Heat treatment anti-bending device

By using a three-point contact anti-bending device and ceramic roller design, the problem of workpiece deformation caused by bracket support is solved, and the stability and straightness requirements of the workpiece during heat treatment are achieved.

CN224148093UActive Publication Date: 2026-04-21SHANGHAI XIONGLIAN PRECISE MASCH FITTINGS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI XIONGLIAN PRECISE MASCH FITTINGS CO LTD
Filing Date
2025-05-26
Publication Date
2026-04-21

AI Technical Summary

Technical Problem

In the existing heat treatment process, the deformation of the workpiece cannot be controlled within the range required by the drawing due to the two-point support of the bracket, and the stability of the product deformation cannot be achieved.

Method used

A three-point contact anti-bending device is adopted, which achieves three-point contact of the workpiece through the adjustment component and the transmission component. Combined with the use of ceramic rollers, it avoids workpiece clamping eccentricity, and adjusts the height and position through gear and belt transmission.

Benefits of technology

It effectively reduces workpiece bending deformation during heat treatment, improves the straightness requirements of heat treatment, and achieves process stability of workpieces during heat treatment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224148093U_ABST
    Figure CN224148093U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of anti-bending devices, and particularly relates to a heat treatment anti-bending device which comprises an insulating bottom plate, two adjusting assemblies are arranged on the top of the insulating bottom plate, a fixing frame is arranged on the top of one adjusting assembly, and a fixing disc is arranged on the top of the other adjusting assembly. Three hot bending prevention assemblies are arranged in the fixing disc. During use, a workpiece body is placed to penetrate through the fixing frame and the fixing disc, then the adjusting bolts are rotated, and the positions of the saddle blocks and the positions of the rolling wheels can be adjusted through threaded fit between the adjusting bolts and the fixing disc, so that the rolling wheels are attached to the workpiece body, the workpiece rotates around the centers of the three rolling wheels, and three-point contact is achieved; and in the heat treatment process, the workpiece body always moves along the axis of the roller, so that the heat treatment bending deformation is reduced, and the straightness requirement of the heat treatment procedure is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of anti-bending devices, specifically a heat treatment anti-bending device. Background Technology

[0002] Heat treatment is a metal heat treatment process that involves heating, holding, and cooling materials in a solid state to obtain the desired microstructure and properties.

[0003] In existing product heat treatment processes, brackets are typically used to support the workpiece to control product deformation. However, due to the two-point support of the bracket, the workpiece will still deform during the heat treatment process, and the amount of deformation cannot be controlled within the range required by the drawings, thus failing to achieve product deformation stability. Therefore, a heat treatment anti-bending device is proposed to address the above problems. Utility Model Content

[0004] To overcome the shortcomings of existing technologies and solve the problem that in the current product heat treatment process, the workpiece is usually supported by a bracket to control product deformation, but due to the two-point support of the bracket, the workpiece will still deform during the heat treatment process, and the amount of deformation cannot be controlled within the range required by the drawing, and the stability of the product deformation cannot be achieved, this utility model proposes a heat treatment anti-bending device.

[0005] The technical solution adopted by this utility model to solve its technical problem is as follows: The heat treatment anti-bending device of this utility model includes an insulating base plate. Two adjusting components are provided on the top of the insulating base plate. One adjusting component has a fixing frame on its top, and the other adjusting component has a fixing plate on its top. Three heat-resistant bending components are provided inside the fixing plate. The workpiece body is provided inside the fixing plate. An induction coil is provided inside the fixing frame. A transmission component is provided on the top of the insulating base plate. The transmission component is connected to the adjusting components.

[0006] Preferably, the adjusting assembly includes a fixed cylinder, a lead screw, and a rotating wheel. The fixed cylinder is fixedly connected to the top of the insulating base plate, the lead screw is slidably connected inside the fixed cylinder, the rotating wheel is rotatably connected to the top of the fixed cylinder, and the rotating wheel is threadedly connected to the outside of the lead screw.

[0007] Preferably, the heat-resistant bending assembly includes an adjusting bolt, a saddle block, a roller, and an anti-rotation pin. The adjusting bolt is threadedly connected to the inside of the fixed plate, the saddle block is slidably connected to the inside of the fixed plate, the roller is rotatably connected to the inside of the saddle block, and the anti-rotation pin is inserted into the inside of the saddle block.

[0008] Preferably, the transmission assembly includes a rotating shaft, a gear, and a toothed belt. The rotating shaft is fixedly connected to the top of the insulating base plate, the gear is rotatably connected to the top of the rotating shaft, and the toothed belt is connected to the outside of the two rotating wheels. The teeth of the toothed belt mesh with the teeth of the gear.

[0009] Preferably, the fixed cylinder has a groove inside, and a sliding plate is fixedly connected to the outside of the lead screw, with the sliding plate slidably connected inside the groove.

[0010] Preferably, the roller is made of ceramic.

[0011] The advantages of this utility model are:

[0012] 1. In use, place the workpiece body through the fixed frame and fixed plate, and then rotate the adjusting bolt to adjust the position of the saddle block by adjusting the threaded engagement between the adjusting bolt and the fixed plate. At the same time, adjust the position of the rollers so that the rollers fit against the workpiece body, and the workpiece rotates around the center of the three rollers to achieve three-point contact. This avoids the workpiece body being clamped off-center. During the heat treatment process, it always moves along the roller axis, thereby reducing the bending deformation during heat treatment and improving the straightness requirements of the heat treatment process.

[0013] 2. The rotating wheel is directly threaded onto the lead screw, and since the lead screw cannot rotate, it will move in a numerical direction to adjust the position of the fixed plate and the fixed frame. The rotating gear, through the meshing between the gear and the toothed belt, and the transmission of the toothed belt, allows both lead screws to rotate, facilitating simultaneous height adjustment. This achieves the function of convenient height adjustment. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a side view of the overall structure of this utility model;

[0017] Figure 3 This is a cross-sectional view of the adjustment component of this utility model.

[0018] In the diagram: 1. Insulating base plate; 2. Adjusting assembly; 201. Fixed cylinder; 202. Lead screw; 203. Rotary wheel; 3. Fixed frame; 4. Fixed plate; 5. Heat-resistant bending assembly; 501. Adjusting bolt; 502. Saddle block; 503. Roller; 504. Anti-rotation pin; 6. Workpiece body; 7. Transmission assembly; 701. Rotating shaft; 702. Gear; 703. Toothed belt; 8. Induction coil; 9. Slide groove; 10. Slide plate. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0020] Please see Figures 1-3 As shown, a heat treatment anti-bending device includes an insulating base plate 1. Two adjusting components 2 are provided on the top of the insulating base plate 1. One adjusting component 2 is provided with a fixing frame 3 on its top, and the other adjusting component 2 is provided with a fixing plate 4 on its top. Three heat-resistant bending components 5 are provided inside the fixing plate 4. The workpiece body 6 is provided inside the fixing plate 4. An induction coil 8 is provided inside the fixing frame 3. A transmission component 7 is provided on the top of the insulating base plate 1. The transmission component 7 is connected to the adjusting component 2.

[0021] During operation, the workpiece body 6 is placed through the fixed frame 3 and the fixed plate 4. The heat-resistant bending component 5 achieves three-point contact, preventing the workpiece body 6 from being misaligned during clamping. The height of the fixed plate 4 and the fixed frame 3 can be adjusted by adjusting the component 2 and the transmission component 7.

[0022] Furthermore, the adjusting assembly 2 includes a fixed cylinder 201, a lead screw 202, and a rotating wheel 203. The fixed cylinder 201 is fixedly connected to the top of the insulating base plate 1, the lead screw 202 is slidably connected to the inside of the fixed cylinder 201, and the rotating wheel 203 is rotatably connected to the top of the fixed cylinder 201, and the rotating wheel 203 is threadedly connected to the outside of the lead screw 202.

[0023] During operation, the rotating wheel 203 is directly threaded with the lead screw 202, and the lead screw 202 cannot rotate. Then the lead screw 202 will move in a numerical direction, thereby adjusting the position of the fixed plate 4 and the fixed frame 3.

[0024] Furthermore, the heat-resistant bending assembly 5 includes an adjusting bolt 501, a saddle block 502, a roller 503, and an anti-rotation pin 504. The adjusting bolt 501 is threadedly connected to the inside of the fixed plate 4, the saddle block 502 is slidably connected to the inside of the fixed plate 4, the roller 503 is rotatably connected to the inside of the saddle block 502, and the anti-rotation pin 504 is inserted into the inside of the saddle block 502.

[0025] During operation, the workpiece body 6 is placed through the fixed frame 3 and the fixed plate 4. Then, the adjusting bolt 501 is rotated to adjust the position of the saddle block 502 by adjusting the threaded engagement between the adjusting bolt 501 and the fixed plate 4. At the same time, the position of the roller 503 is adjusted so that the roller 503 fits against the workpiece body 6, and the workpiece rotates around the center of the three rollers 503 to achieve three-point contact. This avoids the workpiece body 6 being misaligned during clamping and ensures that it always moves along the axis of the roller 503 during the heat treatment process, reducing bending deformation during heat treatment.

[0026] Furthermore, the transmission assembly 7 includes a rotating shaft 701, a gear 702, and a toothed belt 703. The rotating shaft 701 is fixedly connected to the top of the insulating base plate 1, the gear 702 is rotatably connected to the top of the rotating shaft 701, and the toothed belt 703 is drivenly connected to the outside of the two rotating wheels 203. The teeth of the toothed belt 703 mesh with the teeth of the gear 702.

[0027] During operation, rotating gear 702 causes the two lead screws 202 to rotate through the meshing between gear 702 and toothed belt 703, and through the transmission of toothed belt 703, making it convenient to adjust the height at the same time.

[0028] Furthermore, a groove 9 is provided inside the fixed cylinder 201, and a slide plate 10 is fixedly connected to the outside of the lead screw 202. The slide plate 10 is slidably connected inside the groove 9.

[0029] During operation, the lead screw 202 can slide smoothly without rotating by sliding the slide plate 10 connected inside the slide groove 9.

[0030] Furthermore, the roller 503 is made of ceramic;

[0031] When in operation, ceramics have many advantages such as excellent insulation, corrosion resistance, high temperature resistance, high hardness, low density, and radiation resistance.

[0032] Working principle: In use, the workpiece body 6 is placed through the fixed frame 3 and the fixed plate 4. Then, the adjusting bolt 501 is rotated to adjust the position of the saddle block 502 through the threaded engagement between the adjusting bolt 501 and the fixed plate 4. At the same time, the position of the roller 503 is adjusted, so that the roller 503 fits against the workpiece body 6, and the workpiece rotates around the center of the three rollers 503 to achieve three-point contact, avoiding the workpiece body 6 from being misaligned during clamping. During the heat treatment process, it always moves along the axis of the roller 503. The rotating wheel 203 is directly threaded with the lead screw 202, and the lead screw 202 cannot rotate. Then the lead screw 202 will move in the numerical direction, thereby adjusting the position of the fixed plate 4 and the fixed frame 3. The rotating gear 702, through the meshing between the gear 702 and the toothed belt 703, and through the transmission of the toothed belt 703, allows the two lead screws 202 to rotate, which facilitates the simultaneous adjustment of the height.

[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A heat treatment anti-bending device comprising an insulating base plate (1), characterized in that: The top of the insulating base plate (1) is provided with two adjustment components (2). One adjustment component (2) is provided with a fixing frame (3) on its top, and the other adjustment component (2) is provided with a fixing plate (4) on its top. The fixing plate (4) is provided with three heat-resistant bending components (5). The fixing plate (4) is provided with a workpiece body (6) inside its interior. The fixing frame (3) is provided with an induction coil (8) inside its interior. The top of the insulating base plate (1) is provided with a transmission component (7), which is connected to the adjustment component (2).

2. The heat treating anti-bow apparatus of claim 1, wherein: The adjustment assembly (2) includes a fixed cylinder (201), a lead screw (202), and a rotating wheel (203). The fixed cylinder (201) is fixedly connected to the top of the insulating base plate (1). The lead screw (202) is slidably connected inside the fixed cylinder (201). The rotating wheel (203) is rotatably connected to the top of the fixed cylinder (201) and threadedly connected to the outside of the lead screw (202).

3. The heat treating anti-bow apparatus of claim 1, wherein: The heat-resistant bending assembly (5) includes an adjusting bolt (501), a saddle block (502), a roller (503), and an anti-rotation pin (504). The adjusting bolt (501) is threadedly connected to the inside of the fixed plate (4). The saddle block (502) is slidably connected to the inside of the fixed plate (4). The roller (503) is rotatably connected to the inside of the saddle block (502). The anti-rotation pin (504) is inserted into the inside of the saddle block (502).

4. The heat treating anti-bow apparatus of claim 2, wherein: The transmission assembly (7) includes a rotating shaft (701), a gear (702), and a toothed belt (703). The rotating shaft (701) is fixedly connected to the top of the insulating base plate (1). The gear (702) is rotatably connected to the top of the rotating shaft (701). The toothed belt (703) is driven to the outside of two rotating wheels (203). The teeth of the toothed belt (703) mesh with the teeth of the gear (702).

5. The heat treating anti-bow apparatus of claim 2, wherein: The fixed cylinder (201) has a groove (9) inside, and the lead screw (202) is fixedly connected to a sliding plate (10) on the outside. The sliding plate (10) is slidably connected inside the groove (9).

6. The heat treating anti-bow apparatus of claim 3, wherein: The roller (503) is made of ceramic.