A conveying device for iron phosphate production
By introducing a detection mechanism and a blending mechanism into the conveying equipment for ferric phosphate preparation, the problems of stratified accumulation of ferric phosphate and leakage of fine powder were solved, enabling real-time monitoring of the conveying process and uniform particle distribution, thereby improving the quality of finished products and production continuity.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ZHEJIANG LINGYI NEW ENERGY TECHNOLOGY CO LTD
- Filing Date
- 2025-08-11
- Publication Date
- 2026-05-29
Smart Images

Figure CN224298346U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of powder conveying technology, specifically a conveying device for the preparation of iron phosphate. Background Technology
[0002] Conveying equipment used in the preparation of ferric phosphate is a crucial piece of machinery in the ferric phosphate production process. It is responsible for efficiently transporting raw materials, semi-finished products, or finished products from one processing stage to another. These devices typically have a closed conveying structure, which effectively reduces the irritation of dust to the human body and environmental pollution. At the same time, they exhibit stable and reliable conveying capabilities, ensuring stable material flow and reducing waste.
[0003] When existing conveying equipment for ferric phosphate preparation uses pneumatic conveying, smaller particles are conveyed at a faster speed, while larger particles are conveyed at a slower speed. When these particles reach the discharge hopper, the ferric phosphate tends to accumulate in layers, affecting the quality of the finished product. Furthermore, fine powder is prone to leakage during conveying, and existing conveying equipment for ferric phosphate preparation makes it difficult to detect leaks along the entire pipeline. Utility Model Content
[0004] Based on this, the purpose of this utility model is to provide a conveying device for the preparation of ferric phosphate, so as to solve the technical problems of ferric phosphate layering affecting the quality of finished products and easy leakage and difficulty in detection during the conveying of fine powder.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a conveying device for preparing ferric phosphate, comprising a shell,
[0006] The testing mechanism includes a first mounting plate, a guide rail on one side of the first mounting plate, a movable block that slides along the guide rail via a trolley, a micro-dust sensor on one side of the movable block, and a second mounting plate at the other end of the guide rail.
[0007] A mixing mechanism, comprising a third mounting plate, a motor being provided on one side of the third mounting plate, a rotating rod being provided at the output end of the motor, and fan blades being provided on the rotating rod.
[0008] By adopting the above technical solution, the first mounting plate provides a stable mounting base for the guide rail, ensuring the stability of the guide rail and providing a reliable track for the sliding of the moving block.
[0009] Furthermore, the interior of the outer shell is provided with a material discharge bin, the top of the material discharge bin is provided with a filter bag, the top of the filter bag is provided with a nozzle, and the top of the nozzle is provided with a compression cylinder.
[0010] By adopting the above technical solution, the outer shell provides necessary protection for the material hopper and its internal components, preventing external impurities and interference from entering and ensuring the stable operation of the equipment.
[0011] Furthermore, a negative pressure fan is provided on one side of the nozzle, a discharge pipe is provided at the bottom of the discharge hopper, and a discharge valve is provided on the discharge pipe.
[0012] By adopting the above technical solutions, the suction of the negative pressure fan helps to maintain stable airflow in the pipeline and reduces the risk of material accumulation or blockage in the pipeline.
[0013] Furthermore, a conveying pipe is provided on one side of the material hopper, a negative pressure material valve is provided on the conveying pipe, a three-way pipe is provided on one side of the negative pressure material valve, and an air inlet is provided at one end of the conveying pipe.
[0014] By adopting the above technical solution, the material hopper, as a storage and supply unit for materials, achieves continuous material conveying and improves production efficiency through its connection with the conveying pipe.
[0015] Furthermore, a discharge pipe is connected to the top of the three-way pipe, a discharge valve is provided on the discharge pipe, and a buffer hopper is provided at one end of the discharge pipe.
[0016] By adopting the above technical solution, the discharge valve can accurately control the flow rate of material in the discharge pipe, ensuring that the material is discharged at a predetermined speed and quantity.
[0017] Furthermore, the guide rail is adapted to the conveying pipe, and two filter bags are provided, which are symmetrically arranged along the central axis of the outer shell.
[0018] By adopting the above technical solution, the compatibility between the guide rail and the conveying pipe ensures that the micro-dust sensor can move freely along the length of the conveying pipe, thereby more accurately detecting the leakage of fine powder during the entire conveying process.
[0019] Furthermore, the model number of the micro-dust sensor is S7-L Smart Dust.
[0020] By adopting the above technical solution, the S7-L Smart Dust micro-dust sensor has high sensitivity and accuracy, and can monitor the concentration of fine powder in the conveying pipeline in real time.
[0021] In summary, the present invention has the following main advantages:
[0022] 1. This utility model achieves real-time monitoring of fine powder leakage in the conveying pipeline by setting up a detection mechanism. The micro dust sensor in the detection mechanism can move freely along the guide rail to cover the entire conveying pipeline, thereby ensuring that fine powder leakage at any location can be detected in time. This not only improves the safety of the working environment and reduces the harm of fine powder to workers' health, but also helps to detect and repair leaks in time, preventing material waste and environmental pollution. Through real-time monitoring and rapid response, the detection mechanism provides a guarantee for the conveying process of ferric phosphate.
[0023] 2. This utility model, by setting up a mixing mechanism, uses a motor to drive the rotating rod and fan blades to rotate, mixing iron phosphate particles of different sizes, so that the particles are more evenly distributed in the conveying pipeline, avoiding the stratification phenomenon caused by the difference in particle size, improving the quality uniformity of the finished product, and also ensuring the stability and consistency of iron phosphate in subsequent processing. Attached Figure Description
[0024] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0025] Figure 2 This is a schematic diagram of the main structure of this utility model;
[0026] Figure 3 This is a schematic diagram of the structure of the testing mechanism of this utility model;
[0027] Figure 4 This is a schematic diagram of the mixing mechanism of this utility model.
[0028] In the diagram: 1. Air inlet; 2. Conveying pipe; 3. T-pipe; 4. Discharge pipe; 5. Discharge valve; 6. Buffer hopper; 7. Detection mechanism; 701. First mounting plate; 702. Guide rail; 703. Carriage; 704. Moving block; 705. Micro dust sensor; 706. Second mounting plate; 8. Negative pressure valve; 9. Housing; 10. Discharge hopper; 11. Filter bag; 12. Nozzle; 13. Compressed cylinder; 14. Negative pressure fan; 15. Mixing mechanism; 1501. Third mounting plate; 1502. Motor; 1503. Rotating rod; 1504. Fan blade; 16. Discharge pipe; 17. Discharge valve. Detailed Implementation
[0029] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0030] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection", "linking", and "setting" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0032] The embodiments of this utility model will be described below based on its overall structure.
[0033] A conveying device for the preparation of ferric phosphate, such as Figures 1-4 As shown, it includes the outer casing 9.
[0034] The detection mechanism 7 includes a first mounting plate 701, a guide rail 702 is provided on one side of the first mounting plate 701, a moving block 704 is engaged and slidably moved on the guide rail 702 by a trolley 703, a micro dust sensor 705 is provided on one side of the moving block 704, and a second mounting plate 706 is provided at the other end of the guide rail 702.
[0035] The mixing mechanism 15 includes a third mounting plate 1501. A motor 1502 is provided on one side of the third mounting plate 1501. A rotating rod 1503 is provided at the output end of the motor 1502. A fan blade 1504 is provided on the rotating rod 1503. The first mounting plate 701 provides a stable mounting base for the guide rail 702, ensuring the stability of the guide rail 702 and providing a reliable track for the sliding of the moving block 704. The trolley 703 allows the moving block 704 to slide freely on the guide rail 702 while maintaining a stable engagement state, avoiding shaking and falling off during the movement.
[0036] See Figure 2 , Figure 4The outer casing 9 has a material discharge bin 10 inside, a filter bag 11 on top of the material discharge bin 10, a nozzle 12 above the filter bag 11, and a compression cylinder 13 on top of the nozzle 12. The outer casing 9 provides necessary protection for the material discharge bin 10 and its internal components, preventing external impurities and interference from entering and ensuring the stable operation of the equipment. The filter bag 11 can capture and filter out particles in the gas and place the raw materials into the negative pressure fan 14.
[0037] See Figure 2 A negative pressure fan 14 is provided on one side of the nozzle 12, and a discharge pipe 16 is provided at the bottom of the discharge hopper 10. A discharge valve 17 is provided on the discharge pipe 16. The suction of the negative pressure fan 14 helps to maintain stable airflow in the pipe and reduce the risk of material accumulation or blockage in the pipe. When the discharge valve 17 is closed, it can tightly seal the discharge pipe 16 to prevent material leakage, maintain the cleanliness of the production environment and the utilization rate of materials.
[0038] See Figure 1 A conveying pipe 2 is provided on one side of the material discharge bin 10. A negative pressure material valve 8 is provided on the conveying pipe 2. A three-way pipe 3 is provided on one side of the negative pressure material valve 8. An air inlet 1 is provided at one end of the conveying pipe 2. The material discharge bin 10 serves as a material storage and supply unit. Through its connection with the conveying pipe 2, it realizes continuous material conveying and improves production efficiency. The air inlet 1 serves as the air source inlet of the conveying system, providing necessary power support for the entire conveying process and ensuring the smooth conveying of materials.
[0039] See Figure 1 The top of the three-way pipe 3 is connected to the discharge pipe 4, the discharge pipe 4 is equipped with a discharge valve 5, and one end of the discharge pipe 4 is equipped with a buffer hopper 6. The discharge valve 5 can accurately control the flow rate of the material in the discharge pipe 4 to ensure that the material is discharged at a predetermined speed and amount. The material stored in the buffer hopper 6 can continue to supply downstream equipment, thereby ensuring the continuity of production.
[0040] See Figure 1 , Figure 4 The guide rail 702 is adapted to the conveying pipe 2. Two filter bags 11 are provided, and the two filter bags 11 are symmetrically arranged along the central axis of the outer shell 9. The adaptation of the guide rail 702 to the conveying pipe 2 ensures that the micro dust sensor 705 can move freely along the length of the conveying pipe 2, thereby more accurately detecting the leakage of fine powder during the entire conveying process. The close cooperation between the guide rail 702 and the conveying pipe 2 improves the stability of the entire detection mechanism and ensures the accuracy and reliability of the micro dust sensor 705 during the detection process.
[0041] See Figure 3The 705 micro dust sensor, model S7-L Smart Dust, has high sensitivity and accuracy. It can monitor the concentration of fine powder in the conveying pipeline in real time. If the concentration of fine powder exceeds the preset threshold, it will immediately send an alarm message to the external control console via an electrical signal, which helps to prevent material waste and environmental pollution.
[0042] The implementation principle of this utility model is as follows: First, the negative pressure fan 14 is started and the negative pressure material valve 8 is opened, so that the gas flows sequentially along the air inlet 1, the conveying pipe 2, and the discharge bin 10 to the negative pressure fan 14. Then, the discharge valve 5 is opened, so that the raw material enters the conveying pipe 2 through the discharge pipe 4 and is conveyed by wind to the discharge bin 10. At the same time, the motor 1502 is started to drive the rotating rod 1503 and the fan blade 1504 to rotate, effectively mixing particles of different sizes. The trolley 703 drives the moving block 704 to slide back and forth along the guide rail 702. At the same time, the micro dust sensor 705 detects the environment in real time. When fine powder leakage is detected, the micro dust sensor 705 sends an electrical signal to the external control panel to alarm, prompting the staff to carry out maintenance. At the same time, the location of the micro dust sensor 705 allows the staff to quickly find the leak point. After the conveying is completed, the negative pressure fan 14, the negative pressure material valve 8 and the discharge valve 5 are closed, and the discharge valve 17 is opened to let the raw material fall into the subsequent processing equipment.
[0043] All parts not covered in this utility model are the same as or can be implemented using existing technologies, and will not be described in detail here.
[0044] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.
Claims
1. A conveying device for preparing ferric phosphate, characterized in that: Including the outer casing (9), The detection mechanism (7) includes a first mounting plate (701), a guide rail (702) is provided on one side of the first mounting plate (701), a moving block (704) is engaged and slidably mounted on the guide rail (702) by a trolley (703), a micro dust sensor (705) is provided on one side of the moving block (704), and a second mounting plate (706) is provided at the other end of the guide rail (702). A mixing mechanism (15) includes a third mounting plate (1501), a motor (1502) is provided on one side of the third mounting plate (1501), a rotating rod (1503) is provided at the output end of the motor (1502), and a fan blade (1504) is provided on the rotating rod (1503).
2. The conveying equipment for preparing ferric phosphate according to claim 1, characterized in that: The outer shell (9) is provided with a material discharge bin (10) inside, a filter bag (11) is provided on the top of the material discharge bin (10), a nozzle (12) is provided above the filter bag (11), and a compression cylinder (13) is provided on the top of the nozzle (12).
3. The conveying equipment for preparing ferric phosphate according to claim 2, characterized in that: A negative pressure fan (14) is provided on one side of the nozzle (12), and a discharge pipe (16) is provided at the bottom of the discharge bin (10), with a discharge valve (17) provided on the discharge pipe (16).
4. The conveying equipment for preparing ferric phosphate according to claim 2, characterized in that: A conveying pipe (2) is provided on one side of the material hopper (10), a negative pressure material valve (8) is provided on the conveying pipe (2), a three-way pipe (3) is provided on one side of the negative pressure material valve (8), and an air inlet (1) is provided at one end of the conveying pipe (2).
5. The conveying equipment for preparing ferric phosphate according to claim 4, characterized in that: The top of the three-way pipe (3) is connected to a discharge pipe (4), a discharge valve (5) is provided on the discharge pipe (4), and a buffer hopper (6) is provided at one end of the discharge pipe (4).
6. The conveying equipment for preparing ferric phosphate according to claim 4, characterized in that: The guide rail (702) is adapted to the conveying pipe (2), and two filter bags (11) are provided, which are symmetrically arranged along the central axis of the outer shell (9).
7. The conveying equipment for preparing ferric phosphate according to claim 1, characterized in that: The dust sensor (705) is model S7-L Smart Dust.