Dust removal device for bench worker hammer production
By using a combination of a separator and an electromagnet in the production of fitter's hammers, the problem of cumbersome screening after dust is directly sucked into the collection bag in traditional dust removal equipment is solved, achieving efficient dust classification and simplified treatment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANDONG XINLIANG TOOLS CO LTD
- Filing Date
- 2025-05-16
- Publication Date
- 2026-05-12
AI Technical Summary
Traditional dust removal equipment directly sucks dust into the collection bag during dust removal, which makes subsequent screening troublesome and affects the efficiency of dust harmless treatment and recycling.
A dust removal device for the production of fitter's hammers was designed. It adopts a combination of a separator and an electromagnet plate. By utilizing the triangular cross-section and vertical through-slot structure of the separator, combined with the magnetic force of the electromagnet plate, iron dust and wood dust are separated and collected separately by a vacuum cleaner.
It achieves efficient classification and screening of dust, avoids dust mixing, simplifies the subsequent screening process, and improves the efficiency of dust harmless treatment and recycling.
Smart Images

Figure CN224222288U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of fitter's hammer production technology, specifically a dust removal device for fitter's hammer production. Background Technology
[0002] A fitter's hammer consists of an iron hammerhead and a wooden handle. During processing, the hammerhead and handle need to be cut and polished to fit the shape. A large amount of dust generated during processing needs to be cleaned up in time to avoid dust pollution in the production environment. Appropriate dust removal equipment is required for dust removal.
[0003] However, traditional dust removal equipment mostly sucks the dust directly into the collection bag when cleaning dust. When the dust needs to be harmlessly treated and recycled in the future, it is more troublesome to screen the dust. Utility Model Content
[0004] The purpose of this utility model is to provide a dust removal device for the production of fitter's hammers, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a dust removal device for manufacturing fitter's hammers, comprising a separation chamber, and further comprising,
[0006] The separation seat is hollow inside and has a triangular cross-section. Vertical grooves are provided on both sides of the separation seat for dust to slide to both sides. An iron sheet is fixedly connected to the upper side of the inner wall of the vertical groove of the separation seat. The separation seat slides through and connects to one side of the separation chamber. One side of the separation seat is attached to the inner wall of the separation chamber.
[0007] An electromagnet sheet is provided, with its outer side fixedly connected to the inner wall of a separation seat for adsorbing iron dust for sieving. A fixing tube is fixedly connected to the inner side of the electromagnet sheet, and a hollow rod is fixedly connected to the side of the fixing tube away from the electromagnet sheet. A power supply line is embedded inside the hollow rod and the fixing tube and electrically connected to the electromagnet sheet. A power supply module is fixedly connected to the end of the power supply line away from the electromagnet sheet. A support rod is fixedly connected to the bottom of the hollow rod, and the bottom of the support rod is fixedly connected to the inner wall of the separation seat.
[0008] A vacuum cleaner is installed on one side of the separation chamber to provide suction to remove dust, and a vacuum head is installed on the other side of the separation chamber to suck up dust.
[0009] Preferably, a base plate is fixedly connected to the bottom of the vacuum cleaner and the power supply module, a connecting pipe is fixedly connected to the top of the vacuum cleaner, the top of the connecting pipe passes through and is fixedly connected to the bottom of the separation chamber, a support base is fixedly connected to the bottom of the separation chamber, and the bottom of the support base is fixedly connected to the top of the base plate.
[0010] Preferably, a top chamber is fixedly connected to the top of the separation chamber, a discharge pipe is fixedly connected through the top chamber on the side away from the separation chamber, a connecting chamber is fixedly connected to one side of the discharge pipe, a hose is fixedly connected to the connecting chamber on the side away from the discharge pipe, the top of the vacuum head is fixedly connected to the end of the hose away from the connecting chamber, and a hollow handle is fixedly sleeved on the surface of the hose.
[0011] Preferably, a collection chamber is fixedly connected to the top of the separation chamber, a horizontal plate is fixedly connected to the upper inner wall of the collection chamber, and the bottom of the separation seat is slidably connected to the top of the horizontal plate.
[0012] Preferably, a discharge pipe 2 is fixedly connected to the lower surface of the collection bin, and a threaded cap is threaded onto the surface of the discharge pipe 2.
[0013] Preferably, a storage compartment is fixedly connected to the top of the base plate on the side away from the vacuum cleaner.
[0014] Preferably, the bottom four corners of the base plate are rotatably connected to self-locking rollers via bearings.
[0015] Preferably, the surface of the hollow rod is fixedly fitted with an anti-slip sleeve.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] This invention utilizes a separation seat and an electromagnet plate. The triangular cross-section of the separation seat prevents dust from being dispersed to both sides and falls onto the iron plate and electromagnet plate. A power supply module and power line energize the electromagnet plate, generating magnetic force that attracts ferrous dust particles to its surface. Because the vertical groove of the separation seat is angled and the iron plate protrudes further from the electromagnet plate, all dust particles fall into the vertical groove and slide downwards along it. Once the electromagnet plate attracts the ferrous dust, it is not knocked off by subsequent dust particles, thus separating and separating wood dust and ferrous dust. This solves the problem of traditional dust removal equipment, which often directly sucks dust into a collection bag, requiring cumbersome sieving for subsequent harmless treatment and recycling.
[0018] This invention, by setting a separation seat and a vertical through groove, allows the separation seat to also act as a seal when dust is sucked in, so that the separation chamber can be in a negative pressure state. When the separation seat is pulled out, the dust is concentrated in the vertical through groove, so the dust will not be scraped off by the inner wall of the separation chamber, thus avoiding the two types of dust from mixing together. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the separation seat of this utility model;
[0021] Figure 3 This is a disassembled schematic diagram of the separation seat structure of this utility model;
[0022] Figure 4 This is a disassembled schematic diagram of the separation chamber structure of this utility model;
[0023] Figure 5 This is a cross-sectional schematic diagram of the separation chamber structure of this utility model.
[0024] In the diagram: 1. Separation chamber; 2. Separation seat; 3. Iron sheet; 4. Electromagnetic sheet; 5. Fixing tube; 6. Hollow rod; 7. Support rod; 8. Power supply module; 9. Connecting pipe; 10. Vacuum cleaner; 11. Top chamber; 12. Discharge pipe one; 13. Connecting chamber; 14. Flexible hose; 15. Hollow handle; 16. Vacuum head; 17. Support seat; 18. Base plate; 19. Collection chamber; 20. Horizontal plate; 21. Discharge pipe two; 22. Threaded cap; 23. Shelf chamber; 24. Self-locking roller; 25. Anti-slip sleeve. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figures 1-5 This utility model provides a technical solution: a dust removal device for the production of fitter's hammers, including a separation chamber 1, and further comprising,
[0027] The separation seat 2 is hollow inside and has a triangular cross-section. Vertical grooves are provided on both sides of the separation seat 2 for dust to slide to both sides. An iron plate 3 is fixedly connected to the upper side of the inner wall of the vertical groove of the separation seat 2. The separation seat 2 slides through and connects to one side of the separation chamber 1. One side of the separation seat 2 is attached to the inner wall of the separation chamber 1. The separation seat 2 serves to separate dust and seal.
[0028] Electromagnetic sheet 4, the outer side of which is fixedly connected to the inner wall of separation seat 2, is used to adsorb iron dust for screening. A fixing tube 5 is fixedly connected to the inner side of the electromagnetic sheet 4. A hollow rod 6 is fixedly connected to the side of the fixing tube 5 away from the electromagnetic sheet 4. A power supply line is embedded inside the hollow rod 6 and the fixing tube 5 and electrically connected to the electromagnetic sheet 4. A power supply module 8 is fixedly connected to the end of the power supply line away from the electromagnetic sheet 4. A support rod 7 is fixedly connected to the bottom of the hollow rod 6. The bottom of the support rod 7 is fixedly connected to the inner wall of separation seat 2.
[0029] A vacuum cleaner 10 is provided on one side of the separation chamber 1 to provide suction to remove dust, and a vacuum head 16 is provided on the other side of the separation chamber 1 to suck up dust.
[0030] The bottom of the vacuum cleaner 10 and the power supply module 8 are fixedly connected to the base plate 18, and the top of the vacuum cleaner 10 is fixedly connected to the connecting pipe 9. The top of the connecting pipe 9 passes through and is fixedly connected to the bottom of the separation chamber 1. The bottom of the separation chamber 1 is fixedly connected to the support base 17, and the bottom of the support base 17 is fixedly connected to the top of the base plate 18. Dust is sucked into the vacuum cleaner 10 and collected through the connecting pipe 9.
[0031] A top chamber 11 is fixedly connected to the top of the separation chamber 1. A discharge pipe 12 is fixedly connected through the top chamber 11 on the side away from the separation chamber 1. A connecting chamber 13 is fixedly connected to one side of the discharge pipe 12. A flexible hose 14 is fixedly connected to the side of the connecting chamber 13 away from the discharge pipe 12. The end of the flexible hose 14 away from the connecting chamber 13 is fixedly connected to the top of the vacuum head 16. A hollow handle 15 is fixedly sleeved on the surface of the flexible hose 14. The vacuum head 16 is aimed at the area to be cleaned and sucks away the dust.
[0032] The top of the separation chamber 1 is fixedly connected to the collection chamber 19, and the upper side of the inner wall of the collection chamber 19 is fixedly connected to the horizontal plate 20. The bottom of the separation seat 2 is slidably connected to the top of the horizontal plate 20. The collection chamber 19 is used to collect iron dust.
[0033] A discharge pipe 21 is fixedly connected to the lower side of the surface of the collection bin 19. A threaded cap 22 is threaded onto the surface of the discharge pipe 21. Iron dust can be discharged from the discharge pipe 21 by unscrewing the threaded cap 22.
[0034] A storage compartment 23 is fixedly connected to the top of the base plate 18 on the side away from the vacuum cleaner 10 for placing the vacuum cleaner head 16;
[0035] The four corners of the bottom of the base plate 18 are rotatably connected to self-locking rollers 24 via bearings. The self-locking rollers 24 have a self-locking function, which facilitates movement and fixing of the position.
[0036] The surface of the hollow rod 6 is fixedly fitted with an anti-slip sleeve 25, which makes it easy to grip and prevents slipping.
[0037] Working principle: Hold the hollow handle 15 and aim the suction head 16 at the area where dust needs to be cleaned. Turn on the vacuum cleaner 10 to suck out the air from the separation chamber 1, creating a negative pressure inside the separation chamber 1. This allows the dust generated during the production of the fitter's hammer to be sucked into the separation chamber 1 through the suction head 16 and the hose 14. The dust then enters the connecting chamber 13 and the discharge pipe 12 through the hose 14, and is then sprayed diagonally downwards from the discharge pipe 12 to the top of the separation seat 2. Because the cross-section of the separation seat 2 is triangular, the dust is blocked and dispersed to both sides, falling onto the iron plate 3 and the electromagnet plate 4. Through the power supply module 8 and The power supply line energizes the electromagnet plate 4, generating magnetic force that attracts iron dust from the dust to its surface. Because the vertical groove of the separating seat 2 is angled and the iron plate 3 protrudes more than the electromagnet plate 4, it ensures that all dust can fall into the vertical groove and slide down along it. After the electromagnet plate 4 attracts the iron dust, it will not be knocked off by subsequent dust, thus separating and screening the wood dust and iron dust. The wood dust continues to fall and is guided to both sides by the separating seat 2, falling through the gap between the separating seat 2 and the inner wall of the separating chamber 1 and being sucked out by the vacuum cleaner 10.
[0038] Hold the anti-slip sleeve 25 and slowly pull the separator 2 out of the separator chamber 1, so that the separator 2 slides along the top of the horizontal plate 20 and the two sides of the separator 2 are above the collection chamber 19. Then turn off the power supply module 8 to de-energize the electromagnet plate 4, so that the iron dust adsorbed on the electromagnet plate 4 falls into the collection chamber 19 and is collected. Then unscrew the threaded cap 22 and discharge the iron dust from the discharge pipe 21 for reuse. The wood dust is collected in the vacuum cleaner 10. Remove the dust collection box of the vacuum cleaner 10 and pour out the wood dust for recycling.
[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A dust removal device for manufacturing fitter's hammers, comprising a separation chamber (1), characterized in that: It also includes, The separation seat (2) is hollow inside and has a triangular cross-section. Vertical grooves are provided on both sides of the separation seat (2) for dust to slide to both sides. An iron sheet (3) is fixedly connected to the upper side of the inner wall of the vertical groove of the separation seat (2). The separation seat (2) slides through and connects to one side of the separation chamber (1). One side of the separation seat (2) is attached to the inner wall of the separation chamber (1). An electromagnet sheet (4) is fixedly connected to the inner wall of the separation seat (2) on its outer side for adsorbing iron dust for screening. A fixing tube (5) is fixedly connected to the inner side of the electromagnet sheet (4). A hollow rod (6) is fixedly connected to the side of the fixing tube (5) away from the electromagnet sheet (4). A power supply line is embedded inside the hollow rod (6) and the fixing tube (5) and electrically connected to the electromagnet sheet (4). A power supply module (8) is fixedly connected to the end of the power supply line away from the electromagnet sheet (4). A support rod (7) is fixedly connected to the bottom of the hollow rod (6). The bottom of the support rod (7) is fixedly connected to the inner wall of the separation seat (2). A vacuum cleaner (10) is provided on one side of the separation chamber (1) to provide suction to remove dust, and a vacuum head (16) is provided on the other side of the separation chamber (1) to suck up dust.
2. The dust removal device for manufacturing a fitter's hammer according to claim 1, characterized in that: The bottom of the vacuum cleaner (10) and the power supply module (8) are fixedly connected to a base plate (18), the top of the vacuum cleaner (10) is fixedly connected to a connecting pipe (9), the top of the connecting pipe (9) passes through and is fixedly connected to the bottom of the separation chamber (1), the bottom of the separation chamber (1) is fixedly connected to a support base (17), and the bottom of the support base (17) is fixedly connected to the top of the base plate (18).
3. The dust removal device for manufacturing a fitter's hammer according to claim 1, characterized in that: The top of the separation chamber (1) is fixedly connected to a top chamber (11). A discharge pipe (12) is fixedly connected through the top chamber (11) on the side away from the separation chamber (1). A connecting chamber (13) is fixedly connected to one side of the discharge pipe (12). A hose (14) is fixedly connected to the side of the connecting chamber (13) away from the discharge pipe (12). The end of the hose (14) away from the connecting chamber (13) is fixedly connected to the top of the vacuum head (16). A hollow handle (15) is fixedly sleeved on the surface of the hose (14).
4. The dust removal device for manufacturing a fitter's hammer according to claim 1, characterized in that: The top of the separation chamber (1) is fixedly connected to the collection chamber (19), and the upper side of the inner wall of the collection chamber (19) is fixedly connected to the horizontal plate (20). The bottom of the separation seat (2) is slidably connected to the top of the horizontal plate (20).
5. A dust removal device for manufacturing a fitter's hammer according to claim 4, characterized in that: The lower surface of the collection chamber (19) is fixedly connected to the discharge pipe two (21), and the surface of the discharge pipe two (21) is threaded with a threaded cap (22).
6. A dust removal device for manufacturing a fitter's hammer according to claim 2, characterized in that: A storage compartment (23) is fixedly connected to the top of the base plate (18) on the side away from the vacuum cleaner (10).
7. A dust removal device for manufacturing a fitter's hammer according to claim 2, characterized in that: The bottom four corners of the base plate (18) are all rotatably connected to self-locking rollers (24) via bearings.
8. A dust removal device for manufacturing a fitter's hammer according to claim 1, characterized in that: The surface of the hollow rod (6) is fixedly fitted with an anti-slip sleeve (25).