Plastic water pipe cutting device

Abstract

The utility model discloses a plastic water pipe cutting device which comprises a working table, a first sliding groove and a cutting groove are formed in the surface of the working table, a cutting mechanism and a controller are fixedly connected to the upper end of the working table, two sliding rails are fixedly connected to the bottom of the working table, and two clamping mechanisms are connected into the sliding rails in a sliding mode. The cutting mechanism is composed of an air cylinder, a top plate, a supporting column, a marking instrument and a cutting machine body, sliding sleeves are fixedly connected to the two sides of the cutting machine body, the marking instrument is arranged on one side of the cutting groove, and an emitting opening of the marking instrument obliquely faces the middle of the cutting groove downwards. The water pipe is fixed through the clamping mechanism, the water pipe is made to be perpendicular to the cutting groove, the cutting machine body cuts the water pipe, the marking instrument emits a beam of visible laser to the middle of the cutting groove, when the water pipe passes through the cutting mechanism, the laser can mark the surface of the water pipe and indicate the cutting position, and adjustment by workers is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of plastic processing technology, and in particular to a plastic water pipe cutting device. Background Technology

[0002] Plastic water pipes are piping systems made primarily of thermoplastic plastics, used for transporting water (including drinking water, domestic water, and industrial water). Products consisting of plastic water pipes are typically made by connecting multiple pipes together; therefore, appropriate equipment is required to cut the plastic water pipes.

[0003] However, in the existing technology, the cutting is usually done manually with a handheld cutting tool. Before cutting, the plastic water pipe is measured and the cutting position is marked to reduce the error of the cut water pipe. However, during the cutting process, the operator needs to avoid shaking the cutting tool and needs to rely on experience to avoid the cutting device tilting relative to the water pipe, which requires a certain level of skill from the operator. Utility Model Content

[0004] The purpose of this invention is to provide a plastic water pipe cutting device that can automatically cut water pipes and mark the position on the water pipe where the cutting blade will cut before cutting, making it easier for workers to adjust and reducing the technical requirements for water pipe cutting.

[0005] To achieve the above objectives, a plastic water pipe cutting device is provided, including a worktable. The surface of the worktable has a first sliding groove and a cutting groove, with the first sliding groove symmetrically arranged on both sides of the cutting groove. A cutting mechanism and a controller are fixedly connected to the upper end of the worktable. The cutting groove is located in the lower middle part of the cutting mechanism. Two slide rails are fixedly connected to the bottom of the worktable, with the slide rails located on one side of the first sliding groove. Two clamping mechanisms are slidably connected in the slide rails, with the end of the clamping mechanism away from the slide rail passing through the first sliding groove and upwards through the worktable. Support legs are fixedly connected to the four corners of the lower end of the worktable. The cutting mechanism consists of a cylinder, a top plate, a support column, a marking device, and a cutting... The cutting machine consists of a main body with support columns on both sides of the cutting groove and fixedly connected to the upper part of the worktable. A top plate is fixedly connected to the upper end of the support columns. A cylinder is fixedly connected to the upper middle part of the top plate, with its piston rod penetrating downwards and slidingly connected to it. The main body of the cutting machine is positioned above the middle of the cutting groove, with the piston rod of the cylinder fixedly connected to the upper middle part of the main body. Sliding sleeves are fixedly connected to both sides of the main body, with the support columns passing through and slidingly connected to them. A marking device is installed on one side of the cutting groove and fixedly connected to the side end of the support column, with the marking device's nozzle angled downwards towards the middle of the cutting groove. This machine can automatically cut water pipes and marks the position where the cutting blade will cut on the pipe before cutting, facilitating adjustments by the operator and reducing the technical requirements for water pipe cutting.

[0006] According to the aforementioned plastic water pipe cutting device, the clamping mechanism comprises a clamping block, a hand-tightening bolt, a sleeve, a second slider, a connecting plate, and a locking plate. The second slider is disposed in a slide rail and slidably connected to the slide rail. The connecting plate is fixedly connected to the lower end of the second slider, and extends downward through the slide rail to the side of the slide rail facing the adjacent first slide groove. The clamping block is fixedly connected to the end of the connecting plate away from the slide rail, and the upper end of the clamping block extends through the first slide groove to the upper end of the worktable. The sleeve is fixedly connected to the end of the clamping block away from the cutting mechanism, and the sleeve is located above the worktable. The hand-tightening bolt is disposed in the middle of the upper end of the sleeve, and extends into the sleeve and is threadedly connected to the sleeve. The locking plate is disposed in the sleeve and slides, and the bottom of the hand-tightening bolt and the middle of the upper end of the locking plate are rotatably connected. The clamping block is used to approach and clamp the water pipe in the first slide groove. The hand-tightening bolt cooperates with the locking plate to make the locking plate tightly adhere to the surface of the worktable, and the second slider is fixed to the worktable by friction.

[0007] According to the aforementioned plastic water pipe cutting device, the cutting machine body includes a cutting blade that can pass downward through a cutting groove. Two T-shaped second sliding grooves are symmetrically formed on both sides of the cutting machine body. A first slider is slidably connected to each of the second sliding grooves. Protective plates are slidably connected to both sides of the cutting machine body. The first sliders and the protective plates are fixedly connected. A spring is fixedly connected to the upper end of the protective plate, and the upper end of the spring is fixedly connected to the cutting machine body. While the cutting blade cuts the water pipe, the protective plates simultaneously shield the cutting blade. The springs ensure that the protective plates continue to provide protection while the cutting machine body is cutting the water pipe, preventing workers from contacting the cutting blade from the side of the cutting machine body and reducing safety hazards.

[0008] According to the aforementioned plastic water pipe cutting device, a protective plate on the surface of the cutting machine body is located above the worktable between the cutting groove and the first slide groove. This ensures that the protective plate maintains its protective function when there are no water pipes on the device and during the cutting mechanism's operational testing.

[0009] According to the aforementioned plastic water pipe cutting device, the controller includes control buttons and a display panel. The control buttons and display panel enable the controller to control the marking device and cutting mechanism in the device and display the working status.

[0010] According to the aforementioned plastic water pipe cutting device, the protective plate is made of transparent acrylic material. This allows workers to easily observe the cutting process of the water pipe by the main body of the cutting machine.

[0011] The above-mentioned solution has the following beneficial effects:

[0012] 1. The water pipe is fixed by the clamping mechanism, making the water pipe perpendicular to the cutting groove. The main body of the cutting machine cuts the water pipe. The marking instrument emits a visible laser beam into the center of the cutting groove. When the water pipe passes through the cutting mechanism, the laser will mark the surface of the water pipe to indicate the cutting position, which is convenient for the staff to adjust and reduces the technical requirements.

[0013] 2. The cutting blade is shielded by a protective plate. The spring allows the protective plate to continue its protective function while the main body of the cutting machine is cutting the water pipe, preventing workers from coming into contact with the cutting blade from the side of the main body of the cutting machine and reducing safety hazards.

[0014] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0016] Figure 1 This is a perspective view of a plastic water pipe cutting device according to the present invention;

[0017] Figure 2 This is a cross-sectional view of a plastic water pipe cutting device according to the present invention;

[0018] Figure 3 This is a perspective view of the cutting mechanism of a plastic water pipe cutting device according to the present invention;

[0019] Figure 4 This is a perspective view of the main body of the cutting machine of the plastic water pipe cutting device of this utility model;

[0020] Figure 5 This is a perspective view showing a partial cross-section of the clamping mechanism of a plastic water pipe cutting device according to the present invention.

[0021] Legend:

[0022] 1. Cutting mechanism; 2. Controller; 3. Support leg; 4. Worktable; 5. First slide groove; 6. Clamping mechanism; 7. Cutting groove; 8. Slide rail; 9. Cylinder; 10. Top plate; 11. Support column; 12. Marker; 13. Protective plate; 14. Spring; 15. Cutting machine body; 16. Sliding sleeve; 17. Second slide groove; 18. Cutting blade; 19. First slider; 20. Clamping block; 21. Hand-tightening bolt; 22. Sleeve; 23. Second slider; 24. Connecting plate; 25. Locking plate. Detailed Implementation

[0023] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0024] Reference Figure 1-5 This utility model discloses a plastic water pipe cutting device, which includes a workbench 4. The surface of the workbench 4 is provided with a first sliding groove 5 and a cutting groove 7, and the first sliding groove 5 is symmetrically arranged on both sides of the cutting groove 7. A cutting mechanism 1 and a controller 2 are fixedly connected to the upper end of the workbench 4. The cutting groove 7 is located in the middle of the lower end of the cutting mechanism 1. Two slide rails 8 are fixedly connected to the bottom of the workbench 4, and the slide rails 8 are located on one side of the first sliding groove 5. Two clamping mechanisms 6 are slidably connected in the slide rails 8, and the end of the clamping mechanism 6 away from the slide rail 8 passes through the first sliding groove 5 and upward through the workbench 4. Support legs 3 are fixedly connected to the four corners of the lower end of the workbench 4. The cutting mechanism 1 consists of a cylinder 9, a top plate 10, a support column 11, a marking instrument 12, and a cutting machine body 15. The cutting machine body 15 is located above the middle of the cutting groove 7, and the piston rod of the cylinder 9 is fixedly connected to the upper end of the worktable 4. The top plate 10 is fixedly connected to the upper end of the support column 11. The cylinder 9 is fixedly connected to the middle of the upper end of the top plate 10, and the piston rod of the cylinder 9 passes through the top plate 10 and is slidably connected to the top plate 10. The cutting machine body 15 is located above the middle of the cutting groove 7, and the piston rod of the cylinder 9 is fixedly connected to the middle of the upper end of the cutting machine body 15. Sliding sleeves 16 are fixedly connected to both sides of the cutting machine body 15, and the support column 11 passes through the sliding sleeves 16 and is slidably connected to the sliding sleeves 16. A marking instrument 12 is provided on one side of the cutting groove 7, and the marking instrument 12 is fixedly connected to the side end of the support column 11. The firing port of the marking instrument 12 is obliquely downward facing the middle of the cutting groove 7.

[0025] The clamping mechanism 6 consists of a clamping block 20, a hand-tightening bolt 21, a sleeve 22, a second slider 23, a connecting plate 24, and a locking plate 25. The second slider 23 is located in the slide rail 8 and is slidably connected to the slide rail 8. The connecting plate 24 is fixedly connected to the lower end of the second slider 23 and extends downward through the slide rail 8 to the side of the slide rail 8 facing the adjacent first slide groove 5. The clamping block 20 is fixedly connected to the end of the connecting plate 24 away from the slide rail 8 and extends through the first slide groove 5 to the upper end of the worktable 4. The sleeve 22 is fixedly connected to the end of the clamping block 20 away from the cutting mechanism 1 and is located above the worktable 4. The hand-tightening bolt 21 is located in the middle of the upper end of the sleeve 22 and extends into the sleeve 22 and is threadedly connected to the sleeve 22. The locking plate 25 is located in the sleeve 22 and slides, and the bottom of the hand-tightening bolt 21 and the middle of the upper end of the locking plate 25 are rotatably connected. The clamping block 20 is used to approach and clamp the water pipe in the first slide groove 5. The hand-tightened bolt 21 cooperates with the locking plate 25 to make the locking plate 25 fit tightly against the surface of the worktable 4. The second slider 23 is fixed on the worktable 4 by friction.

[0026] The cutting machine body 15 includes a cutting blade 18 that can pass downward through a cutting groove 7. Two T-shaped second sliding grooves 17 are symmetrically formed on both sides of the cutting machine body 15. A first slider 19 is slidably connected to each second sliding groove 17. Protective plates 13 are slidably connected to both sides of the cutting machine body 15. The first slider 19 and the protective plates 13 are fixedly connected. A spring 14 is fixedly connected to the upper end of the protective plate 13, and the upper end of the spring 14 is fixedly connected to the cutting machine body 15. The cutting blade 18 cuts the water pipe, while the protective plates 13 shield the cutting blade 18. The spring 14 ensures that the protective plate 13 continues to provide protection while the cutting machine body 15 is cutting the water pipe, preventing workers from contacting the cutting blade 18 from the side of the cutting machine body 15 and reducing safety hazards.

[0027] The protective plate 13 on the surface of the cutting machine body 15 is located above the worktable 4 between the cutting groove 7 and the first slide 5. This ensures that there are no water pipes on the device and that the protective plate 13 maintains its protective function during the operation and testing of the cutting mechanism 1.

[0028] The controller 2 includes control buttons and a display panel. The control buttons and display panel enable the controller 2 to control the line marker 12 and the cutting mechanism 1 in the device and display their working status.

[0029] The protective plate 13 is made of transparent acrylic material, allowing staff to easily observe the cutting process of the water pipe by the main body of the cutting machine 15.

[0030] Working principle: In use, the device is controlled by the controller 2. First, a line is drawn on the cut surface of the water pipe. Then, the water pipe is placed on the workbench 4. The line marker 12 works and emits a laser beam to irradiate the upper surface of the water pipe. Then, the two clamping mechanisms 6 in the first sliding groove 5 are slid to contact the water pipe. After contact, the locking plate 25 is contacted with the workbench 4 by rotating the hand-tightening bolt 21, thereby using friction to prevent the clamping mechanism 6 from moving. Then, the position of the water pipe is adjusted so that the drawn line and the laser emitted by the line marker 12 are completely aligned. The control cylinder 9 extends upward, and at the same time, the main body of the cutting machine 15 works, causing the cutting blade 18 to rotate at high speed to cut the water pipe. During the cutting process, the protective plate 13 contacts the upper surface of the water pipe and slides relative to the surface of the main body of the cutting machine 15. The spring 14 is compressed by force until the cylinder 9 is fully extended. After that, the main body of the cutting machine 15 completes the cutting of the water pipe. Finally, the cylinder 9 drives the main body of the cutting machine 15 to return to its original position. During the process, the elasticity of the spring 14 recovers, causing the protective plate 13 to gradually return to its original position.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A plastic water pipe cutting device, comprising: The workbench (4) is characterized in that a first sliding groove (5) and a cutting groove (7) are provided on the surface of the workbench (4), and the first sliding groove (5) is symmetrically arranged on both sides of the cutting groove (7). A cutting mechanism (1) and a controller (2) are fixedly connected to the upper end of the workbench (4). The cutting groove (7) is located in the middle of the lower end of the cutting mechanism (1). Two slide rails (8) are fixedly connected to the bottom of the workbench (4), and the slide rails (8) are located on one side of the first sliding groove (5). Two clamping mechanisms (6) are slidably connected in the slide rails (8), and the end of the clamping mechanism (6) away from the slide rails (8) passes through the first sliding groove (5) and passes upward through the workbench (4). Support legs (3) are fixedly connected to the four corners of the lower end of the workbench (4). The cutting mechanism (1) consists of a cylinder (9), a top plate (10), a support column (11), a marking instrument (12), and a cutting machine body (15). The support column (11) is located on both sides of the cutting groove (7) and is fixedly connected to the upper end of the worktable (4). The top plate (10) is fixedly connected to the upper end of the support column (11). The cylinder (9) is fixedly connected to the upper middle part of the top plate (10), and the piston rod of the cylinder (9) passes through the top plate (10) downward and is slidably connected to the top plate (10). The main body of the cutter (15) is located above the middle of the cutting groove (7), and the piston rod of the cylinder (9) is fixedly connected to the middle of the upper end of the main body of the cutter (15). Sliding sleeves (16) are fixedly connected to both sides of the main body of the cutter (15), and the support column (11) passes through the sliding sleeve (16) and is slidably connected to the sliding sleeve (16). A line marker (12) is provided on one side of the cutting groove (7), and the line marker (12) is fixedly connected to the side end of the support column (11). The firing port of the line marker (12) is obliquely downward facing the middle of the cutting groove (7).

2. The plastic water pipe cutting device according to claim 1, characterized in that, The clamping mechanism (6) consists of a clamping block (20), a hand-tightening bolt (21), a sleeve (22), a second slider (23), a connecting plate (24), and a locking plate (25). The second slider (23) is disposed in the slide rail (8) and slidably connected to the slide rail (8). The connecting plate (24) is fixedly connected to the lower end of the second slider (23), and the connecting plate (24) extends downward through the slide rail (8) and extends to the side of the slide rail (8) facing the adjacent first slide groove (5). The clamping block (20) is fixedly connected to the end of the connecting plate (24) away from the slide rail (8). The upper end of the clamping block (20) extends through the first sliding groove (5) to the upper end of the workbench (4). The sleeve (22) is fixedly connected to the end of the clamping block (20) away from the cutting mechanism (1). The sleeve (22) is located above the workbench (4). The hand-tightening bolt (21) is located in the middle of the upper end of the sleeve (22). The hand-tightening bolt (21) extends into the sleeve (22) and is threadedly connected to the sleeve (22). The locking plate (25) slides in the sleeve (22). The bottom of the hand-tightening bolt (21) and the middle of the upper end of the locking plate (25) are rotatably connected.

3. The plastic water pipe cutting device according to claim 1, characterized in that, The cutting machine body (15) includes a cutting blade (18), and the cutting blade (18) can pass downward through the cutting groove (7). Two T-shaped second sliding grooves (17) are symmetrically opened on both sides of the cutting machine body (15). A first slider (19) is slidably connected in the second sliding groove (17). A protective plate (13) is slidably connected to both sides of the cutting machine body (15). The first slider (19) and the protective plate (13) are fixedly connected. A spring (14) is fixedly connected to the upper end of the protective plate (13). The upper end of the spring (14) is fixedly connected to the cutting machine body (15).

4. A plastic water pipe cutting device according to claim 3, characterized in that, The protective plate (13) on the surface of the cutting machine body (15) is located above the worktable (4) between the cutting groove (7) and the first slide (5).

5. A plastic water pipe cutting device according to claim 1, characterized in that, The controller (2) includes control buttons and a display panel.

6. A plastic water pipe cutting device according to claim 4, characterized in that, The protective plate (13) is made of transparent acrylic material.

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