High-speed slitting and warping machine for grey cloth production
By introducing a dust removal component into the slitting and warping machine, and utilizing a combination of motor-driven fan blades and agitator rods, the problem of dust forming a thin film on the water surface was solved, achieving a highly efficient dust removal effect and improving the cleanliness of fabric production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- YICHENG SHENGSHENG TEXTILE CO LTD
- Filing Date
- 2025-04-17
- Publication Date
- 2026-05-29
AI Technical Summary
When existing slitting and warping machines use sponges to rub and remove dust from the warp yarns of the fabric, the dust easily forms a thin film on the water surface, which reduces the water's adsorption capacity and affects the dust removal effect.
A high-speed slitting and warping machine was designed, employing a dust removal component, including a motor-driven fan blade and an agitator. The fan blade provides downward pressure to drive dust into the water, while the agitator prevents dust from forming a film on the water surface. This is combined with a sponge roller for dust removal.
It effectively prevents dust from forming a film on the water surface, improves the dust removal effect, enhances the water's adsorption capacity, and ensures the efficient operation of the dust removal process.
Smart Images

Figure CN224299509U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of slitting and warping machine technology, and in particular to a high-speed slitting and warping machine for fabric production. Background Technology
[0002] Slitting warping machines are mechanical equipment used in spinning, cotton processing, fabric textile processing, garment manufacturing, apparel manufacturing, garment accessories manufacturing, knitted or crocheted fabrics and their products manufacturing, household textile products manufacturing, and the sale of knitted textiles and garment accessories.
[0003] Publication No. CN215440825U discloses a high-speed slitting warping machine for easy cleaning in fabric production. It includes a slitting warping machine body and fabric warp yarns processed by the machine body. A cleaning device is fixedly installed on the top of the slitting warping machine body, and the fabric warp yarns pass vertically through the cleaning device. The cleaning device includes a cleaning chamber with one end fixedly connected to the top of the slitting warping machine body. A connecting rod is fixedly connected between the front and rear side walls of the cleaning chamber's inner cavity, and a sponge is fixedly installed on the outside of the connecting rod. This device cleans the fabric warp yarns by using the sponge installed on the connecting rod when the fabric warp yarns move to the right, sweeping the dust off and letting it fall into the water, thus completing the cleaning operation. However, the dust is relatively light, and after prolonged operation, the dust will form a thin film on the water surface due to the surface tension of the water, ultimately greatly reducing the water's ability to absorb dust. Utility Model Content
[0004] The purpose of this invention is to address the problem that existing slitting and warping machines use sponges to rub and remove dust from the warp yarns of the fabric. However, the dust is relatively small, and after prolonged operation, the dust will form a thin film on the surface of the water due to the surface tension of the water, which greatly reduces the water's ability to absorb dust. Therefore, this invention proposes a high-speed slitting and warping machine for fabric production.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: A high-speed slitting and warping machine for fabric production includes a working component, a dust removal component at the upper end of the working component, the working component including a worktable, a yarn setter fixedly connected to one end of the upper surface of the worktable, a yarn separating component provided on one side of the yarn setter, the yarn separating component being disposed on the worktable, and an electric take-up roller fixedly connected to the other end of the upper surface of the worktable. The dust removal component includes a dust collector box, which is installed on the upper surface of the worktable and disposed between the yarn separating component and the electric take-up roller. A motor is mounted on the surface of the dust collector. The output end of the motor rotates through the dust collector and extends into it. A fan blade is fixedly connected to the output end of the motor. A worm gear is fixedly connected to the outer surface of the motor output end. A worm is meshed with the outer surface of the worm gear. The worm is rotatably mounted on the upper surface of the dust collector. A belt is fitted onto one end of the worm. A dust removal component is installed inside the dust collector. The fan blade is positioned above the dust removal component. A water collection tank is slidably connected to the lower end of the dust collector. A stirring rod is rotatably mounted inside the water collection tank. One end of the stirring rod rotates through the water collection tank and extends to the outside. The worm and the stirring rod are connected together by a belt.
[0006] Preferably, the workbench is fixedly connected to the bottom surface with support legs, and a reinforcing rod is fixedly connected between every two sets of support legs;
[0007] While supporting the entire device, it also keeps the bottom surface of the worktable away from the ground, preventing moisture from occurring when the bottom surface of the worktable is in direct contact with the ground. At the same time, it increases the connectivity between the legs and increases the stability of the entire device.
[0008] Preferably, the yarn separating component includes a mounting frame, which is fixedly mounted on the upper surface of the workbench. A yarn separating frame is slidably connected to the mounting frame, and a rotating roller is rotatably mounted on the upper surface of the yarn separating frame.
[0009] Used for separating the warp yarns of processed greige fabric.
[0010] Preferably, a mounting ring is fixedly connected to the outer surface of the motor, and the mounting ring is fixedly installed on the upper surface of the dust collector box;
[0011] Used to install the motor in a designated location and to fix it in place.
[0012] Preferably, the dust removal component includes a mounting rod, which is rotatably mounted on the inner wall of the dust collector, and a sponge roller is rotatably connected to the outer surface of the mounting rod;
[0013] Used for dust removal of warp yarns in processed fabric.
[0014] Preferably, a handle is fixedly connected to one side of the water collection tank;
[0015] This allows operators to easily remove the water collection tank from the dust collection box for cleaning or water replenishment.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention proposes a high-speed slitting and warping machine for fabric production. By setting up a dust removal component, the dust on the surface of the fabric warp yarn is cleaned off when it comes into contact with the sponge roller. Then, the motor drives the fan blades to apply a downward force to the dust, so that the dust is absorbed by the water in the water collection tank. Furthermore, the belt drives the stirring rod to rotate, which prevents the dust from adhering to the surface of the water and not dissolving with the water.
[0018] 2. The present invention proposes a high-speed slitting and warping machine for greige fabric production. By setting up working components, installing yarn-splitting parts on the worktable, and giving the yarn-splitting frame a certain degree of mobility, the flexibility of the entire device is increased. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall structure of the working components of this utility model;
[0021] Figure 3 This is a schematic diagram of the overall structure of the dust removal component of this utility model;
[0022] Figure 4 This is a cross-sectional schematic diagram of the dust removal component of this utility model;
[0023] Figure 5 This is a schematic diagram of the overall structure of the water collection tank of this utility model.
[0024] Legend:
[0025] 1. Working components; 11. Workbench; 12. Support legs; 121. Reinforcing rod; 13. Yarn setting frame; 14. Yarn separating component; 141. Mounting frame; 142. Yarn separating frame; 143. Rotary roller; 15. Electric take-up roller; 2. Dust removal components; 21. Dust collector box; 22. Motor; 221. Mounting ring; 23. Fan blade; 24. Worm gear; 25. Worm; 26. Belt; 27. Dust removal component; 271. Mounting rod; 272. Sponge roller; 28. Water collection tank; 281. Handle; 29. Stirring rod. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0028] Reference Figure 1-5 This utility model provides an embodiment of a high-speed slitting and warping machine for fabric production, comprising a working component 1, a dust removal component 2 at the upper end of the working component 1, a worktable 11, a yarn fixing frame 13 fixedly connected to one end of the upper surface of the worktable 11 for fixing the warp yarns of the fabric to be processed, a yarn separating component 14 on one side of the yarn fixing frame 13 for separating the warp yarns of the fabric to be processed, the yarn separating component 14 being disposed on the worktable 11, and an electric take-up roller 15 fixedly connected to the other end of the upper surface of the worktable 11 for take-up the processed warp yarns of the fabric. The dust removal component 2 includes a dust collector 21. When dust removal is performed, the dust is scattered and inhaled by the operator, causing varying degrees of damage to their respiratory tract. The dust collector 21 is installed on the upper surface of the workbench 11 and is located between the yarn separating component 14 and the electric take-up roller 15. A motor 22 is installed on the upper surface of the dust collector 21 to provide power to the fan blades 23 and the stirring rod 29. The output end of the motor 22 rotates through the dust collector 21 and extends into it. The output end of the motor 22 is fixedly connected to the fan blades 23. When the fan blades 23 rotate, they provide a downward pressure, causing the dust in the dust collector 21 to move downward and come into contact with the water in the water collection tank 28, thereby being adsorbed into the water.
[0029] A worm gear 24 is fixedly connected to the outer surface of the output end of the motor 22, driving the worm 25 to move and transmitting the rotational force to the stirring rod 29 through the belt 26. The worm 25 is meshed with the outer surface of the worm gear 24. The worm 25 is rotatably mounted on the upper surface of the dust collection box 21. One end of the worm 25 is fitted with the belt 26. The dust collection box 21 is equipped with a dust removal component 27 to remove dust from the warp yarns of the processed fabric. The fan blade 23 is positioned above the dust removal component 27. A water collection tank 28 is slidably connected to the lower end of the dust collection box 21. Water is placed in the water collection tank 28 to provide humidity when adsorbing dust in the dust collection box 21, thereby removing static electricity from the warp yarns of the fabric. The stirring rod 29 is rotatably mounted inside the water collection tank 28 to stir the water in the water collection tank 28 to prevent dust from forming a film on the surface of the water, thus affecting the final dust removal effect. One end of the stirring rod 29 rotates through the water collection tank 28 and extends to the outside. The worm 25 and the stirring rod 29 are connected together by the belt 26.
[0030] The workbench 11 is fixedly connected to the bottom surface of the support leg 12, which supports the entire device and keeps the bottom surface of the workbench 11 away from the ground to prevent a damp environment. A reinforcing rod 121 is fixedly connected between every two sets of support legs 12 to increase the connection between the support legs 12 and increase the strength of the entire device. The yarn separating component 14 includes a mounting frame 141, which is fixedly installed on the upper surface of the workbench 11. A yarn separating frame 142 is slidably connected to the mounting frame 141. A rotating roller 143 is rotatably installed on the upper surface of the yarn separating frame 142 to separate the warp yarns of the fabric to be processed.
[0031] A mounting ring 221 is fixedly connected to the outer surface of the motor 22. The mounting ring 221 is fixedly installed on the upper surface of the dust collector 21 to facilitate the installation of the motor 22 so that it can work normally. The dust removal component 27 includes a mounting rod 271, which is rotatably installed on the inner wall of the dust collector 21. A sponge roller 272 is rotatably connected to the outer surface of the mounting rod 271 to perform dust removal on the warp yarns of the fabric to be processed. A handle 281 is fixedly connected to one side of the water collection tank 28 to facilitate the pulling of the water collection tank 28 out of the dust collector 21 for cleaning or water addition.
[0032] Working principle: First, add an appropriate amount of water to the water collection tank 28. Then, install the warp yarns of the fabric to be processed onto the yarn setting frame 13, and let it pass through the yarn separating component 14 and the dust removal component 27 in sequence, finally winding onto the electric take-up roller 15. Then, push the water collection tank 28 into the dust collection box 21, and put the belt 26 on the worm gear 25 and the stirring rod 29. Then start the whole device. When the warp yarns of the fabric pass through the outer surface of the sponge roller 272, they are cleaned. After the dust is cleaned, the motor 22 drives the fan blade 23 to apply a downward pressure to the dust, giving the dust a certain speed and contact with the water in the water collection tank 28. Then, the worm gear 24 drives the worm gear 25 to rotate, and finally, under the action of the belt 26, it drives the stirring rod 29 to rotate, so that the stirring rod 29 drives the water in the water collection tank 28 to move, preventing the dust from staying on the surface of the water and forming a dust film that is not absorbed by the water, thus affecting the final dust removal operation.
[0033] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-speed slitting and warping machine for producing grey fabric, comprising a working component (1), wherein a dust removal component (2) is provided at the upper end of the working component (1), characterized in that: The working component (1) includes a workbench (11), with a yarn setter (13) fixedly connected to one end of the upper surface of the workbench (11). A yarn separating component (14) is provided on one side of the yarn setter (13) and is located on the workbench (11). An electric take-up roller (15) is fixedly connected to the other end of the upper surface of the workbench (11). The dust removal component (2) includes a dust removal box (21), which is installed on the upper surface of the workbench (11) and is located between the yarn separating component (14) and the electric take-up roller (15). A motor (22) is provided on the upper surface of the dust removal box (21), and the output end of the motor (22) rotates through the dust removal box (21) and extends into it. The output of the motor (22) is... A fan blade (23) is fixedly connected to the end of the motor (22). A worm gear (24) is fixedly connected to the outer surface of the output end of the motor (22). A worm (25) is meshed with the outer surface of the worm gear (24). The worm (25) is rotatably mounted on the upper surface of the dust collector (21). A belt (26) is fitted on one end of the worm (25). A dust removal component (27) is provided inside the dust collector (21). The fan blade (23) is located above the dust removal component (27). A water collection tank (28) is slidably connected to the lower end of the dust collector (21). A stirring rod (29) is rotatably mounted inside the water collection tank (28). One end of the stirring rod (29) rotatably passes through the water collection tank (28) and extends to the outside. The worm (25) and the stirring rod (29) are connected together by the belt (26).
2. The high-speed slitting and warping machine for fabric production according to claim 1, characterized in that: The workbench (11) is fixedly connected to the bottom surface with legs (12), and a reinforcing rod (121) is fixedly connected between every two sets of legs (12).
3. The high-speed slitting and warping machine for fabric production according to claim 1, characterized in that: The yarn separating component (14) includes a mounting frame (141), which is fixedly mounted on the upper surface of the workbench (11). A yarn separating frame (142) is slidably connected to the mounting frame (141), and a rotating roller (143) is rotatably mounted on the upper surface of the yarn separating frame (142).
4. The high-speed slitting and warping machine for fabric production according to claim 1, characterized in that: An mounting ring (221) is fixedly connected to the outer surface of the motor (22), and the mounting ring (221) is fixedly installed on the upper surface of the dust collector (21).
5. A high-speed slitting and warping machine for fabric production according to claim 1, characterized in that: The dust removal component (27) includes a mounting rod (271), which is rotatably mounted on the inner wall of the dust collector (21), and a sponge roller (272) is rotatably connected to the outer surface of the mounting rod (271).
6. The high-speed slitting and warping machine for fabric production according to claim 1, characterized in that: A handle (281) is fixedly connected to one side of the water collection tank (28).