A cloth roll sorting machine

Abstract

The utility model discloses a cloth roll sorting machine, include: drum conveyer no.

Description

Technical Field

[0001] This utility model relates to the field of fabric roll sorting technology, specifically a fabric roll sorting machine. Background Technology

[0002] After the fabric rolls are sorted and processed, they need to be sorted and classified, and then loaded into different storage frames. When storing them, they need to be lifted and stacked in the corresponding storage frames using corresponding auxiliary equipment. Both the auxiliary equipment and the storage frames require a large amount of space. When moving and handling them using the auxiliary equipment, they need to occupy a certain amount of space, resulting in low space utilization and affecting the arrangement of other operation links. Summary of the Invention

[0003] The purpose of this invention is to provide a fabric roll sorting machine to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a fabric roll sorting machine, comprising:

[0005] Roller conveyor 1;

[0006] A tilting mechanism is located at the bottom of the roller conveyor. The tilting mechanism includes a rotating shaft that is rotatably mounted. A tilting push rod is fixed to the outside of the rotating shaft for pushing the material down from the top of the roller conveyor.

[0007] Roller conveyor two is placed on one side of roller conveyor one, and a color sensor for identifying the color of the fabric is installed on one side of roller conveyor two;

[0008] A conveying assembly is placed between the first roller conveyor and the second roller conveyor. The conveying assembly includes multiple support boxes arranged at an incline. Support rods are slidably connected to the outside of the support boxes, and a drive unit for driving the support rods is provided inside the support boxes.

[0009] The material distribution section is located at one end of the roller conveyor 2. The material distribution section includes multiple roller conveyors 3. A pusher plate for unloading is provided on one side of each roller conveyor 3.

[0010] Preferably, the rotating shaft is rotatably connected to the bottom of the roller conveyor, the bottom of the roller conveyor is rotatably connected to a cylinder, the output end of the cylinder is rotatably connected to a connecting plate, and the other end of the connecting plate is fixedly connected to the rotating shaft.

[0011] Preferably, a baffle is fixed to the outer side of the roller conveyor, and the color sensor is fixed to the middle of the baffle.

[0012] Preferably, the drive unit includes a chain assembly installed inside the support box, and a roller conveyor is slidably connected to the middle of the support box along the length of the support box. The chain of the chain assembly is fixedly connected to the movable slider, and the support rod is fixedly connected to the movable slider.

[0013] Preferably, the support box is fixedly connected to the second roller conveyor, and a geared motor is fixedly connected to the top of the second roller conveyor. A drive shaft is fixedly connected to the output end of the geared motor, and the drive shaft is connected to the chain assembly for transmission.

[0014] Preferably, a cylinder two is fixedly connected to one side of the top of the roller conveyor three, and a pusher plate is fixedly connected to the output end of the cylinder two. A limiting slide rod that is slidably connected to the roller conveyor three is fixedly connected to one side of the pusher plate.

[0015] Preferably, a guide rod is fixed to the side of the roller conveyor away from the cylinder 2, and a material receiving frame for receiving materials is provided below the guide rod.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows: The flipping mechanism drives the rotating shaft to rotate through a cylinder, which in turn drives the flipping push rod to rotate, causing the flipping push rod to extend from between the rollers of the roller conveyor to push the fabric roll down. This not only achieves effective unloading of the fabric roll, but also avoids interference with the rollers by staggering the flipping push rod with the rollers, ensuring the normal operation of the equipment. The conveying component uses a chain assembly to drive the support rod to move. The chain is fixedly connected to the moving slider, and the support rod is fixedly connected to the moving slider. The transmission shaft is driven to rotate through a geared motor, thereby realizing the movement of the support rod along the support box. This allows the fabric roll to be transported horizontally upwards. Through color sorting, it can be placed from the top of the higher receiving rack to achieve material stacking, thereby realizing sorting, lifting, and loading. The entire process does not require much manual intervention, greatly improving production efficiency and reducing labor costs. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the position and structure of cylinder two of this utility model;

[0019] Figure 3 This is a schematic diagram showing the position and structure of cylinder one of this utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the flip-up push rod of this utility model;

[0021] Figure 5 This is a schematic diagram of the support rod of this utility model.

[0022] In the diagram: 1. Roller conveyor one; 2. Rotating shaft; 3. Cylinder one; 4. Tilting push rod; 5. Support box; 6. Chain assembly; 7. Support rod; 8. Moving slider; 9. Roller conveyor two; 10. Baffle; 11. Color sensor; 12. Gear motor; 13. Drive shaft; 14. Roller conveyor three; 15. Push plate; 16. Cylinder two; 17. Limiting slide rod; 18. Receiving rack; 19. Connecting plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1 , 2 As shown in Figures 3, 4, and 5, this utility model provides a technical solution: a fabric roll sorting machine, comprising: a roller conveyor 1; a flipping mechanism located at the bottom of the roller conveyor 1, the flipping mechanism including a rotating shaft 2 rotatably mounted, a flipping push rod 4 fixedly connected to the outside of the rotating shaft 2 for pushing materials down from the top of the roller conveyor 1; a roller conveyor 9 installed parallel to one side of the roller conveyor 1, a color sensor 11 for identifying fabric color installed on one side of the roller conveyor 9, the color sensor 11 being a TCS3200 type RGB color sensor; a conveying assembly located between the roller conveyor 1 and the roller conveyor 9, the conveying assembly including two inclined support boxes 5, a support rod 7 slidably connected to the outside of the support box 5, and a drive unit for driving the support rod 7 to move inside the support box 5; a material distribution unit located at one end of the roller conveyor 9, the material distribution unit including multiple roller conveyors 14, each roller conveyor 14 having a pusher plate 15 for unloading material on one side.

[0025] It should be noted that in this embodiment, infrared sensors for detecting the position of the fabric roll are installed at the ends of both roller conveyor 1 and roller conveyor 3 14. The equipment is equipped with a controller and an operation panel. The infrared sensors and color sensors 11 are electrically connected to the controller. The fabric roll is conveyed above roller conveyor 1. When it reaches its end position, the infrared sensor detects the position, roller conveyor 1 stops conveying, and the controller controls the rotating shaft 2 to rotate. This pushes the fabric roll down from one side of roller conveyor 1 through the flipping mechanism. The fabric roll falls into the support rod 7 above the support box 5. Under the action of the drive unit, the support rod 7 moves upward to above roller conveyor 2 9 and is in an inclined state. Under the action of gravity, the fabric falls above roller conveyor 2 9. The color sensor 11 identifies the color of the fabric roll. After identification, the controller controls roller conveyor 2 9 and the corresponding roller conveyor 3 14 to work according to the preset program, so that the fabric roll is conveyed above the corresponding roller conveyor 3 14. It is then pushed down by the pusher plate 15 and falls into the designated receiving position.

[0026] In one embodiment, the rotating shaft 2 is rotatably connected to the bottom of the roller conveyor 1, and the bottom of the roller conveyor 1 is rotatably connected to the cylinder 3. The output end of the cylinder 3 is rotatably connected to the connecting plate 19, and the other end of the connecting plate 19 is fixedly connected to the rotating shaft 2.

[0027] It should be noted that in this embodiment, the flipping push rod 4 is staggered with the rollers of the roller conveyor 1. When the fabric roll is conveyed to the end of the roller conveyor 1, under the action of the infrared sensor, the roller conveyor 1 stops working and controls the cylinder 3 to extend. The cylinder 3 drives the rotating shaft 2 to rotate through the connecting plate 19. The rotating shaft 2 drives the flipping push rod 4 to rotate, so that the flipping push rod 4 extends out from between the rollers of the roller conveyor 1. In this way, the fabric roll above the roller conveyor 1 is pushed down by the flipping push rod 4.

[0028] In one embodiment, a baffle 10 is fixed to the outer side of the roller conveyor 2 9, and a color sensor 11 is fixed to the middle of the baffle 10.

[0029] It should be noted that, in this embodiment, when the conveying assembly transports the fabric roll to the top of the second roller conveyor 9, the baffle 10 blocks the fabric roll to prevent it from falling. During this period, the color sensor 11 transmits the collected color information (such as RGB values) to the controller. The controller uses a pre-programmed algorithm to determine the color value and identify the color of the fabric roll. The controller makes the determination based on preset color classification rules. Once the color of the fabric roll is identified, the controller sends a corresponding signal, instructing the second roller conveyor 9 and the third roller conveyor 14 to perform specific conveying actions, transporting the fabric above the designated third roller conveyor 14.

[0030] In one embodiment, the drive unit includes a chain assembly 6 installed inside the support box 5. A roller conveyor 9 is slidably connected to the middle of the support box 5 along its length. The chain of the chain assembly 6 is fixedly connected to the movable slider 8. The support rod 7 is fixedly connected to the movable slider 8. The support box 5 is fixedly connected to the roller conveyor 9. A reduction motor 12 is fixedly connected to the top of the roller conveyor 9. A drive shaft 13 is fixedly connected to the output end of the reduction motor 12. The drive shaft 13 is connected to the chain assembly 6 in a transmission connection.

[0031] It should be noted that in this embodiment, the chain assembly 6 includes two sprockets rotatably connected to the support box 5. The sprockets are connected by chain drive. The drive shaft 13 is fixedly connected to the upper sprocket and rotatably connected to the support box 5. The drive shaft 13 is driven to rotate by the reduction motor 12. The movable slider 8 is provided with a groove that cooperates with the support box 5. The chain is fixedly connected to the movable slider 8. The flip push rod 4 pushes the fabric roll above the roller conveyor 1 down so that it falls above the support rod 7. The chain assembly 6 drives the support rod 7 to move along the support box 5 through the movable slider 8. The support rod 7 conveys the fabric roll upward.

[0032] In one embodiment, a cylinder 16 is fixedly connected to one side of the top of the roller conveyor 14, and a pusher plate 15 is fixedly connected to the output end of the cylinder 16. A limiting slide rod 17 that is slidably connected to the roller conveyor 14 is fixedly connected to one side of the pusher plate 15. An inclined guide rod is fixedly connected to the side of the roller conveyor 14 away from the cylinder 16, and a receiving rack 18 for receiving materials is provided below the guide rod.

[0033] It should be noted that in this embodiment, when the fabric roll is conveyed above the designated roller conveyor 14, the controller controls the cylinder 16 to drive the roller conveyor 14 forward. Under the action of the limit slide bar 17, the pusher plate 15 moves forward smoothly, thereby pushing the fabric roll off the side of the roller conveyor 14. Under the action of the guide rod and gravity, the fabric roll slides into the receiving rack 18, thereby realizing sorting, conveying and loading.

[0034] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0035] Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first," "second," "third," or "fourth" may explicitly or implicitly include at least one of those features.

[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fabric roll sorting machine, characterized in that: include: Roller conveyor 1 (1); The overturning mechanism is located at the bottom of the roller conveyor (1). The overturning mechanism includes a rotating shaft (2) that is rotatably arranged. A overturning push rod (4) is fixed to the outside of the rotating shaft (2) for pushing the material down from the top of the roller conveyor (1). Roller conveyor two (9) is placed on one side of roller conveyor one (1), and a color sensor (11) for identifying the color of the fabric is installed on one side of roller conveyor two (9); The conveying assembly is placed between the first roller conveyor (1) and the second roller conveyor (9). The conveying assembly includes a plurality of inclined support boxes (5). The support box (5) is slidably connected to the outside of the support rod (7). The support box (5) is provided with a drive unit for driving the support rod (7) to move. The material distribution section is located at one end of the roller conveyor two (9). The material distribution section includes multiple roller conveyor three (14). A pusher plate (15) for unloading is provided on one side of the roller conveyor three (14).

2. The fabric roll sorting machine according to claim 1, characterized in that: The rotating shaft (2) is rotatably connected to the bottom of the roller conveyor (1). The bottom of the roller conveyor (1) is rotatably connected to the cylinder (3). The output end of the cylinder (3) is rotatably connected to the connecting plate (19). The other end of the connecting plate (19) is fixedly connected to the rotating shaft (2).

3. A fabric roll sorting machine according to claim 1, characterized in that: A baffle (10) is fixed to the outside of the roller conveyor (9), and the color sensor (11) is fixed to the middle of the baffle (10).

4. A fabric roll sorting machine according to claim 1, characterized in that: The drive unit includes a chain assembly (6) installed inside the support box (5). A roller conveyor (9) is slidably connected to the middle of the support box (5) along the length of the support box (5). The chain of the chain assembly (6) is fixedly connected to the movable slider (8), and the support rod (7) is fixedly connected to the movable slider (8).

5. A fabric roll sorting machine according to claim 4, characterized in that: The support box (5) is fixedly connected to the roller conveyor (9). A reduction motor (12) is fixedly connected to the top of the roller conveyor (9). A drive shaft (13) is fixedly connected to the output end of the reduction motor (12). The drive shaft (13) is connected to the chain assembly (6) for transmission.

6. A fabric roll sorting machine according to claim 1, characterized in that: A cylinder 2 (16) is fixedly connected to one side of the top of the roller conveyor 3 (14). A pusher plate (15) is fixedly connected to the output end of the cylinder 2 (16). A limiting slide rod (17) that is slidably connected to the roller conveyor 3 (14) is fixedly connected to one side of the pusher plate (15).

7. A fabric roll sorting machine according to claim 6, characterized in that: The roller conveyor three (14) is fixed with a guide rod on the side away from the cylinder two (16), and a material receiving rack (18) for receiving materials is provided below the guide rod.

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