A dual-station friction stir welding clamping device

Abstract

This utility model relates to the field of welding technology, and more particularly to a dual-station friction stir welding clamping device. The device includes a first station frame, slide rails, a placement table, a second station frame, a support frame, a lead screw, a first motor, a sliding block, a connecting frame, and a processing head. Slide rails are fixedly installed on both sides of the top of the first station frame. The placement table slides within a groove on the top of the first station frame. The support frame slides within a groove on the top of the second station frame, which is located to the right of the first station frame. A sliding groove is formed inside the support frame, and the first motor is fixedly connected to the top of the support frame. This utility model improves processing accuracy by clamping the plate to prevent skewing, thus reducing processing failures and improving processing quality.

Description

Technical Field

[0001] This utility model relates to the field of welding technology, and in particular to a dual-station friction stir welding clamping device. Background Technology

[0002] Friction stir welding (FSW) is a solid-state joining technology suitable for welding materials such as aluminum alloys, magnesium alloys, and copper alloys. Compared to traditional fusion welding, FSW offers advantages such as no melting, low deformation, and high strength, and is widely used in aerospace, rail transportation, and new energy vehicles.

[0003] During friction stir welding, the kinetic energy generated by friction stir welding will push the plate outward, causing the plate to tilt and reducing work efficiency. During friction stir welding, heat input, mechanical load and material thermal expansion response interact to form a dynamic coupled deformation field, which causes workpiece displacement and affects the final welding quality.

[0004] Based on the above technical issues, it is necessary to design a dual-station friction stir welding clamping device. Utility Model Content

[0005] In order to overcome the shortcomings of existing processing clamping devices that easily lead to plate skewing and overheating deformation during welding, the technical problem to be solved is to provide a dual-station friction stir welding processing clamping device.

[0006] The technical solution is as follows: A dual-station friction stir welding clamping device includes a first station frame, a slide rail, a placement table, a second station frame, a support frame, a lead screw, a first motor, a sliding block, a connecting frame, and a processing head. The slide rail is fixedly provided on both sides of the top of the first station frame. The placement table is slidably provided in the slide groove at the top of the first station frame. The support frame is slidably provided in the slide groove at the top of the second station frame. The second station frame is located to the right of the first station frame. A sliding groove is opened inside the support frame. The first motor is fixedly connected to the top of the support frame. The lead screw is fixedly connected to the output shaft of the first motor. A sliding block is threaded on the lead screw. The sliding block is slidably connected to the support frame. A connecting frame is slidably connected to the sliding block. A processing head is fixedly connected to the left side of the connecting frame.

[0007] As a further preferred embodiment, it also includes a first clamping plate, a bidirectional threaded rod, a second motor, and a guide rod. The bottom of the placement platform has mounting slots on both the front and rear sides. The bidirectional threaded rod is rotatably connected in the front mounting slot, and the guide rod is fixedly connected in the rear mounting slot. The second motor is fixedly connected to the left side of the placement platform, and the output shaft of the second motor is fixedly connected to the bidirectional threaded rod. The first clamping plate is slidably connected to both sides of the guide rod, and the bidirectional threaded rod is threadedly connected to the first clamping plate.

[0008] As a further preferred embodiment, it also includes a second clamping plate, a rack, a third motor, and a gear. A sliding groove is provided in the middle of the inner side of the placement platform, and the second clamping plate is slidably arranged on the front and rear sides of the sliding groove. An installation groove is provided inside the placement platform, and the third motor is installed in the installation groove. A gear is fixedly connected to the output shaft of the third motor. A rack is provided on the lower part of the second clamping plate on the side that is close to each other, and the gear meshes with the two racks.

[0009] As a further preferred option, it also includes padding, with padding provided on the side of the two first clamping plates that are close to each other.

[0010] As a further preferred option, the cushion is made of rubber.

[0011] As a further preferred option, it also includes a water tank, a telescopic pipe, a connecting pipe, and a nozzle. A water tank is fixedly connected to the left side of the first workstation frame. An installation hole is opened on the top of the water tank, and a telescopic pipe is connected to the installation hole. A connecting pipe is fixedly connected to the top of the telescopic pipe. The connecting pipe is fixedly connected to the placement platform, and a nozzle is connected to the top of the connecting pipe.

[0012] As a further preferred option, the nozzle is aligned with the placement platform.

[0013] Compared with the prior art, the present invention has the following advantages: 1. The present invention improves processing accuracy by clamping the plate to prevent skewing, which helps to prevent processing failure and improves processing quality.

[0014] 2. This utility model improves safety by spraying water to cool down the processed board material, which helps prevent deformation caused by excessively high temperatures during processing. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a schematic diagram of the first structure of this utility model.

[0017] Figure 3 This is a schematic diagram of the second structure of this utility model.

[0018] Figure 4 This is a schematic diagram of a second partial structure of the present invention.

[0019] Figure 5 This is a schematic diagram of the third structure of this utility model.

[0020] Wherein: 1-First workstation frame, 2-Slide rail, 3-Placement platform, 4-Second workstation frame, 5-Support frame, 6-Screw rod, 7-First motor, 8-Sliding block, 9-Connecting frame, 10-Processing head, 11-First clamping plate, 12-Second motor, 13-Double threaded rod, 14-Guide rod, 15-Soft pad, 16-Second clamping plate, 17-Rack, 18-Third motor, 19-Gear, 20-Water tank, 21-Telescopic pipe, 22-Connecting pipe, 23-Nozzle. Detailed Implementation

[0021] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0022] Example: A dual-station friction stir welding clamping device, such as... Figures 1-5 As shown, the system includes a first workstation frame 1, a slide rail 2, a placement table 3, a second workstation frame 4, a support frame 5, a lead screw 6, a first motor 7, a sliding block 8, a connecting frame 9, and a processing head 10. The slide rail 2 is fixed to both sides of the top of the first workstation frame 1 by bolts. The placement table 3 is slidably mounted in the top groove of the first workstation frame 1. The support frame 5 is slidably mounted in the top groove of the second workstation frame 4. The second workstation frame 4 is located to the right of the first workstation frame 1. The support frame 5 has a sliding groove inside. The first motor 7 is fixedly connected to the top of the support frame 5 by bolts. The lead screw 6 is fixedly connected to the output shaft of the first motor 7. The lead screw 6 has a threaded sliding block 8, which is slidably connected to the support frame 5. The connecting frame 9 is slidably connected to the sliding block 8. The processing head 10 is fixedly connected to the left side of the connecting frame 9.

[0023] like Figure 1 and Figure 2 As shown, it also includes a first clamping plate 11, a bidirectional threaded rod 13, a second motor 12, a guide rod 14, and a soft pad 15. The bottom of the placement platform 3 has mounting slots on both the front and rear sides. The bidirectional threaded rod 13 is rotatably connected in the front mounting slot, and the guide rod 14 is fixedly connected in the rear mounting slot. The second motor 12 is fixedly connected to the left side of the placement platform 3. The output shaft of the second motor 12 is fixedly connected to the bidirectional threaded rod 13. The first clamping plate 11 is slidably connected to both sides of the guide rod 14. The bidirectional threaded rod 13 is threadedly connected to the first clamping plate 11. A soft pad 15 is provided on the side of the two first clamping plates 11 that is close to each other. The soft pad 15 is made of rubber.

[0024] like Figure 1 , Figure 3 and Figure 4As shown, it also includes a second clamping plate 16, a rack 17, a third motor 18, and a gear 19. A sliding groove is provided in the middle of the inner side of the placement platform 3. The second clamping plate 16 is slidably arranged on the front and rear sides of the sliding groove. An installation groove is provided inside the placement platform 3. The third motor 18 is installed in the installation groove. The gear 19 is fixedly connected to the output shaft of the third motor 18. A rack 17 is provided on the lower part of the second clamping plate 16 on the side that is close to each other. The gear 19 meshes with the two racks 17.

[0025] like Figure 1 and Figure 5 As shown, it also includes a water tank 20, a telescopic pipe 21, a connecting pipe 22, and a nozzle 23. The water tank 20 is fixedly connected to the left side of the first workstation frame 1. The top of the water tank 20 has an installation hole, and the telescopic pipe 21 is connected to the installation hole. The top of the telescopic pipe 21 is fixedly connected to the connecting pipe 22. The connecting pipe 22 is fixedly connected to the placement platform 3. The top of the connecting pipe 22 is connected to the nozzle 23, and the nozzle 23 is aligned with the placement platform 3.

[0026] When this device is needed, first place the sheet material to be processed on the placement table 3, then start the second motor 12 to drive the bidirectional threaded rod 13 to start rotating. At this time, the first clamping plate 11 will move closer together along the guide rod 14 to clamp the sheet material. Then, activate the third motor 18 in the mounting groove inside the placement table 3. The third motor 18 drives the shaft to start rotating the gear 19. The gear 19 meshes with the racks 17 on the left and right sides. The racks 17 drive the second clamping plate 16 to start moving. At this time, the second clamping plates 16 on the front and rear sides of the placement table 3 move closer together and clamp the sheet material to prevent it from shifting back and forth. Then, the first clamping plate 16 on the top of the support frame 5 can be activated. A motor 7 drives the lead screw 6 to start rotating, and then the position of the sliding block 8 begins to move. It can be stopped when the position is adjusted to a suitable position. The connecting frame 9 can slide left and right on the sliding block 8. When the processing head 10 is adjusted to a suitable position, processing can begin. If the processing temperature starts to overheat, the water pipe connected to the external connection port of the water tank 20 starts to inject water into it. At this time, the connecting pipe 22 connected to the top of the telescopic pipe 21 starts to inject water into the nozzle 23. The nozzle 23 is aimed at the board to start water cooling. Whenever the temperature starts to overheat, water can be injected and the nozzle 23 can be used to cool the board to prevent the board from overheating and causing it to deform.

[0027] It should be understood that the above description is for illustrative purposes only and is not intended to limit the present invention. Those skilled in the art will understand that variations of the present invention will be included within the scope of the claims herein.

Claims

1. A clamping device for dual-station friction stir welding, characterized in that: It includes a first workstation frame (1), a slide rail (2), a placement table (3), a second workstation frame (4), a support frame (5), a lead screw (6), a first motor (7), a sliding block (8), a connecting frame (9), and a processing head (10). The slide rail (2) is fixedly installed on both sides of the top of the first workstation frame (1). The placement table (3) is slidably installed in the slide groove at the top of the first workstation frame (1). The support frame (5) is slidably installed in the slide groove at the top of the second workstation frame (4). The second workstation frame (4) is located to the right of the first workstation frame (1). The support frame (5) has a sliding groove inside. The first motor (7) is fixedly connected to the top of the support frame (5). The lead screw (6) is fixedly connected to the output shaft of the first motor (7). The lead screw (6) has a threaded sliding block (8). The sliding block (8) is slidably connected to the support frame (5). The connecting frame (9) is slidably connected to the sliding block (8). The processing head (10) is fixedly connected to the left side of the connecting frame (9).

2. The dual-station friction stir welding clamping device as described in claim 1, characterized in that: It also includes a first clamping plate (11), a bidirectional threaded rod (13), a second motor (12) and a guide rod (14). The bottom of the placement platform (3) has mounting slots on the front and rear sides. The bidirectional threaded rod (13) is rotatably connected in the front mounting slot, and the guide rod (14) is fixedly connected in the rear mounting slot. The second motor (12) is fixedly connected to the left side of the placement platform (3). The output shaft of the second motor (12) is fixedly connected to the bidirectional threaded rod (13). The first clamping plate (11) is slidably connected to both sides of the guide rod (14), and the bidirectional threaded rod (13) is threadedly connected to the first clamping plate (11).

3. The dual-station friction stir welding clamping device as described in claim 2, characterized in that: It also includes a pad (15), with a pad (15) provided on the side of the two first clamping plates (11) that are close to each other.

4. The dual-station friction stir welding clamping device as described in claim 3, characterized in that: The cushion (15) is made of rubber.

5. The dual-station friction stir welding clamping device as described in claim 4, characterized in that: It also includes a second clamping plate (16), a rack (17), a third motor (18) and a gear (19). A sliding groove is provided in the middle of the inner side of the placement platform (3). The second clamping plate (16) is slidably provided on the front and rear sides of the sliding groove. An installation groove is provided inside the placement platform (3). The third motor (18) is installed in the installation groove. The gear (19) is fixedly connected to the output shaft of the third motor (18). A rack (17) is provided on the lower side of the second clamping plate (16) that is close to each other. The gear (19) meshes with the two racks (17).

6. The dual-station friction stir welding clamping device as described in claim 5, characterized in that: It also includes a water tank (20), a telescopic pipe (21), a connecting pipe (22) and a nozzle (23). The water tank (20) is fixedly connected to the left side of the first workstation frame (1). The top of the water tank (20) has an installation hole, and the telescopic pipe (21) is connected to the installation hole. The top of the telescopic pipe (21) is fixedly connected to the connecting pipe (22). The connecting pipe (22) is fixedly connected to the placement platform (3). The top of the connecting pipe (22) is connected to the nozzle (23).

7. The dual-station friction stir welding clamping device as described in claim 6, characterized in that: The nozzle (23) is aligned with the placement platform (3).

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