Wheat and glucose ferment powder fermentation culture device

Abstract

The utility model discloses a wheat and glucose ferment powder fermentation culture device, which relates to the technical field of fermentation equipment, and comprises a fermentation tank, the top of the fermentation tank is provided with a top cover, one side of the fermentation tank is fixedly connected with an extension platform, and the bottom of the fermentation tank and the bottom of the extension platform are respectively provided with a plurality of support legs; the uniform stirring mechanism comprises a plurality of telescopic guide rods, a lifting seat, a plurality of strong springs, a first gear motor, a stirring shaft, a mounting seat, a second gear motor, a rotating shaft and an eccentric disc, and the plurality of telescopic guide rods are fixedly mounted at the top of the top cover. According to the utility model, a vertical back-and-forth moving type rotary stirring system can be generated, materials at different height positions in the fermentation tank can be well mixed and stirred, the mixing and stirring uniformity of the materials at different height positions in the fermentation tank is greatly improved, the quality of finished products is effectively improved, and the practicability is higher.

Description

Technical Field

[0001] This utility model relates to the field of fermentation equipment technology, and in particular to a fermentation and cultivation device for wheat and glucose yeast. Background Technology

[0002] Wheat baking powder is a powdered substance made primarily from wheat through fermentation and grinding. It is typically rich in various enzymes and probiotics, which promote microbial growth and increase enzyme activity during food fermentation, thereby improving the texture, taste, and nutritional value of the food. Glucose baking powder, on the other hand, is a powdered substance made primarily from glucose, combined with whey powder, yeast extract, and other auxiliary ingredients, through microbial fermentation technology. It usually contains various probiotics and enzymes, which can promote food fermentation, improve food quality, and extend shelf life.

[0003] In the fermentation and cultivation of both wheat and glucose baking powders, fermentation cultivation devices are required. These devices agitate the baking powders, preventing even distribution of microorganisms and causing fermentation reactions to be excessively vigorous in some areas while insufficiently fermented in others. For example, in wheat fermentation, lack of agitation may lead to localized over-expansion of the dough while other parts remain under-fermented, affecting the quality of the final product. Similarly, in glucose fermentation, lack of agitation may prevent nutrients from fully contacting the microorganisms, resulting in decreased fermentation efficiency and reduced product yield. Therefore, the agitation effect of the fermentation cultivation device is crucial.

[0004] Currently, most existing fermentation and cultivation devices have fixed stirring mechanisms that cannot move vertically. During the stirring process, the stirring blades can only rotate axially, and a certain distance must be set between the upper and lower stirring blades; otherwise, the resistance will increase, leading to excessive load on the geared motor and shortening its service life. Consequently, the uniformity of material mixing at different heights within the fermenter is generally poor, resulting in generally poor quality of the final product. Therefore, there is an urgent need for a fermentation and cultivation device for wheat and glucose fermentation powder to solve the above-mentioned technical problems. Utility Model Content

[0005] This utility model discloses a fermentation and cultivation device for wheat and glucose yeast. It features a uniform stirring mechanism, allowing materials to be added to the fermentation tank during the production of wheat or glucose yeast. After the top cover is closed and locked, a first and a second reduction motor are activated. The first reduction motor drives the stirring shaft and blades to rotate, mixing the materials inside the fermentation tank. The second reduction motor, in conjunction with the rotating shaft, drives an eccentric disc to rotate eccentrically. This eccentric rotation, combined with a telescopic guide rod and a strong spring, causes a lifting seat to reciprocate up and down. The principle is that the eccentric disc lifts the lifting seat, and the strong spring returns, causing the lifting seat to move down and reset, thus creating the reciprocating motion of the lifting seat. This, in turn, drives the first reduction motor, stirring shaft, and blades to reciprocate up and down, significantly improving the uniformity of mixing materials at different heights inside the fermentation tank, thereby effectively improving the quality of the finished product. In summary, this solves the problems in the background technology.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0007] This utility model discloses a fermentation and cultivation device for wheat and glucose baking powder, including a fermentation tank. The top of the fermentation tank is provided with a top cover, and an extension platform is fixedly connected to one side of the fermentation tank. Both the bottom of the fermentation tank and the bottom of the extension platform are provided with multiple support legs.

[0008] A uniform stirring mechanism includes telescopic guide rods, a lifting seat, strong springs, a first reduction motor, a stirring shaft, a mounting base, a second reduction motor, a rotating shaft, and an eccentric disc. Multiple telescopic guide rods and strong springs are provided. Multiple telescopic guide rods are fixedly installed on the top of the top cover. The bottom of the lifting seat is connected to the telescopic ends of multiple telescopic guide rods. The two ends of multiple strong springs are respectively fixedly connected to the lifting seat and the top cover. The first reduction motor is fixedly installed on the top of the lifting seat. The top end of the stirring shaft is connected to the output end of the first reduction motor. The bottom end of the stirring shaft extends movably through the top cover into the interior of the fermentation tank, and the point where the stirring shaft penetrates the top cover is sealed. Multiple stirring blades are fixedly connected to the outside of the stirring shaft. The mounting base is fixedly installed on the top of the extension platform. The second reduction motor is fixedly installed on one side of the mounting base. One end of the rotating shaft is connected to the output end of the second reduction motor. The eccentric disc is fixedly fitted onto the outside of the rotating shaft, and the top of the eccentric disc contacts the bottom of the lifting seat.

[0009] A quick-assembly / disassembly mechanism is located on the front and rear sides of the fermenter and the top cover.

[0010] Furthermore, handles are fixedly connected to both the front and rear sides of the fermentation tank, and the high-strength springs are made of silicon manganese spring steel.

[0011] Furthermore, a bearing housing is fixedly connected to the top of the extension platform, and the bearing housing is rotatably connected to the end of the rotating shaft away from the second geared motor.

[0012] Furthermore, an installation groove is provided on the outer circumference of the eccentric disk, and multiple rollers are rotatably installed in the installation groove. The rollers located at the top abut against the bottom of the lifting seat.

[0013] Furthermore, the stirring blade is wavy and has an inclined installation design.

[0014] Furthermore, the quick assembly / disassembly mechanism includes a docking seat, a docking plate, a connecting plate, a pull rod, an abutment plate, and a clamping spring. The quick assembly / disassembly mechanism has two sets. The two docking seats are respectively fixedly installed on the front and rear sides of the fermentation tank. The top of the docking seat has a docking groove. The docking plate is fixedly installed on the bottom of the top cover. The docking plate matches and engages with the docking groove. The docking plate has a limiting groove inside. The connecting plate is L-shaped and is fixedly installed on one side of the docking plate. One end of the pull rod movably passes through the connecting plate and the docking seat and matches and engages with the limiting groove. An abutment plate is fixedly sleeved on the outside of the pull rod. One side of the abutment plate abuts against the docking seat. The clamping spring is movably sleeved on the outside of the pull rod, and both ends of the clamping spring are fixedly connected to the abutment plate and the connecting plate, respectively.

[0015] Furthermore, the pull rod is a T-shaped rod, and the pull rod is a rectangular rod.

[0016] The present invention has the following advantages over the prior art:

[0017] 1. This technical solution, by setting up a uniform stirring mechanism, allows the materials to be added into the fermentation tank during the production and processing of wheat or glucose fermentation powder. After the top cover is closed and locked, the uniform stirring mechanism will operate, generating a reciprocating rotary stirring system that effectively mixes and stirs the materials at different heights inside the fermentation tank. This greatly improves the uniformity of mixing and stirring of materials at different heights inside the fermentation tank, thereby effectively improving the quality of the finished product and making it highly practical.

[0018] 2. This technical solution incorporates a quick-release mechanism, allowing the two levers of the quick-release machine to be pulled up simultaneously when the top cover needs to be removed. This separates the top cover from the limiting groove and docking seat. At this point, the two levers can be lifted, moving the top cover upwards, allowing it to be quickly and easily removed. The same principle applies during installation; simply repeat the above operations in reverse. This saves time and effort, effectively improving the efficiency of top cover installation and disassembly, and further enhancing the practicality of the device. Attached Figure Description

[0019] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the installation structure from another perspective of the present invention;

[0022] Figure 3 This is a schematic diagram of the exploded structure of the top cover of this utility model;

[0023] Figure 4 This is a schematic diagram of the exploded structure of the eccentric disk installation of this utility model;

[0024] Figure 5 This is a schematic diagram of the exploded structure of the tie rod installation of this utility model.

[0025] In the diagram: 1. Fermentation tank; 2. Top cover; 3. Extension platform; 4. Uniform stirring mechanism; 401. Telescopic guide rod; 402. Lifting seat; 403. Strong spring; 404. First geared motor; 405. Stirring shaft; 406. Mounting seat; 407. Second geared motor; 408. Rotating shaft; 409. Eccentric disc; 410. Stirring blade; 411. Mounting groove; 412. Roller; 5. Quick disassembly and assembly mechanism; 501. Connecting seat; 502. Connecting clamping plate; 503. Connecting plate; 504. Pull rod; 505. Abutment plate; 506. Pressing spring; 507. Connecting groove; 508. Limiting groove; 6. Handle; 7. Bearing seat. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0027] In the description of this utility model, it should be understood that the terms "surface", "side", "gap", "peripheral", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Specific Implementation Example 1:

[0029] Reference Figures 1-4 A fermentation and cultivation device for wheat and glucose baking powder includes a fermentation tank 1, a top cover 2 on the top of the fermentation tank 1, an extension platform 3 fixedly connected to one side of the fermentation tank 1, and multiple support legs on the bottom of the fermentation tank 1 and the bottom of the extension platform 3.

[0030] The uniform stirring mechanism 4 includes telescopic guide rods 401, a lifting seat 402, strong springs 403, a first reduction motor 404, a stirring shaft 405, a mounting base 406, a second reduction motor 407, a rotating shaft 408, and an eccentric disc 409. Multiple telescopic guide rods 401 and strong springs 403 are provided. Multiple telescopic guide rods 401 are fixedly installed on the top of the top cover 2. The bottom of the lifting seat 402 is connected to the telescopic ends of multiple telescopic guide rods 401. The two ends of multiple strong springs 403 are fixedly connected to the lifting seat 402 and the top cover 2, respectively. The first reduction motor 404 is fixedly installed on the top of the lifting seat 402. The top end of the stirring shaft 405 is connected to the first reduction motor 407. The output end of motor 404 is connected, and the bottom end of stirring shaft 405 extends through top cover 2 into the interior of fermentation tank 1. The part of stirring shaft 405 that passes through top cover 2 is sealed. Multiple stirring blades 410 are fixedly connected to the outside of stirring shaft 405. Mounting base 406 is fixedly mounted on the top of extension platform 3. Second reduction motor 407 is fixedly mounted on one side of mounting base 406. One end of rotating shaft 408 is connected to the output end of second reduction motor 407. Eccentric disk 409 is fixedly fitted on the outside of rotating shaft 408. The top of eccentric disk 409 contacts the bottom of lifting seat 402. Quick disassembly mechanism 5 is located on the front and rear sides of fermentation tank 1 and top cover 2.

[0031] Handles 6 are fixedly connected to both the front and rear sides of the fermentation tank 1. The strong spring 403 is made of silicon manganese spring steel. The top of the extension platform 3 is fixedly connected to the bearing seat 7, which is rotatably connected to the end of the rotating shaft 408 away from the second reduction motor 407. The outer circumference of the eccentric disk 409 is provided with an installation groove 411, in which multiple rollers 412 are rotatably installed. The rollers 412 at the top abut against the bottom of the lifting seat 402. The stirring blade 410 is wavy and has an inclined installation design.

[0032] In the specific implementation process, when producing wheat yeast or glucose yeast, the material can be added into the fermentation tank 1, the top cover 2 can be closed and locked, and then the first reduction motor 404 and the second reduction motor 407 can be started. The first reduction motor 404 drives the stirring shaft 405 and the stirring blade 410 to rotate, mixing and stirring the material inside the fermentation tank 1. The second reduction motor 407 can work in conjunction with the rotating shaft 408 to drive the eccentric disk 409 to perform eccentric rotation. During rotation, it can be used in conjunction with the telescopic guide rod 401 and the strong spring 403 to drive the lifting seat 402 to move up and down reciprocally. The principle is that the eccentric disk 409 lifts the lifting seat 402, and the strong spring 403 rebounds to drive the lifting seat 402 to move down and reset, thus forming the up and down reciprocating motion of the lifting seat 402, which in turn drives the first reduction motor 404, the stirring shaft 405 and the stirring blade 410 to move up and down reciprocally, which greatly improves the uniformity of mixing and stirring of materials at different height positions inside the fermentation tank 1, thereby effectively improving the quality of the finished product.

[0033] The front and rear sides of the fermentation tank 1 are fixedly connected with handles 6 to facilitate the workers to move or tilt the fermentation tank 1 to pour materials. The strong spring 403 is made of silicon manganese spring steel because silicon manganese spring steel has a high elastic limit and good tempering stability, and is suitable for springs with high load and fatigue resistance requirements.

[0034] Among them, the bearing housing 7 can effectively improve the overall stability of the rotating shaft 408, thereby improving the overall stability of the eccentric disk 409;

[0035] Among them, multiple rollers 412 can change the sliding friction between the eccentric disk 409 and the lifting seat 402 into rolling friction, reducing friction and wear on both, and extending their service life.

[0036] The wavy shape and inclined installation design of the stirring blade 410 are designed to ensure that the stirring blade 410 has a large contact surface, effectively improving the uniformity of mixing and stirring of materials. Specific Implementation Example 2:

[0038] Reference Figure 1 and Figure 5In a preferred embodiment, the quick-assembly mechanism 5 includes a docking seat 501, a docking plate 502, a connecting plate 503, a pull rod 504, an abutment plate 505, and a clamping spring 506. The quick-assembly mechanism 5 has two sets. The two docking seats 501 are respectively fixedly installed on the front and rear sides of the fermenter 1. A docking groove 507 is opened on the top of the docking seat 501. The docking plate 502 is fixedly installed on the bottom of the top cover 2. The docking plate 502 matches and engages with the docking groove 507. A limiting groove 508 is opened inside the docking plate 502. The connecting plate 503 is L-shaped and is fixedly installed on one side of the docking plate 502. One end of the pull rod 504 movably passes through the connecting plate 503 and the docking seat 501 and matches and engages with the limiting groove 508. An abutment plate 505 is fixedly sleeved on the outside of the pull rod 504. One side of the abutment plate 505 abuts against the docking seat 501. A retaining spring 506 is movably sleeved on the outside of the pull rod 504, and both ends of the retaining spring 506 are fixedly connected to the abutment plate 505 and the connecting plate 503 respectively. The pull rod 504 is a T-shaped rod and a rectangular rod.

[0039] In the specific implementation process, when it is necessary to disassemble the top cover 2, the two pull rods 504 can be pulled up simultaneously. The spring 506 is compressed under the action of the abutment plate 505 until the pull rod 504 is separated from the limiting groove 508 and the docking seat 501. At this time, the two pull rods 504 can be lifted up to move the top cover 2 up, and the top cover 2 can be removed quickly and easily. The same principle applies to the installation. Pull up the two pull rods 504, move the top cover 2 down, match and engage the docking plate 502 with the docking groove 507 at the top of the docking seat 501, release the pull rod 504, the spring 506 rebounds, and with the cooperation of the abutment plate 505, the pull rod 504 is driven to reset until the pull rod 504 passes through the docking seat 501 and matches and engages with the limiting groove 508. The installation and locking of the top cover 2 can be completed. The operation is simple, time-saving and labor-saving, and effectively improves the installation and disassembly efficiency of the top cover 2.

[0040] The pull rod 504 is a T-shaped rod, and the pull rod 504 is a rectangular rod to facilitate the staff to hold and pull the pull rod 504, and to effectively prevent the pull rod 504 from rotating and shifting, thereby improving the stability when disassembling and assembling the top cover 2.

[0041] Working principle: When producing wheat or glucose baking powder, the material is added to the inside of the fermentation tank 1, the top cover 2 is closed and locked, and then the first reduction motor 404 and the second reduction motor 407 are started. The first reduction motor 404 drives the stirring shaft 405 and the stirring blade 410 to rotate, mixing the material inside the fermentation tank 1. The second reduction motor 407 works in conjunction with the rotating shaft 408 to drive the eccentric disk 409 to rotate eccentrically. When in operation, it can be used in conjunction with the telescopic guide rod 401 and the strong spring 403 to drive the lifting seat 402 to move up and down reciprocally. The principle is that the eccentric disk 409 lifts the lifting seat 402, and the strong spring 403 rebounds to drive the lifting seat 402 to move down and reset, thus forming the up and down reciprocating motion of the lifting seat 402, which in turn drives the first reduction motor 404, the stirring shaft 405 and the stirring blade 410 to move up and down reciprocally, which greatly improves the uniformity of mixing and stirring of materials at different height positions inside the fermentation tank 1, thereby effectively improving the quality of the finished product.

[0042] When it is necessary to disassemble the top cover 2, the two pull rods 504 can be pulled up simultaneously. The spring 506 is compressed under the action of the abutment plate 505 until the pull rod 504 separates from the limiting groove 508 and the docking seat 501. At this time, the two pull rods 504 can be lifted up to move the top cover 2 upward, and the top cover 2 can be quickly and easily removed. The same principle applies to installation. Pull up the two pull rods 504, move the top cover 2 down, and match and engage the docking plate 502 with the docking groove 507 at the top of the docking seat 501. Release the pull rods 504, and the spring 506 will rebound. With the help of the abutment plate 505, the pull rods 504 will return to their original position until the pull rods 504 pass through the docking seat 501 and match and engage with the limiting groove 508. This completes the installation and locking of the top cover 2. The operation is simple, time-saving, and labor-saving, effectively improving the efficiency of the installation and disassembly of the top cover 2.

[0043] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fermentation and culture device for wheat and glucose baking powder, comprising a fermenter (1), characterized in that: The fermentation tank (1) is provided with a top cover (2) and an extension platform (3) is fixedly connected to one side of the fermentation tank (1). Both the bottom of the fermentation tank (1) and the bottom of the extension platform (3) are provided with multiple support legs. A uniform stirring mechanism (4) is provided, comprising a telescopic guide rod (401), a lifting seat (402), a strong spring (403), a first reduction motor (404), a stirring shaft (405), a mounting base (406), a second reduction motor (407), a rotating shaft (408), and an eccentric disc (409). Multiple telescopic guide rods (401) and multiple strong springs (403) are provided. Multiple telescopic guide rods (401) are fixedly installed on the top of the top cover (2). The bottom of the lifting seat (402) is connected to the telescopic ends of multiple telescopic guide rods (401). The two ends of multiple strong springs (403) are fixedly connected to the lifting seat (402) and the top cover (2), respectively. The first reduction motor (404) is fixedly installed on the top of the lifting seat (402). The top end of the stirring shaft (405) is connected to the output end of the first reduction motor (404). The bottom end of the stirring shaft (405) extends through the top cover (2) into the interior of the fermentation tank (1). The part where the stirring shaft (405) passes through the top cover (2) is sealed. Multiple stirring blades (410) are fixedly connected to the outside of the stirring shaft (405). The mounting base (406) is fixedly installed on the top of the extension platform (3). The second reduction motor (407) is fixedly installed on one side of the mounting base (406). One end of the rotating shaft (408) is connected to the output end of the second reduction motor (407). The eccentric disk (409) is fixedly fitted on the outside of the rotating shaft (408). The top of the eccentric disk (409) is in contact with the bottom of the lifting seat (402). Quick disassembly mechanism (5) is located on the front and rear sides of the fermenter (1) and the top cover (2).

2. The fermentation and culture device for wheat and glucose baking powder according to claim 1, characterized in that: The fermenter (1) is fixedly connected to handles (6) on both the front and rear sides, and the strong spring (403) is made of silicon manganese spring steel.

3. The fermentation and culture device for wheat and glucose baking powder according to claim 1, characterized in that: The top of the extension platform (3) is fixedly connected to a bearing seat (7), which is rotatably connected to the end of the rotating shaft (408) away from the second geared motor (407).

4. The fermentation and culture device for wheat and glucose baking powder according to claim 1, characterized in that: The eccentric disk (409) has an installation groove (411) on its outer circumference. Multiple rollers (412) are rotatably installed in the installation groove (411). The rollers (412) located at the top abut against the bottom of the lifting seat (402).

5. The fermentation and culture device for wheat and glucose baking powder according to claim 1, characterized in that: The stirring blade (410) is wavy and has an inclined installation design.

6. The fermentation and culture device for wheat and glucose yeast according to claim 1, characterized in that: The quick assembly / disassembly mechanism (5) includes a docking seat (501), a docking plate (502), a connecting plate (503), a pull rod (504), an abutment plate (505), and a clamping spring (506). The quick assembly / disassembly mechanism (5) has two sets. The two docking seats (501) are fixedly installed on the front and rear sides of the fermenter (1), respectively. A docking groove (507) is provided on the top of each docking seat (501). The docking plate (502) is fixedly installed on the bottom of the top cover (2). The docking plate (502) matches and engages with the docking groove (507). A limiting groove is provided inside the docking plate (502). 508), the connecting plate (503) is L-shaped, the connecting plate (503) is fixedly installed on one side of the docking plate (502), one end of the pull rod (504) movably passes through the connecting plate (503) and the docking seat (501) and matches and engages with the limiting groove (508), the pull rod (504) is fixedly sleeved with an abutment plate (505), one side of the abutment plate (505) abuts against the docking seat (501), the clamping spring (506) is movably sleeved on the outside of the pull rod (504), and the two ends of the clamping spring (506) are fixedly connected to the abutment plate (505) and the connecting plate (503) respectively.

7. The fermentation and culture device for wheat and glucose baking powder according to claim 6, characterized in that: The pull rod (504) is a T-shaped rod, and the pull rod (504) is a rectangular rod.

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