Adjustable saw plate table for gang saw

Abstract

The utility model belongs to the field of gang saw technology, concretely relates to a gang saw is with adjusting formula sawing board workstation, and the electric telescopic link of upside can be firmly fixed to stone, and the design of soft rope and tower block can make the transverse fixing mechanism can according to the different thickness of gang saw cutting device used saw blade, and process different width, the crack that cuts out to stone is flexibly adjusted and fixed, thereby the adaptability of clamping device is improved, the rotatory clamping rod, support rod and the connecting rod that can go up and down lift can be convenient for the staff to the rotation and adjustment of clamping device when stone processing, improved production efficiency, the design of long -type clamping block further increased the stability when cutting of gang saw cutting device, thereby improved the processing accuracy of stone.

Description

Technical Field

[0001] This utility model belongs to the field of gang saw technology, specifically relating to an adjustable saw plate workbench for gang saws. Background Technology

[0002] In various industries such as stone processing, gang saws are an important cutting tool. In the traditional gang saw cutting process, after a section of the stone is cut, the stone needs to be fixed to ensure the stability and safety of the cutting process, while also ensuring the flatness and precision of the cut surface.

[0003] However, traditional gang saw workbenches usually lack flexible adjustment functions. The size, thickness, and hardness of the saw blade materials vary, and traditional workbenches often use fixed clamping devices, which cannot be adapted to the actual situation of the saw blade materials. Operators need to spend a lot of time and energy to manually adjust the position of the saw blade, and may even need to use additional tools to fix it. This is not only cumbersome to operate, but also inefficient. These problems limit the improvement of production efficiency and the guarantee of processing accuracy. Utility Model Content

[0004] The purpose of this utility model is to provide an adjustable saw table for gang saws to solve the problems mentioned in the background art.

[0005] To achieve the above-mentioned technical objectives, the technical solution adopted by this utility model is as follows:

[0006] An adjustable sawing table for gang saws includes a main frame, a gang saw cutting mechanism installed on the upper side of the main frame, a lifting mechanism provided on the lower side of the main frame, a support platform installed on the upper side of the lifting mechanism, and a clamping device installed on the upper side of the support platform.

[0007] The clamping device includes a lateral fixing mechanism, which includes symmetrically distributed support rods. The support rods are rotatably connected to the support platform. A connecting rod is slidably connected to the inner side of the support rod. A crossbar is fixedly connected to the top side of the connecting rod. Several soft ropes are fixedly fixed at intervals on the lower side of the crossbar. A tower-shaped block is fixedly connected to the lower side of the soft ropes. A clamping mechanism is provided at the front of the fixing mechanism. The clamping mechanism includes symmetrically distributed clamping rods. The clamping rods are rotatably connected to the support platform. An electric telescopic rod is laterally fixed to the upper side of the clamping rod. A long clamping block is fixed to the output end of the electric telescopic rod. The support platform has a hollow internal structure. A synchronization component for controlling the synchronous rotation of the support rods and the clamping rods is installed inside the support platform.

[0008] The synchronization component includes a timing pulley. The support rod and the clamping rod are both rotatably mounted with timing pulleys fixedly connected to them. A timing belt drives between the two timing pulleys on the same side. A first spur gear is concentrically connected to the lower side of one of the clamping rods. A second spur gear meshing with the first spur gear is rotatably mounted on the side of the first spur gear. A first sprocket is rotatably mounted and concentrically fixed to the lower side of the second spur gear. A second sprocket is rotatably mounted and concentrically fixed to the lower side of the other clamping rod. A chain drives between the first sprocket and the second sprocket. A control component is connected to the lower side of one of the clamping rods.

[0009] The control component includes a worm gear, which is pulsatorically connected to the clamping rod. A rotating rod is rotatably mounted on the inner side of the support platform. Handles that are pulsatorically connected to the rotating rod are rotatably mounted on the front and rear outer sides of the support platform. A worm is fixed in the middle of the rotating rod, and the worm gear meshes with the worm.

[0010] The support platform has multiple reinforcing blocks fixed inside.

[0011] The upper side of the support rod has a square groove that communicates with the interior. A matching friction block is installed inside the square groove, and a U-shaped block that is fixedly connected to the support rod is installed outside the square groove. A tension spring is installed between the U-shaped block and the friction block.

[0012] The bottom of the support platform is provided with an auxiliary support assembly, which includes a second electric telescopic rod distributed on the left and right. The output end of the second electric telescopic rod is close to the inner side, and a fixing block is fixed to the output end of the second electric telescopic rod.

[0013] The rotating clamping rod and the upper electric telescopic rod firmly fix the stone. The design of the soft rope and the tower-shaped block allows the lateral fixing mechanism to be flexibly adjusted and fixed according to the different thicknesses of the saw blades used in the gang saw cutting device and the different processing widths, thereby improving the adaptability of the clamping device. The rotating clamping rod, support rod, and vertically adjustable connecting rod facilitate the installation and adjustment of the clamping device by the workers during stone processing, improving production efficiency. The design of the long clamping block further increases the stability of the gang saw cutting device during cutting, thereby improving the processing accuracy of the stone. The cooperation of the sprocket, chain, first spur gear, and second spur gear allows the frame rod to rotate simultaneously in opposite directions, thereby controlling the rotation of the electric telescopic rod while improving the structural strength, thus ensuring the stability of the clamping device. The cooperation of the synchronous pulley and synchronous belt allows the lateral fixing mechanism and the clamping mechanism to rotate synchronously, while also preventing them from rotating in opposite directions. To reduce slippage and lower maintenance and manufacturing costs, the worm gear, worm, and rotating rod design in the control components allows users to easily control the rotation of the support rod and clamping rod by cranking the handle, thereby fixing the stone. Due to the one-way locking characteristic of the worm gear mechanism, the cooperation between the worm gear, worm, and crank makes the control components easy to operate and also improves the stability of the clamping device. The reinforcing block on the inner side of the support platform enhances the structural strength of the support platform, improving its load-bearing capacity and stability. Friction blocks and tension springs are installed in the square groove on the upper part of the support rod. This design not only provides additional friction to prevent the connecting rod from slipping during cutting, but also facilitates adjustment to ensure the height of the lateral fixing mechanism, improving ease of use and stability. The second electric telescopic rod and fixing block allow the auxiliary support components to provide additional support when needed, further enhancing the stability of the support platform for the stone and further improving processing accuracy. Attached Figure Description

[0014] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a cross-sectional structural diagram of the support platform in this utility model.

[0017] Figure 3 for Figure 2 A magnified structural diagram of point A in the middle.

[0018] Figure 4 for Figure 2 A magnified structural diagram at point B in the middle.

[0019] Figure 5 for Figure 2 A magnified structural diagram at point C.

[0020] 1. Main frame; 2. Gang saw cutting mechanism; 3. Lifting mechanism; 5. Support platform; 6. Support rod; 7. Connecting rod; 8. Crossbar; 9. Soft rope; 10. Tower block; 11. Clamping rod; 12. Electric telescopic rod; 13. Long clamping block; 14. Synchronous pulley; 15. Synchronous belt; 16. First spur gear; 17. Second spur gear; 18. First sprocket; 19. Second sprocket; 20. Chain; 21. Worm gear; 22. Rotating rod; 23. Handle; 24. Worm; 25. Reinforcing block; 26. Square groove; 27. Friction block; 28. U-shaped block; 29. ​​Tension spring; 30. Second electric telescopic rod; 31. Fixing block. Detailed Implementation

[0021] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.

[0022] like Figure 1-5 As shown, an adjustable sawing table for a gang saw includes a main frame 1, a gang saw cutting mechanism 2 installed on the upper side of the main frame 1, a lifting mechanism 3 provided on the lower side of the main frame 1, a support platform 5 installed on the upper side of the lifting mechanism 3, and a clamping device installed on the upper side of the support platform 5.

[0023] The clamping device includes a lateral fixing mechanism, which includes symmetrically distributed support rods 6. The support rods 6 are rotatably connected to the support platform 5. A connecting rod 7 is slidably connected to the inner side of the support rods 6. A crossbar 8 is fixedly connected to the top side of the connecting rod 7. Several soft ropes 9 are fixedly fixed at intervals on the lower side of the crossbar 8. A tower-shaped block 10 is fixedly connected to the lower side of the soft ropes 9. A clamping mechanism is provided on the front side of the fixing mechanism. The clamping mechanism includes symmetrically distributed clamping rods 11. The clamping rods 11 are rotatably connected to the support platform 5. An electric telescopic rod 12 is laterally fixed on the upper side of the clamping rod 11. A long clamping block 13 is fixed to the output end of the electric telescopic rod 12. The support platform 5 has a hollow internal structure. A synchronization component for controlling the synchronous rotation of the support rods 6 and the clamping rods 11 is installed inside the support platform 5.

[0024] When the equipment is not in use, the rotating support rod 6 and clamping rod 11 cause the crossbar 8 and electric telescopic rod 12 to face forward and backward respectively. When it is necessary to cut the stone, the stone is placed on the support platform 5. The main frame 1 serves as the support structure for the entire workbench. The gang saw cutting mechanism 2 is installed on its upper side to cut the stone. The lower side of the main frame 1 is equipped with a lifting mechanism 3, which allows the height of the workbench to be adjusted as needed to meet the cutting requirements of different sizes or types of materials.

[0025] After the gang saw cutting mechanism 2 cuts a groove in the stone, the synchronization component can control the support rod 6 and the clamping rod 11 to rotate, the connecting rod 7 can extend and retract up and down, and insert the tower-shaped block 10 on the lower side of the soft rope 9 into the gap in the stone where the gang saw cutting mechanism 2 cuts. The tower-shaped block 10 is composed of rectangular blocks of different widths, which can accommodate the thickness of the saw blade of the gang saw cutting mechanism 2 of different widths. The electric telescopic rod 12 on the upper side of the clamping rod 11 clamps and fixes the stone. After the stone is cut, the tower-shaped block 10 is pulled out, and the synchronization component can control the support rod 6 and the clamping rod 11 to rotate, so as to facilitate the removal of the stone.

[0026] The rotating clamping rod 11 and the upper electric telescopic rod 12 can firmly fix the stone. The design of the soft rope 9 and the tower-shaped block 10 allows the lateral fixing mechanism to flexibly adjust and fix the gap cut into the stone according to the different thicknesses of the saw blades used in the gang saw cutting device and the different widths to be processed, thereby improving the adaptability of the clamping device. The rotating clamping rod 11, the support rod 6 and the vertically adjustable connecting rod 7 can facilitate the installation and adjustment of the clamping device by the workers during stone processing, thereby improving production efficiency. The design of the long clamping block 13 further increases the stability of the gang saw cutting device during cutting, thereby improving the processing accuracy of the stone.

[0027] The synchronization assembly includes a timing pulley 14. The support rod 6 and the clamping rod 11 are both rotatably mounted and fixedly connected to the timing pulley 14. The two timing pulleys 14 on the same side are connected by a timing belt 15. The lower side of one of the clamping rods 11 is concentrically connected to a first spur gear 16. The side of the first spur gear 16 is rotatably mounted with a second spur gear 17 that meshes with the first spur gear 16. The lower side of the second spur gear 17 is rotatably mounted with a first sprocket 18 that is concentrically fixed to it. The lower side of the other clamping rod 11 is rotatably mounted with a second sprocket 19 that is concentrically fixed to it. The first sprocket 18 and the second sprocket 19 are connected by a chain 20. The lower side of one of the clamping rods 11 is connected to a control assembly.

[0028] The control component can control the rotation of the clamping rod. The cooperation of the sprocket, chain 20, first spur gear 16 and second spur gear 17 enables the clamping rod to rotate in opposite directions simultaneously. This achieves control over the rotation of the electric telescopic rod 12 while also improving the structural strength, thus ensuring the stability of the clamping device. The cooperation of the synchronous pulley 14 and the synchronous belt 15 enables the lateral fixing mechanism and the clamping mechanism to rotate synchronously, while also preventing slippage and reducing maintenance and manufacturing costs.

[0029] The control assembly includes a worm gear 21, which is connected to the clamping rod 11. A rotating rod 22 is rotatably mounted on the inner side of the support platform 5. A crank handle 23, which is connected to the rotating rod 22, is rotatably mounted on both the front and rear outer sides of the support platform 5. A worm 24 is fixed in the middle of the rotating rod 22, and the worm gear 21 meshes with the worm 24.

[0030] The design of the worm gear 21, worm 24 and rotating rod 22 in the control assembly allows users to easily control the rotation of the support rod 6 and clamping rod 11 by cranking the handle 23, thereby fixing the stone. Since the worm gear 21 and worm 24 mechanism has a one-way locking characteristic, the cooperation of the worm gear 21, worm 24 and crank 23 not only simplifies the operation of the control assembly, but also improves the stability of the clamping device.

[0031] Multiple reinforcing blocks 25 are fixed inside the support platform 5.

[0032] The reinforcing block 25 on the inner side of the support platform 5 enhances the structural strength of the support platform 5 and improves its load-bearing capacity and stability.

[0033] The upper side of the support rod 6 has a square groove 26 that communicates with the interior. A matching friction block 27 is installed inside the square groove 26. A U-shaped block 28 that is fixedly connected to the support rod 6 is installed outside the square groove 26. A tension spring 29 is installed between the U-shaped block 28 and the friction block 27.

[0034] Friction blocks 27 and tension springs 29 are installed in the square groove 26 at the top of the support rod 6. This design not only provides additional friction to prevent the connecting rod 7 from sliding during the cutting process, but also facilitates adjustment to ensure the height of the lateral fixing mechanism, improving ease of use and stability.

[0035] The bottom of the support platform 5 is provided with an auxiliary support assembly, which includes a second electric telescopic rod 30 distributed on the left and right. The output end of the second electric telescopic rod 30 is close to the inner side, and a fixing block 31 is fixed to the output end of the second electric telescopic rod 30.

[0036] The second electric telescopic rod 30 and the fixing block 31 enable the auxiliary support assembly to provide additional support when needed, further enhancing the stability of the support platform 5 on the stone and further improving the processing accuracy.

[0037] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.

Claims

1. An adjustable sawing table for a gang saw, comprising a main frame, a gang saw cutting mechanism mounted on the upper side of the main frame, a lifting mechanism provided on the lower side of the main frame, and a support platform mounted on the upper side of the lifting mechanism, characterized in that: A clamping device is installed on the upper side of the support platform; The clamping device includes a lateral fixing mechanism, which includes symmetrically distributed support rods. The support rods are rotatably connected to the support platform. A connecting rod is slidably connected to the inner side of the support rod. A crossbar is fixedly connected to the top side of the connecting rod. Several soft ropes are fixedly fixed at intervals on the lower side of the crossbar. A tower-shaped block is fixedly connected to the lower side of the soft ropes. A clamping mechanism is provided at the front of the fixing mechanism. The clamping mechanism includes symmetrically distributed clamping rods. The clamping rods are rotatably connected to the support platform. An electric telescopic rod is laterally fixed to the upper side of the clamping rod. A long clamping block is fixed to the output end of the electric telescopic rod. The support platform has a hollow internal structure. A synchronization component for controlling the synchronous rotation of the support rods and the clamping rods is installed inside the support platform.

2. The adjustable saw blade workbench for a gang saw according to claim 1, characterized in that: The synchronization component includes a timing pulley. The support rod and the clamping rod are both rotatably mounted with timing pulleys fixedly connected to them. A timing belt drives between the two timing pulleys on the same side. A first spur gear is concentrically connected to the lower side of one of the clamping rods. A second spur gear meshing with the first spur gear is rotatably mounted on the side of the first spur gear. A first sprocket is rotatably mounted and concentrically fixed to the lower side of the second spur gear. A second sprocket is rotatably mounted and concentrically fixed to the lower side of the other clamping rod. A chain drives between the first sprocket and the second sprocket. A control component is connected to the lower side of one of the clamping rods.

3. The adjustable saw blade workbench for a gang saw according to claim 2, characterized in that: The control component includes a worm gear, which is pulsatorically connected to the clamping rod. A rotating rod is rotatably mounted on the inner side of the support platform. Handles that are pulsatorically connected to the rotating rod are rotatably mounted on the front and rear outer sides of the support platform. A worm is fixed in the middle of the rotating rod, and the worm gear meshes with the worm.

4. The adjustable saw blade workbench for a gang saw according to claim 3, characterized in that: The support platform has multiple reinforcing blocks fixed inside.

5. The adjustable saw blade workbench for a gang saw according to claim 4, characterized in that: The upper side of the support rod has a square groove that communicates with the interior. A matching friction block is installed inside the square groove, and a U-shaped block that is fixedly connected to the support rod is installed outside the square groove. A tension spring is installed between the U-shaped block and the friction block.

6. The adjustable saw blade workbench for a gang saw according to claim 5, characterized in that: The bottom of the support platform is provided with an auxiliary support assembly, which includes a second electric telescopic rod distributed on the left and right. The output end of the second electric telescopic rod is close to the inner side, and a fixing block is fixed to the output end of the second electric telescopic rod.

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