A high-sealing waterproof solar panel packaging structure
By designing a highly sealed and waterproof solar panel encapsulation structure and adopting a four-sided fixing structure, the problem of the solar panel being fragile during container transportation was solved, achieving stable clamping and waterproofing effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHAOHU WEINENG OPTOELECTRONICS TECH CO LTD
- Filing Date
- 2025-07-07
- Publication Date
- 2026-05-29
AI Technical Summary
Solar panels are fragile during container shipping due to bumps and jostles, and existing packaging structures cannot provide sufficient sealing and protection.
A highly sealed and waterproof solar panel encapsulation structure is designed, which adopts a four-sided fixing structure and includes components such as a connecting shell, a rotating screw, a slider, and a clamping slide plate. The solar panel is stably clamped through a transmission structure.
It effectively prevents solar panels from being damaged by bumps during transportation, improving the sealing and protection during transport.
Smart Images

Figure CN224306203U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar panel processing technology, specifically to a highly sealed waterproof solar panel encapsulation structure. Background Technology
[0002] Solar cells, also known as "solar chips" or "photovoltaic cells," are thin-film photovoltaic semiconductors that directly generate electricity using sunlight. However, a single solar cell cannot be used directly as a power source; therefore, several individual solar cells need to be connected in series and parallel and tightly packaged into solar cell modules. Solar panels have wide applications in real-world production and daily life. Currently, my country has a large number of field projects, temporary projects, and processing sites, but these projects mainly rely on diesel generators for power generation, thus facing problems such as high diesel consumption, high costs, and high carbon emissions. Since solar panels can generate electricity using the sun, and solar energy is a renewable energy source, many of these projects use solar energy as the primary power source, supplemented by diesel generators as emergency backup power, thus forming a smart complementary power supply system to meet the power supply needs of these scenarios.
[0003] The solar panels used in the aforementioned intelligent complementary power supply system need to be packed into containers for transportation. However, due to the gaps between the container and the solar panels on all four sides, the glass panels and aluminum alloy encapsulation frames of the solar panels are prone to breakage due to bumps during transportation, resulting in damage to the solar panels. To address these issues, a highly sealed and waterproof solar panel encapsulation structure is needed. Utility Model Content
[0004] The purpose of this invention is to provide a highly sealed and waterproof solar panel encapsulation structure to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A highly sealed and waterproof solar panel encapsulation structure includes an encapsulation box, an end cap that is rotatably connected to the end face of the encapsulation box via a hinge, a fixing buckle between the encapsulation box and the end cap, and a four-sided fixing structure in the encapsulation box.
[0007] The four-sided fixing structure includes a connecting shell connected to the side wall of the packaging box. A rotating screw is connected to the connecting shell, and a rotating knob is connected to one end of the rotating screw. A shaft retainer is connected to the side wall of the connecting shell and located on the cylindrical surface of the rotating screw. A connecting slide is connected to the side wall of the rotating screw, and a driving slider is connected to both ends of the connecting slide. A driven slider is connected to one end of the driving slider via a connecting plate. A fixed slider is connected to the side wall of both the driving slider and the driven slider. The fixed slider is connected to the side wall of the inner cavity of the packaging box. A clamping slide is connected to the other side wall of the driving slider and the driven slider. A guide slide is connected to both ends of the clamping slide. A rotating connecting seat is connected to the side wall of the clamping slide. A connecting rod is connected to the rotating connecting seat, and a connecting connecting seat is connected to the other end of the connecting rod. A clamping push plate is connected to the side wall of the connecting connecting seat.
[0008] As a preferred embodiment of this utility model, one end of the rotating screw is connected to the side wall of the inner cavity of the connecting housing via a bearing seat, wherein the connection between the rotating screw and the bearing seat is a rotatable connection.
[0009] As a preferred embodiment of this utility model, the rotating screw and the connecting slide are connected by a threaded connection, the driving slider, the driven slider and the fixed slider are all wedge-shaped structures, and a slot is provided on the side wall of the driving slider corresponding to one end of the connecting slide, wherein the connecting slide and the slot are connected by a sliding connection.
[0010] As a preferred embodiment of this utility model, the sidewalls of the driving slider, driven slider and fixed slider that are in contact with each other are provided with interlocking grooves, wherein the connection method of the driving slider, driven slider and fixed slider is a sliding connection.
[0011] As a preferred embodiment of this utility model, the clamping slide plate is provided with a sliding groove corresponding to the driving slider and the driven slider, wherein the driving slider, the driven slider and the sliding groove are connected by a sliding connection.
[0012] As a preferred embodiment of this utility model, a sliding groove is provided on the side wall of the packaging box and corresponding to the guide slide plate, wherein the guide slide plate and the sliding groove are connected by a sliding connection.
[0013] In a preferred embodiment of this utility model, the rotating connecting seat and the connecting rod are rotatably connected by a rotating shaft, and the connecting rod and the connecting connecting seat are rotatably connected by a rotating shaft.
[0014] As a preferred embodiment of this utility model, sponge pads are provided on the bottom of the inner cavity of the packaging box, the bottom of the end cap, and the side walls of the clamping slide and the clamping push plate.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] In this invention, a four-sided fixing structure is set in the high-sealing waterproof solar panel packaging structure. The clamping slide and clamping push plate in the four-sided fixing structure are used to quickly clamp the solar panel during packaging through the transmission structure, so that the solar panel is protected from being bumped during transportation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the isotropic structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the four-sided fixed structure of this utility model;
[0019] Figure 3 for Figure 2 A partial structural diagram.
[0020] In the diagram: 1. Encapsulation box; 2. End cap; 3. Fixing buckle; 4. Four-sided fixing structure; 401. Connecting shell; 402. Rotating screw; 403. Rotating knob; 404. Shaft retainer; 405. Connecting slide bar; 406. Driving slider; 407. Driven slider; 408. Fixed slider; 409. Clamping slide plate; 410. Guide slide plate; 411. Rotating connecting seat; 412. Connecting link; 413. Connecting connecting seat; 414. Clamping push plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0022] To facilitate understanding of this utility model, a more comprehensive description of the utility model will be given below with reference to the accompanying drawings, and several embodiments of the utility model will be provided. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and complete.
[0023] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0025] For an example, please refer to... Figure 1-3 This utility model provides a technical solution:
[0026] A highly sealed waterproof solar panel encapsulation structure includes an encapsulation box 1, an end cap 2 that is rotatably connected to the end face of the encapsulation box 1 via a hinge, a fixing buckle 3 that is provided between the encapsulation box 1 and the end cap 2, and a four-sided fixing structure 4 that is provided in the encapsulation box 1.
[0027] In this embodiment, reference Figure 1 , Figure 2 and Figure 3The four-sided fixed structure 4 includes a connecting housing 401, which is connected to the side wall of the encapsulation box 1. A rotating screw 402 is connected to the connecting housing 401, and a rotating knob 403 is connected to one end of the rotating screw 402. A shaft retainer 404 is connected to the side wall of the connecting housing 401 and located on the cylindrical surface of the rotating screw 402. A connecting slide rod 405 is connected to the side wall of the rotating screw 402, and driving sliders 406 are connected to both ends of the connecting slide rod 405. A driven slider 407 is connected to one end of the driving slider 406 through a connecting plate. Fixed sliders 408 are connected to the side walls of both the driving slider 406 and the driven slider 407. The fixed slider 408 is connected to the side wall of the inner cavity of the encapsulation box 1. A clamping slide plate 409 is connected to the other side wall of the driving slider 406 and the driven slider 407. Guide slide plates 410 are connected to both ends of the clamping slide plate 409. One end of the rotating screw 402 is connected to the side wall of the inner cavity of the connecting housing 401 via a bearing seat. The rotating screw 402 is rotated under the condition that the connection between the rotating screw 402 and the bearing seat is a rotatable connection. When the rotating screw 402 rotates, it drives the connection between the rotating screw 402 and the connecting slide 405, which is a threaded connection. The driving slider 406, the driven slider 407, and the fixed slider 408 are all wedge-shaped structures. A slot is provided on the side wall of 406, corresponding to one end of the connecting slide rod 405. The connecting slide rod 405 is slidably connected to the slot. A groove is provided on the side wall of the driving slider 406, driven slider 407, and fixed slider 408, which are mutually engaged. The driving slider 406, driven slider 407, and fixed slider 408 are slidably connected. A groove is provided on the clamping slide plate 409, corresponding to the driving slider 406 and driven slider 407. The driving slider 406, driven slider 407, and groove are slidably connected. A groove is provided on the side wall of the encapsulation housing 1, corresponding to the guide slide plate 410. Under the condition that the guide slide plate 410 is connected to the slide groove in a sliding connection, it drives the two sets of clamping slide plates 409 to move in opposite directions. A rotating connecting seat 411 is connected to the side wall of the clamping slide plate 409. A connecting rod 412 is connected to the rotating connecting seat 411. The other end of the connecting rod 412 is connected to the connecting connecting seat 413. A clamping push plate 414 is connected to the side wall of the connecting connecting seat 413. The rotating connecting seat 411 and the connecting rod 412 are rotatably connected by a rotating shaft. Under the condition that the connecting rod 412 and the connecting connecting seat 413 are rotatably connected by a rotating shaft, the two sets of clamping push plates 414 are driven to move in opposite directions.
[0028] Furthermore, one end of the rotating screw 402 is connected to the side wall of the inner cavity of the connecting housing 401 via a bearing seat. The rotating screw 402 is rotatably connected to the bearing seat, and the rotating screw 402 is threadedly connected to the connecting slide rod 405. The driving slider 406, the driven slider 407, and the fixed slider 408 are all wedge-shaped structures. A slot is provided on the side wall of the driving slider 406, corresponding to one end of the connecting slide rod 405. The connecting slide rod 405 is slidably connected to the slot. The side walls of the driving slider 406, the driven slider 407, and the fixed slider 408 that contact each other are provided with interlocking grooves. The driving slider 406, the driven slider 407, and the fixed slider 408 are slidably connected. The clamping slide plate 409... The upper part of the package housing 1 has a corresponding groove for the drive slider 406 and the driven slider 407. The drive slider 406 and the driven slider 407 are connected to the groove in a sliding connection. The side wall of the package housing 1 also has a corresponding groove for the guide slide plate 410. The guide slide plate 410 is also connected to the groove in a sliding connection. The rotating connecting seat 411 and the connecting rod 412 are rotatably connected by a rotating shaft. The connecting rod 412 and the connecting connecting seat 413 are rotatably connected by a rotating shaft. The bottom of the inner cavity of the package housing 1, the bottom of the end cover 2, the side wall of the clamping slide plate 409 and the clamping push plate 414 are all provided with sponge pads. Through the interaction between the various components in the four-sided fixing structure 4, the four-sided fixing structure 4 can operate smoothly during use.
[0029] The working process of this utility model is as follows: When using the high-sealing waterproof solar panel encapsulation structure, the solar panel is placed between the clamping slide plate 409 and the clamping push plate 414. One end of the rotating screw 402 is connected to the side wall of the inner cavity of the connecting housing 401 through a bearing seat. The rotating screw 402 is rotated under the condition of a rotational connection with the bearing seat. When the rotating screw 402 rotates, the rotating screw 402 is connected to the connecting slide rod 405 by a threaded connection. The driving slider 406, the driven slider 407, and the fixed slider 408 are all wedge-shaped structures. The side wall of the driving slider 406 is provided with a slot corresponding to one end of the connecting slide rod 405. The connecting slide rod 405 is slidably connected to the slot. The side walls of the driving slider 406, the driven slider 407, and the fixed slider 408 that are in contact with each other are provided with interlocking features. The sliding grooves are provided, wherein the driving slider 406, driven slider 407 and fixed slider 408 are connected by a sliding connection. The clamping slide plate 409 is provided with a sliding groove corresponding to the driving slider 406 and driven slider 407. The driving slider 406 and driven slider 407 are connected to the sliding grooves by a sliding connection. The side wall of the encapsulation box 1 is provided with a sliding groove corresponding to the guide slide plate 410. Under the condition that the guide slide plate 410 is connected to the sliding groove by a sliding connection, the two sets of clamping slide plates 409 are moved in opposite directions. The rotating connecting seat 411 and the connecting rod 412 are rotatably connected by a rotating shaft. Under the condition that the connecting rod 412 and the connecting connecting seat 413 are rotatably connected by a rotating shaft, the two sets of clamping push plates 414 are moved in opposite directions, so that the solar panel is stably clamped by the clamping slide plate 409 and the clamping push plate 414.
[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A highly sealed and waterproof solar panel encapsulation structure, comprising an encapsulation housing (1), characterized in that: An end cap (2) is rotatably connected to the end face of the encapsulation box (1) via a hinge. A fixing buckle (3) is provided between the encapsulation box (1) and the end cap (2). A four-sided fixing structure (4) is provided in the encapsulation box (1). The four-sided fixing structure (4) includes a connecting housing (401), which is connected to the side wall of the encapsulation box (1). A rotating screw (402) is connected to the connecting housing (401), and a rotating knob (403) is connected to one end of the rotating screw (402). A shaft retainer (404) is connected to the side wall of the connecting housing (401) and located on the cylindrical surface of the rotating screw (402). A connecting slide rod (405) is connected to the side wall of the rotating screw (402), and a driving slider (406) is connected to both ends of the connecting slide rod (405). One end of the driving slider (406) is connected to a driven slider (407) through a connecting plate. A fixed slider (408) is connected to the side wall of both the driven slider (406) and the driven slider (407). The fixed slider (408) is connected to the side wall of the inner cavity of the encapsulation box (1). A clamping slide plate (409) is connected to the other side wall of the driven slider (406) and the driven slider (407). A guide slide plate (410) is connected to both ends of the clamping slide plate (409). A rotating connecting seat (411) is connected to the side wall of the clamping slide plate (409). A connecting rod (412) is connected to the rotating connecting seat (411). A connecting connecting seat (413) is connected to the other end of the connecting rod (412). A clamping push plate (414) is connected to the side wall of the connecting connecting seat (413).
2. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: One end of the rotating screw (402) is connected to the side wall of the inner cavity of the connecting housing (401) through a bearing seat, wherein the rotating screw (402) and the bearing seat are connected by a rotating connection.
3. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: The rotating screw (402) and the connecting slide (405) are connected by a threaded connection. The driving slider (406), the driven slider (407) and the fixed slider (408) are all wedge-shaped structures. A slot is provided on the side wall of the driving slider (406) corresponding to one end of the connecting slide (405). The connecting slide (405) and the slot are connected by a sliding connection.
4. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: The drive slider (406), driven slider (407) and fixed slider (408) are provided with interlocking grooves on their sidewalls, wherein the drive slider (406), driven slider (407) and fixed slider (408) are connected by a sliding connection.
5. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: The clamping slide plate (409) has a groove corresponding to the driving slider (406) and the driven slider (407), wherein the driving slider (406) and the driven slider (407) are connected to the groove by a sliding connection.
6. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: The side wall of the encapsulation box (1) is provided with a sliding groove corresponding to the guide slide plate (410), wherein the guide slide plate (410) and the sliding groove are connected by a sliding connection.
7. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: The rotating connecting seat (411) and the connecting rod (412) are rotatably connected by a rotating shaft, and the connecting rod (412) and the connecting connecting seat (413) are rotatably connected by a rotating shaft.
8. The high-sealing waterproof solar panel encapsulation structure according to claim 1, characterized in that: Sponge pads are provided on the bottom of the inner cavity of the encapsulation box (1), the bottom of the end cap (2), the side wall of the clamping slide plate (409) and the clamping push plate (414).