A solar laminator frameless lamination device

Abstract

The utility model discloses a kind of solar laminator frameless laminating device, including upper box and lower heating plate installed on rack from top to bottom, upper box includes upper heating cover, lower frame flange and silica gel pad, silica gel pad is pressed in the upper frame flange between upper heating cover and lower frame flange, lower heating plate periphery is equipped with conveying mechanism, further including assembly frame and connecting piece, assembly frame is fixedly connected with lower frame flange by connecting piece, and assembly frame is located between silica gel pad and high temperature cloth of conveying mechanism.The utility model is positioned and supported to component by assembly frame fixedly connected with lower frame flange in laminating process, after laminating is completed, assembly frame rises with upper box, component transports with high temperature cloth, avoid artificial or equipment in inlet and outlet end to unload frame operation, reduce cost, improve production capacity.

Description

Technical Field

[0001] This utility model relates to the field of laminator technology, and more specifically to a frameless laminator device for solar laminators. Background Technology

[0002] A laminator typically includes a frame, an upper housing, a lower heating plate, a conveying mechanism, and a vacuum system. Solar cell modules (hereinafter referred to as modules) are placed on the high-temperature cloth of the conveying mechanism and fed into the lamination station. The upper housing is closed by the lifting mechanism, and the lamination operation is carried out through vacuum.

[0003] However, currently, the components need to be equipped with a frame for auxiliary operation during the lamination process to limit and support the components. Thus, when the components are placed at the high-temperature cloth input end and removed from the high-temperature cloth output end, i.e. when the materials are fed in and out, special personnel or equipment are required to place and collect the frame, which has a significant impact on labor costs, equipment costs and production capacity.

[0004] Therefore, providing a convenient and efficient frameless lamination device for solar laminators is a problem that urgently needs to be solved by those skilled in the art. Utility Model Content

[0005] In view of this, the present invention provides a frameless laminating device for a solar laminator, which reduces labor and loading / unloading equipment costs and increases production capacity.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A frameless laminating device for solar laminators includes an upper housing and a lower heating plate mounted on a frame from top to bottom. The upper housing includes an upper heating cover, a lower frame flange, and a silicone gasket. The silicone gasket is pressed between the upper frame flange and the lower frame flange of the upper heating cover. A conveying mechanism is provided around the lower heating plate. The device also includes a component frame and a connector. The component frame is fixedly connected to the lower frame flange through the connector, and the component frame is located between the silicone gasket and the high-temperature cloth of the conveying mechanism.

[0008] By adopting the above technical solutions, the beneficial effects of this utility model are as follows:

[0009] During the lamination process, the component frame, which is fixedly connected to the lower frame flange, limits and supports the component. After lamination is completed, the component frame rises with the upper box, and the component is transported with the high-temperature cloth. This avoids manual or equipment loading and unloading of the frame at the inlet and outlet, reducing costs and increasing production capacity.

[0010] Furthermore, the outer side of the connector is placed in the silicone strip groove of the lower frame flange and fixed by pressing the silicone strip into the silicone strip groove, and the inner side of the connector is fixedly connected to the outer side of the component frame.

[0011] Furthermore, the component frame includes multiple detachably connected frames.

[0012] The beneficial effect of adopting the above-mentioned further technical solution is that it can be flexibly adjusted according to the number and size of components, thereby improving applicability.

[0013] Furthermore, adjacent frames are connected by corner brackets or screws.

[0014] Furthermore, the frame is made of aluminum profiles or steel plates.

[0015] Furthermore, the connector is made of stainless steel, carbon steel, aluminum, or molybdenum. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort.

[0017] Figure 1 The attached figure is a structural schematic diagram of an existing laminator provided by this utility model;

[0018] Figure 2 The attached figure is a structural schematic diagram of the upper housing provided by this utility model;

[0019] Figure 3 The attached figure is a structural schematic diagram of the component frame, connectors, and lower frame flange provided by this utility model;

[0020] Figure 4 The attached image is... Figure 3 A magnified structural diagram of part A in the middle;

[0021] Figure 5 The attached figure is a cross-sectional view of a frameless laminating device for a solar energy laminator provided by this utility model;

[0022] Figure 6 The attached image is... Figure 5 A magnified structural diagram of part B. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-6 As shown in the figure, this utility model discloses a frameless laminating device for a solar energy laminator, including an upper housing 2 and a lower heating plate 3 mounted on a frame 1 from top to bottom. The upper housing 2 includes an upper heating cover 21, a lower frame flange 22, and a silicone gasket 23. The upper heating cover 21 and the lower frame flange 22 are connected by clamps 24, so that the silicone gasket 23 is pressed between the upper frame flange 211 and the lower frame flange 22 of the upper heating cover 21. A conveying mechanism 4 is provided around the lower heating plate 3, and it also includes a component frame 5 and a connector 6. The component frame 5 is fixedly connected to the lower frame flange 22 through the connector 6, and the component frame 5 is located between the silicone gasket 23 and the high-temperature cloth 41 of the conveying mechanism 4. In the lamination process, the component frame 5, which is fixedly connected to the lower frame flange 22, limits and supports the component. After lamination, the component frame 5 rises with the upper housing 2, and the component is transported with the high-temperature cloth 41, avoiding manual or equipment loading and unloading of the frame at the inlet and outlet, reducing costs and increasing production capacity.

[0025] Specifically, the outer side of the connector 6 is placed in the silicone strip groove 221 of the lower frame flange 22 and fixed by pressing the silicone strip into the silicone strip groove 221. The inner side of the connector 6 is fixedly connected to the outer side of the component frame 5.

[0026] To further optimize the technical solution of this utility model, the component frame 5 includes multiple detachable and connectable frames, which can be flexibly adjusted according to the number and size of the components, thereby improving applicability.

[0027] It is understandable that the frame and its internal components are spaced appropriately, and the spacing between the frames is determined by the size of the components.

[0028] The two adjacent frames are connected by corner brackets or screws. Of course, it is not limited to these two connection methods; other detachable methods are also possible.

[0029] Specifically, the frame is made of aluminum profiles or steel plates, but is not limited to these two materials.

[0030] Specifically, connector 6 is made of stainless steel, carbon steel, aluminum, or molybdenum, but is not limited to the above materials.

[0031] The various embodiments in this specification are described in a progressive manner, with each embodiment focusing on its differences from other embodiments. Similar or identical parts between embodiments can be referred to interchangeably. For the apparatus disclosed in the embodiments, since they correspond to the methods disclosed in the embodiments, the description is relatively simple; relevant parts can be referred to the method section.

[0032] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A frameless laminating device for a solar cell laminator, comprising an upper housing and a lower heating plate mounted on a frame from top to bottom, the upper housing including an upper heating cover, a lower frame flange, and a silicone gasket, the silicone gasket being pressed between the upper frame flange and the lower frame flange of the upper heating cover, and a conveying mechanism being provided around the lower heating plate, characterized in that... It also includes a component frame and a connector, wherein the component frame is fixedly connected to the lower frame flange via the connector, and the component frame is located between the silicone pad and the high-temperature cloth of the conveying mechanism.

2. The frameless laminating device for a solar laminator according to claim 1, characterized in that, The outer side of the connector is placed in the silicone groove of the lower frame flange and fixed by pressing the silicone strip into the silicone groove. The inner side of the connector is fixedly connected to the outer side of the component frame.

3. A frameless laminating device for a solar laminator according to claim 1 or 2, characterized in that, The component framework includes multiple detachably connected frames.

4. The frameless laminating device for a solar laminator according to claim 3, characterized in that, The two adjacent frames are connected by corner brackets or screws.

5. The frameless laminating device for a solar laminator according to claim 3, characterized in that, The frame is made of aluminum profiles or steel plates.

6. The frameless laminating device for a solar laminator according to claim 1, characterized in that, The connector is made of stainless steel, carbon steel, aluminum, or molybdenum.

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