A sensor-assisted installation assembly
By designing a sensor-assisted installation component, the problem of inaccurate measurement caused by inconvenient sensor installation was solved, enabling precise positioning and angle adjustment of the sensor on the battery pack, thus improving the accuracy of battery detection.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 安徽国轩新能源汽车科技有限公司
- Filing Date
- 2025-05-12
- Publication Date
- 2026-05-29
Smart Images

Figure CN224303238U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of battery testing, and in particular to a sensor-assisted installation component. Background Technology
[0002] Before being put into use, battery packs require extensive testing. Testing methods include high-temperature, impact, and puncture tests. For vibration and impact tests, monitoring sensors must be installed on the battery pack, ensuring the sensor's movement direction is parallel to the battery pack's movement direction. Due to variations in vehicle size and internal structure, the shape of the battery pack and the shape of the connecting lugs used to secure it differ. Some battery packs incorporate side impact beams to mitigate the impact force. During testing, the diverse shapes of the top and sides of the battery pack can affect sensor installation, making it impossible to guarantee perfect parallelism between the sensor's simulated monitoring points and the battery pack. The tilt of the sensor's contact surface can also cause the signal acquisition needle to tilt, leading to discrepancies with simulation results, erratic monitoring signals, and test interruptions, thus affecting the accuracy of battery pack testing. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a sensor mounting assembly for battery testing to solve the problem that inconvenient sensor installation may lead to inaccurate testing.
[0004] Based on the technical problems existing in the background art, this utility model proposes a sensor auxiliary installation component, including a main board body that is adhered to a battery and a first plate body that is hinged to the main board body. The first plate body can be flipped relative to the main board body to change the angle between the first plate body and the main board body. The first plate body and the main board body form a triangular support through a support component. In this solution, the main board body can be attached to any position of the battery, and the first plate body can adhere to the sensor and flip relative to the main board body to change the angle, thereby changing the placement angle of the sensor to adapt to the installation position of the sensor. At the same time, the support component in this solution can support the first plate body and maintain the angle between the first plate body and the main board body.
[0005] Preferably, the support assembly includes a slider and a second plate hinged to the slider. The main plate has grooves on both sides, and the slider has connecting ears on both sides that clamp the main plate and are located outside the grooves. The connecting ears are locked in place on the grooves by mounting bolts. In this solution, the grooves can guide the slider. When the slider reaches the corresponding position, its connecting ears can be fixed by the bolts. The second plate can support the first plate, thereby maintaining the angle between the first plate and the main plate.
[0006] Preferably, a rectangular insert is provided on the side of the connecting ear facing the slide groove, and the width of the insert is the same as the width of the slide groove; in this solution, the rectangular insert can prevent the sliding member from rotating around the bolt as the axis, and avoid the rotation of the sliding member from affecting the support of the first plate.
[0007] Preferably, the end of the second plate away from the sliding member is hinged to the end of the first plate away from the main plate; in this solution, the hinge between the second plate and the first plate can increase the stability between the first plate and the second plate and improve the stability effect.
[0008] Preferably, the sensor can be attached to the side of the first plate and the second plate that is away from the main plate. In this solution, the angle between the first plate and the second plate and the main plate can be changed, which allows the attached sensor to change its angle, thereby addressing the problem of the sensor needing to be adjusted in angle.
[0009] Preferably, the motherboard body has a scale on its side.
[0010] Preferably, one side of the first board of the main board is covered with adhesive; in this solution, the adhesive on the first board is used to stick to the battery, so that the entire device is attached to the battery.
[0011] Preferably, the angle between the second plate and the main plate is at least 90 degrees to 180 degrees; in this solution, when the angle of the second plate is set to 90 degrees to 180 degrees, the angle of its sensor can cope with all installation scenarios.
[0012] Compared with the prior art, the sensor-assisted installation component proposed in this utility model adopts the above technical solution and achieves the following technical effects:
[0013] This invention allows for the proper connection of sensors to the battery before testing, enabling more precise measurement of battery data based on the sensor's installation angle and position. This improves the accuracy of battery measurements and enhances the testing results. Attached Figure Description
[0014] Figure 1 The three-dimensional structure of this utility model Figure 1 ;
[0015] Figure 2 The three-dimensional structure of this utility model Figure 2 .
[0016] In the diagram: 1. Main board body; 2. First board body; 3. Sliding component; 4. Second board body; 11. Slide groove; 31. Connecting ear; 32. Inlay; 12. Scale; 13. Adhesive backing. Detailed Implementation
[0017] Example
[0018] Reference Figures 1-2 This utility model proposes a sensor auxiliary installation component, including a main board body 1 that is adhered to a battery and a first plate body 2 that is hinged to the main board body 1. The first plate body 2 can be flipped relative to the main board body 1 to change the angle between the first plate body 2 and the main board body 1. The first plate body 2 and the main board body 1 form a triangular support through a support component. In this solution, the side of the first plate body 2 away from the main board body 1 is used to adhere the sensor, while the main board body 1 is adhered to the battery. When the sensor angle is skewed, the sensor installation angle can be adjusted by flipping the first plate body 2, and the first plate body 2 is supported by the support component to maintain the angle between the first plate body 2 and the main board body 1.
[0019] In specific implementation, refer to Figure 1 , Figure 2 The support assembly includes a slider 3 and a second plate 4 hinged to the slider 3. The main plate 1 has sliding grooves 11 on both sides. The slider 3 has connecting ears 31 on both sides that hold the main plate 1 and are located outside the sliding grooves 11. The connecting ears 31 are locked in place on the sliding grooves 11 by mounting bolts. In this solution, one end of the first plate 2 is hinged to the main plate 1 and its position is fixed. When the slider 3 moves closer to the hinge point of the first plate 2, the angle of the first plate 2 will change. At the same time, the angle between the second plate 4 and the first plate 2 will also change. When the length of the second plate 4 is the same as the length of the first plate 2, the two plates and the main plate 1 can form an isosceles triangle, which can accommodate the angles of various sensors. The second plate 4 can also be used to attach sensors for installation.
[0020] In specific implementation, refer to Figure 1 , Figure 2 A rectangular insert 32 is provided on the side of the connecting ear 31 facing the slide groove 11. The width of the insert 32 is the same as the width of the slide groove 11. In this solution, the shape of the insert 32 is rectangular. The insert 32 can restrict the connecting ear 31 from driving the sliding member 3 to rotate relative to the column plate, so as to avoid affecting the flipping of the second plate 4.
[0021] In specific implementation, refer to Figure 1 , Figure 2 The end of the second plate 4 away from the sliding member 3 is hinged to the end of the first plate 2 away from the main plate 1; in this scheme, the hinge between the second plate 4 and the first plate 2 can stabilize the triangular support formed by the first plate 2 and the second plate 4.
[0022] In specific implementation, refer to Figure 1 , Figure 2 Sensors can be attached to the side of the first plate 2 and the second plate 4 that is away from the main plate 1.
[0023] In specific implementation, refer to Figure 1 , Figure 2 The motherboard body 1 has a scale 12 on its side; in this design, it is easy for personnel to observe the installation position of the motherboard body 1, which can improve the installation accuracy of personnel.
[0024] In specific implementation, refer to Figure 1 , Figure 2 In this design, the motherboard body 1 has adhesive 13 pasted on one side of the first board body 2. The motherboard body 1 can be glued to the battery through the adhesive 13. The motherboard body 1 needs to be kept vertical to be glued to the battery.
[0025] In specific implementation, refer to Figure 1 , Figure 2 The angle between the second board 4 and the main board 1 is between 90 degrees and 180 degrees. In this solution, the length of the second board 4 is the same as the length of the first board 2. The first board 2 and the second board 4 can form an isosceles triangle, and the angle range can also allow the first board 2 and the main board 1 to form an angle, so as to cope with installation at various angles.
[0026] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A sensor-assisted mounting assembly, characterized in that, It includes a main board body (1) that is attached to the battery and a first plate body (2) that is hinged to the main board body (1). The first plate body (2) can be flipped relative to the main board body (1) to change the angle between the first plate body (2) and the main board body (1). The first plate body (2) and the main board body (1) form a triangular support through a support component.
2. The sensor-assisted installation assembly according to claim 1, characterized in that, The support assembly includes a slider (3) and a second plate (4) hinged to the slider (3). The main plate (1) has a slide groove (11) on both sides. The slider (3) has a connecting ear (31) on both sides that clamps the main plate (1) and is located outside the slide groove (11). The connecting ear (31) is locked in the slide groove (11) by mounting bolts.
3. The sensor-assisted installation assembly according to claim 1, characterized in that, A rectangular insert (32) is provided on the side of the connecting ear (31) facing the slide (11), and the width of the insert (32) is the same as the width of the slide (11).
4. The sensor-assisted installation assembly according to claim 1, characterized in that, The end of the second plate (4) away from the slider (3) is hinged to the end of the first plate (2) away from the main plate (1).
5. The sensor-assisted installation assembly according to claim 1, characterized in that, Sensors can be attached to the side of the first plate (2) and the second plate (4) that is away from the main plate (1).
6. The sensor-assisted installation assembly according to claim 1, characterized in that, The motherboard body (1) has a scale (12) on its side.
7. The sensor-assisted installation assembly according to claim 1, characterized in that, Main board body (1) principle: One side of the first board body (2) is covered with adhesive backing (13).
8. The sensor-assisted installation assembly according to claim 1, characterized in that, The minimum range of the angle between the second plate (4) and the main plate (1) is 90 degrees to 180 degrees.