends of the bidirectional cylinder 9 is fixedly installed with a slide plate 10. Each of the two slide plates 10 is fixedly installed with a hanger 11 at its bottom. Each of the two hangers 11 is fixedly installed with a grinder 12.
[0023] Mounting seats 27 are fixedly installed on opposite sides of the first fixed seat 6 and the second fixed seat 7. A lever 25 is slidably connected within each mounting seat 27. A spring 26 is fixedly installed at the bottom of each lever 25, and the bottom of each spring 26 is fixedly installed within the bottom of the mounting seat 27. A locking rod 23 is fixedly installed at the top of each lever 25. Locking holes 24 are provided on each of the two rotating wheels 21. The tops of the two locking rods 23 extend into the corresponding locking holes 24. This design facilitates the use of the equipment. Multiple locking holes 24 are provided, and these holes 24 are arranged circumferentially on the rotating wheels 21. This design facilitates the use of the equipment. Each clamp... Slider 18 is fixedly installed on both sides of the base 16. Each clamping groove 15 has a groove 17 corresponding to the two sliders 18. The sliders 18 are slidably connected in the groove 17. The sliders 18 can limit the position of the clamping base 16. A motor 8 is fixedly installed on the left side of the base frame 2. The output end of the motor 8 is fixedly installed on the threaded rod 4. The rotation of the threaded rod 4 by the motor 8 is beneficial to the use of this equipment. Two L-shaped positioning frames 14 are fixedly installed at the rear end of the base frame 2. The rear end of the composite steel pipe body 13 can be limited by the L-shaped positioning frames 14. A PLC controller 3 is fixedly installed on the right side of the base frame 2. The PLC controller 3 facilitates the control of the operation of this equipment.
[0024] Working principle: In use, the first fixed seat 6 and the second fixed seat 7 are located on the lower part of the mounting base 27, away from each other. A purging nozzle can be installed and connected to an external air pump. During grinding, the composite steel pipe body 13 to be ground is inserted into the clamping groove 15 on the first fixed seat 6, located at the lower part of the clamping seat 16, so that the rear end of the composite steel pipe body 13 abuts against the front end of the L-shaped positioning frame 14. Then, the spring 26 is pressed down by the lever 25, causing the locking rod 23 to descend and extend out of the locking hole 24. At this time, the adjusting screw 20 can be rotated by the rotating wheel 21. Since the extension rod 22 is provided with a thread corresponding to the adjusting screw 20, the adjustment screw 20 can be rotated. The extension rod 22 drives the clamping seat 16 to slide downwards and clamp the composite steel pipe body 13. Then, the lever 25 is released. At this time, the spring 26 drives the lever 25 and the locking rod 23 to rise, so that the locking rod 23 extends into the corresponding locking hole 24 to fix and limit the rotating wheel 21. Then, the grinding switch is turned on. At this time, the motor 8 works and drives the threaded rod 4 to rotate forward, so that the moving table 5 slides to the right in the base frame 2. When the first fixed seat 6 slides between the two grinding machines 12, the second fixed seat 7 extends out of the frame 1. At this time, the two output ends of the bidirectional cylinder 9 drive the two slide plates 10, the hanger 11 and the two grinding machines 12 to move towards the ground. As they slide closer to each other, two grinding machines 12 operate simultaneously, grinding the front and rear ends of the composite steel pipe body 13 at the same time using the grinding wheels on the grinding machines 12. During the grinding process, the operator can pre-install other composite steel pipe bodies 13 into the second fixed seat 7, or remove the ground composite steel pipe body 13 from the second fixed seat 7. After the composite steel pipe body 13 in the first fixed seat 6 is ground, the motor 8 drives the threaded rod 4 to reverse, causing the moving table 5 to slide to the left, allowing the second fixed seat 7 to enter the frame 1. At the same time, the first fixed seat 6 extends out of the frame 1, allowing the nozzle to move left and right on the moving table 5. During the process, the waste attached to the threaded rod 4 is blown away. The circuit connection methods, mechanical structures, and connection relationships not mentioned in this specification are all conventional technical means in this field, so they will not be described in detail. This end grinding device for ceramic-lined composite steel pipes is easy to use. The above components can grind the front and rear ends of the composite steel pipe body 13 at one time, reducing the number of operation steps in the grinding process and greatly reducing the workload of the workers. At the same time, the waiting time during the grinding process can be used to disassemble and assemble other composite steel pipe bodies 13, shortening the overall time in the batch processing process, thereby further improving the processing efficiency.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for grinding the ends of ceramic-lined composite steel pipes, characterized in that, The system includes a base frame (2), on which a frame (1) is fixedly mounted. A threaded rod (4) is rotatably connected inside the base frame (2). A movable platform (5) is threaded onto the threaded rod (4). A first fixed seat (6) and a second fixed seat (7) are fixedly mounted on the movable platform (5) from left to right. Both the first fixed seat (6) and the second fixed seat (7) are provided with clamping grooves (15). A composite steel pipe body (13) is inserted into each of the two clamping grooves (15). A clamping seat (16) is provided above the composite steel pipe body (13) in each of the two clamping grooves (15). A storage seat (19) is fixedly mounted on the top of both the first fixed seat (6) and the second fixed seat (7). Each of the two storage seats (19) is rotatably connected to an adjusting screw (20). The outer sides of each of the two adjusting screws (20) are threaded with an extension rod (22). The bottom ends of the two extension rods (22) extend into the clamping groove (15) and are fixedly installed on the clamping seat (16). The top ends of the two adjusting screws (20) extend out of the storage seat (19) and are fixedly installed with a rotating wheel (21). A two-way cylinder (9) is fixedly installed at the top of the frame (1). A sliding plate (10) is fixedly installed on each of the two output ends of the two-way cylinder (9). A hanger (11) is fixedly installed at the bottom of each of the two sliding plates (10). A grinder (12) is fixedly installed in each of the two hangers (11).
2. The end grinding device for ceramic-lined composite steel pipes according to claim 1, characterized in that, Mounting bases (27) are fixedly installed on the side away from each other of the first fixed base (6) and the second fixed base (7). A lever (25) is slidably connected in both mounting bases (27). A spring (26) is fixedly installed at the bottom of both levers (25). The bottom of both springs (26) is fixedly installed in the bottom of the mounting base (27). A locking rod (23) is fixedly installed at the top of both levers (25). A locking hole (24) is provided on both rotating wheels (21). The top of the two locking rods (23) extends into the corresponding locking hole (24).
3. The end grinding device for ceramic-lined composite steel pipes according to claim 2, characterized in that, The locking holes (24) are provided in multiple ways, and the multiple locking holes (24) are arranged in a circle on the rotating wheel (21).
4. The end grinding device for ceramic-lined composite steel pipes according to claim 1, characterized in that, Each clamp (16) has a slider (18) fixedly installed on both sides. Each clamping groove (15) has a groove (17) corresponding to the two sliders (18). The sliders (18) are slidably connected in the grooves (17).
5. The end grinding device for ceramic-lined composite steel pipes according to claim 1, characterized in that, A motor (8) is fixedly installed on the left side of the base frame (2), and the output end of the motor (8) is fixedly installed on the threaded rod (4).
6. The end grinding device for ceramic-lined composite steel pipes according to claim 1, characterized in that, Two L-shaped positioning frames (14) are fixedly installed at the rear end of the base frame (2).
7. The end grinding device for ceramic-lined composite steel pipes according to claim 1, characterized in that, A PLC controller (3) is fixedly installed on the right side of the base frame (2).
Citation Information
Patent Citations
Stainless steel pipe port polishing device
CN221560716U