Metal processing welding equipment capable of automatically cleaning welding slag

Abstract

The utility model discloses a metal processing welding equipment of automatic slag cleaning, include: base and frame body, its characterized in that still include roof, the roof sets up in the frame body of base top, just the roof bottom one end is equipped with the welding torch through the pneumatic cylinder, the both sides below the welding torch all are equipped with metal piece, the cleaning piece is located in the roof bottom far from the welding torch one end, the collecting groove is located in the central position department of base inside, just the bottom of collecting groove inside is equipped with the fan, the central position department of collecting groove inside is equipped with the filter tank, the utility model discloses through being equipped with base, frame body, metal piece, welding torch, roof, cleaning piece, collecting groove, slag inlet, filter tank and fan, do not need manual knock -cleaning, has improved the cleaning efficiency, has reduced the labor intensity, has kept the neatness of work environment simultaneously, also is convenient for the concentrated treatment of subsequent welding slag.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to a metal processing welding equipment that can automatically clean welding slag. Background Technology

[0002] Metal processing welding equipment is used to join metal materials together through welding processes. The coating of welding rods or welding wires contains various minerals and alloying elements. During the welding process, the coating undergoes a series of chemical reactions such as melting, decomposition, and combustion to form slag. While protecting the weld metal, some of this slag will remain on or near the weld surface, forming welding slag.

[0003] If welding slag is not cleaned properly, it may become trapped in the weld, forming slag inclusion defects. This reduces the density and strength of the weld, making it prone to cracking or even breakage when subjected to pressure or tension. Therefore, after welding, while the welding slag is still hot or semi-hot, it is necessary to tap the surface of the weld with a slag hammer to loosen and remove the slag. This cleaning process is relatively slow, and operators need to be in close contact with the workpiece and welding slag, which can easily lead to burns. Therefore, a metal processing welding equipment that can automatically clean welding slag is needed. Utility Model Content

[0004] The purpose of this invention is to provide a metal processing welding device that can automatically clean welding slag, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a metal processing welding device capable of automatically cleaning welding slag, comprising: a base and a frame, characterized in that it further comprises...

[0006] The top plate is set in the frame at the top of the base, and a welding gun is set at one end of the bottom of the top plate through a cylinder. Metal parts are set on both sides below the welding gun.

[0007] A cleaning component is provided at the bottom of the top plate away from the welding torch, and a cam is provided at the top of one side of the cleaning component. A movable component is provided on the cleaning component below the cam through a guide sleeve.

[0008] A striking hammer is located at the bottom of the movable part. A third drive motor is provided on the side of the cleaning part away from the cam, and the output end of the third drive motor is connected to the cam via a roller.

[0009] A collection tank is located in the center of the base, and a fan is installed at the bottom of the collection tank. A filter tank is installed in the center of the collection tank.

[0010] Preferably, a slag inlet is provided at the center of the top of the base, and the slag inlet is connected to the collection tank.

[0011] Preferably, a first lead screw is provided at the top of the frame body, and a first drive block is sleeved on the first lead screw, with the bottom end of the first drive block connected to the top plate.

[0012] Preferably, a first drive motor is fixed to the top of one side of the frame, and the output end of the first drive motor is connected to the first lead screw.

[0013] Preferably, support plates are provided on both sides of the top of the base, and each support plate has a locking device on the side near the metal part via a turntable. The locking device is embedded inside the metal part. A fourth drive motor is provided on the side of the support plate away from the locking device, and the output end of the fourth drive motor is connected to the turntable via a roller.

[0014] Preferably, the base has grooves on both sides of the top, and a second lead screw is provided inside each groove. A second drive block is sleeved on each of the second lead screws, and the top of each second drive block is connected to the support plate.

[0015] Preferably, a second drive motor is provided in the base on one side of the groove, and the output end of the second drive motor is connected to the second lead screw.

[0016] Preferably, a guide sleeve is provided at the bottom end of one side of the cleaning component, and the movable component passes through the guide sleeve.

[0017] Compared with the prior art, the beneficial effects of this utility model are as follows: This metal processing welding equipment that can automatically clean welding slag consists of a base, frame, metal parts, welding torch, top plate, cleaning parts, cam, third drive motor, movable parts, hammer, guide sleeve, collection tank, slag inlet, filter tank, and fan. After two sets of metal parts are welded by the welding torch, the top plate drives the cleaning parts to move above the weld position. The third drive motor drives the cam to rotate, and the cam convex abuts against the movable parts, causing the movable parts to move down and drive the hammer to automatically strike the weld surface, loosening and removing the welding slag. This eliminates the need for manual knocking and cleaning, improving cleaning efficiency, reducing labor intensity, and ensuring consistent cleaning results. At the same time, the fan generates suction to draw the fallen welding slag into the collection tank through the slag inlet. The welding slag is adsorbed in the filter tank, while the air is discharged through the bottom of the base, preventing the welding slag from scattering everywhere, maintaining a clean working environment, and facilitating subsequent centralized treatment of the welding slag. Attached Figure Description

[0018] Figure 1 This is a frontal cross-sectional view of the present invention.

[0019] Figure 2This is a schematic diagram of the cleaning component structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the groove cross-sectional structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the collection tank of this utility model.

[0022] In the diagram: 1. Base; 2. Frame; 3. Groove; 4. First drive motor; 5. First lead screw; 6. First drive block; 7. Top plate; 8. Cleaning component; 9. Cylinder; 10. Welding torch; 11. Metal part; 12. Support plate; 13. Collection tank; 14. Third drive motor; 15. Cam; 16. Moving part; 17. Guide sleeve; 18. Hammer; 19. Second drive motor; 20. Second lead screw; 21. Second drive block; 22. Fourth drive motor; 23. Turntable; 24. Clamping component; 25. Fan; 26. Filter tank; 27. Slag inlet. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0024] Please see Figure 1-4 One embodiment of this utility model provides: a metal processing welding device capable of automatically cleaning welding slag, comprising: a base 1 and a frame 2, and further comprising...

[0025] Top plate 7 is set inside the frame 2 at the top of base 1, and a welding gun 10 is set at one end of the bottom of top plate 7 through cylinder 9. Metal parts 11 are set on both sides below the welding gun 10.

[0026] Support plates 12 are provided on both sides of the top of the base 1, and the side of the support plate 12 closest to the metal part 11 is provided with a locking piece 24 via a turntable 23. The locking piece 24 is embedded into the interior of the metal part 11.

[0027] The base 1 has grooves 3 on both sides of the top, and a second lead screw 20 is provided inside the groove 3. A second drive block 21 is sleeved on the second lead screw 20. The top of the second drive block 21 is connected to the support plate 12.

[0028] A second drive motor 19 is provided in the base 1 on one side of the groove 3, and the output end of the second drive motor 19 is connected to the second lead screw 20.

[0029] By inserting the clip 24 on the support plate 12 into the metal part 11, the metal part 11 is fixed and supported from the inside. Then, the second drive motor 19 drives the second lead screw 20 to rotate, so that the second drive blocks 21 move closer to each other, thereby connecting the two sets of metal parts 11.

[0030] The top of the frame 2 is provided with a first lead screw 5, and a first drive block 6 is sleeved on the first lead screw 5. The bottom end of the first drive block 6 is connected to the top plate 7.

[0031] The top of one side of the frame 2 is fixed with a first drive motor 4, and the output end of the first drive motor 4 is connected to the first lead screw 5;

[0032] The first drive motor 4 drives the first lead screw 5 to rotate, which in turn moves the top plate 7, so that the welding torch 10 is aligned with the welding position of the metal part 11. The cylinder 9 drives the welding torch 10 to descend to the welding height, and starts the welding torch 10 to weld between the metal parts 11.

[0033] A fourth drive motor 22 is provided on the side of the support plate 12 away from the clamp 24, and the output end of the fourth drive motor 22 is connected to the turntable 23 through rollers. During welding, the fourth drive motor 22 drives the turntable 23 and the clamp 24 to rotate, thereby driving the metal part 11 to rotate, so that the welding quality of the entire circumferential weld is uniform.

[0034] Cleaning component 8 is located at the bottom of the top plate 7 away from the welding torch 10, and a cam 15 is provided at the top of one side of the cleaning component 8. A movable component 16 is provided on the cleaning component 8 below the cam 15 via a spring.

[0035] The striking hammer 18 is located at the bottom of the movable part 16. The cleaning part 8 is provided with a third drive motor 14 on the side away from the cam 15, and the output end of the third drive motor 14 is connected to the cam 15 through a roller.

[0036] After welding is completed, the first drive motor 4 drives the top plate 7 to move again, moving the cleaning part 8 above the weld. The third drive motor 14 is started to drive the cam 15 to rotate. The convex part of the cam 15 periodically abuts against the movable part 16, causing the movable part 16 to move up and down in the guide sleeve 17, driving the hammer 18 to strike the weld surface and shake off the welding slag. There is no need for manual knocking and cleaning, which improves cleaning efficiency and reduces labor intensity.

[0037] Collection tank 13 is located in the center of the base 1, and a fan 25 is provided at the bottom of the collection tank 13. A filter tank 26 is provided in the center of the collection tank 13.

[0038] A slag inlet 27 is provided at the center of the top of the base 1. The slag inlet 27 is connected to the collection tank 13. When the fan 25 is started, a negative pressure is generated in the collection tank 13. The falling welding slag is sucked into the collection tank 13 through the slag inlet 27. The welding slag is intercepted and adsorbed by the filter tank 26. The purified air is discharged through the bottom of the base 1, which prevents the welding slag from scattering everywhere, keeps the working environment clean, and facilitates the subsequent centralized treatment of welding slag.

[0039] The specific models and specifications of the first drive motor 4, the second drive motor 19, the third drive motor 14, the fourth drive motor 22, and the cylinder 9 need to be determined by selection calculation based on the specifications and parameters of the device. The selection calculation method is existing technology, so it will not be described in detail here.

[0040] Working Principle: In this embodiment, the metal part 11 is fixedly supported from the inside by inserting the clip 24 on the support plate 12 into the metal part 11. Then, the second drive motor 19 drives the second lead screw 20 to rotate, causing the second drive blocks 21 to move closer together, thereby connecting the two sets of metal parts 11. Then, the first drive motor 4 drives the first lead screw 5 to rotate, moving the top plate 7 so that the welding torch 10 is aligned with the welding position of the metal part 11. The cylinder 9 drives the welding torch 10 to descend to the welding height, and the welding torch 10 is started to weld the metal parts 11. During welding, the fourth drive motor 22 drives the turntable 23 and the clip 24 to rotate, thereby making the welding quality of the entire circumferential weld uniform and consistent. After welding is completed, The first drive motor 4 drives the top plate 7 to move again, moving the cleaning part 8 above the weld. The third drive motor 14 is started to drive the cam 15 to rotate. The convex part of the cam 15 periodically abuts against the movable part 16, causing the movable part 16 to move up and down in the guide sleeve 17, driving the hammer 18 to strike the weld surface and shake off the welding slag. This eliminates the need for manual knocking and cleaning, improving cleaning efficiency and reducing labor intensity. At the same time, the fan 25 is started to generate negative pressure in the collection tank 13. The fallen welding slag is sucked into the collection tank 13 through the slag inlet 27. The welding slag is intercepted and adsorbed by the filter tank 26. The purified air is discharged through the bottom of the base 1, preventing the welding slag from scattering everywhere, keeping the working environment clean, and facilitating the subsequent centralized treatment of the welding slag.

[0041] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.

[0042] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0043] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0044] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A metal processing welding device capable of automatically cleaning welding slag, comprising: The base (1) and frame (2) are characterized in that they further include... Top plate (7), the top plate (7) is set in the frame (2) at the top of the base (1), and a welding gun (10) is set at one end of the bottom of the top plate (7) through a cylinder (9), and metal parts (11) are set on both sides below the welding gun (10). Cleaning component (8), the cleaning component (8) is located at the bottom of the top plate (7) away from the welding gun (10), and a cam (15) is provided at the top of one side of the cleaning component (8), and a movable component (16) is provided on the cleaning component (8) below the cam (15) by means of a spring; A striking hammer (18) is provided at the bottom end of the movable part (16), and a third drive motor (14) for driving the cam (15) to rotate is provided on the side of the cleaning part (8) away from the cam (15). A collection tank (13) is located in the center of the base (1), and a fan (25) is provided at the bottom of the collection tank (13). A filter tank (26) is provided in the center of the collection tank (13).

2. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 1, characterized in that: A slag inlet (27) is provided at the center of the top of the base (1), and the slag inlet (27) is connected to the collection tank (13).

3. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 1, characterized in that: The top of the frame (2) is provided with a first lead screw (5), and a first drive block (6) is sleeved on the first lead screw (5). The bottom end of the first drive block (6) is connected to the top plate (7).

4. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 3, characterized in that: The top of one side of the frame (2) is fixed with a first drive motor (4), and the output end of the first drive motor (4) is connected to the first lead screw (5).

5. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 1, characterized in that: Support plates (12) are provided on both sides of the top of the base (1), and the side of the support plate (12) near the metal part (11) is provided with a locking piece (24) via a turntable (23). The locking piece (24) is embedded inside the metal part (11). A fourth drive motor (22) is provided on the side of the support plate (12) away from the locking piece (24), and the output end of the fourth drive motor (22) is connected to the turntable (23) via a roller.

6. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 5, characterized in that: The base (1) has grooves (3) on both sides of its top, and a second lead screw (20) is provided inside each groove (3). A second drive block (21) is sleeved on each of the second lead screws (20), and the top of the second drive block (21) is connected to the support plate (12).

7. The metal processing welding equipment capable of automatically cleaning welding slag according to claim 6, characterized in that: Each of the bases (1) on one side of the groove (3) is provided with a second drive motor (19), and the output end of the second drive motor (19) is connected to the second lead screw (20).

8. The metal processing and welding equipment capable of automatically cleaning welding slag according to claim 6, characterized in that: A guide sleeve (17) is provided at the bottom end of one side of the cleaning component (8), and the movable component (16) passes through the guide sleeve (17).

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