Thermal insulation mat cutting apparatus with waste chip cleaning

By combining an electric telescopic rod and a rotary motor with a slant plate design, the heat insulation pad can be automatically fixed and its angle adjusted, solving the problems of low fixing and waste cleaning efficiency in traditional equipment, and improving cutting efficiency and production efficiency.

CN224310766UActive Publication Date: 2026-06-02CHONGQING NADE SEALING PROD CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
CHONGQING NADE SEALING PROD CO LTD
Filing Date
2025-06-25
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Traditional thermal insulation pad cutting equipment suffers from low efficiency and poor adaptability in terms of fixing and waste removal. It is difficult to meet the fixing requirements of thermal insulation pads of different thicknesses and materials, and it cannot achieve automatic and efficient waste removal.

Method used

The system employs an electric telescopic rod and a rotary motor in conjunction with a ramp design to automatically fix and adjust the angle of the heat insulation pad. The ramp collects waste, and sensors control the electric telescopic rod for automatic cleaning, reducing manual intervention.

Benefits of technology

It improved the efficiency and quality of heat insulation pad cutting, reduced manual cleaning time, maintained a clean processing environment, and increased production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN224310766U_ABST
    Figure CN224310766U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of heat -insulating mat waste chip cleaning, specifically with waste chip cleaning's heat -insulating mat cutting equipment, including base and auxiliary mechanism, the upper surface fixed connection of base has processing box, and the inner wall fixed connection of processing box top end has the auxiliary mechanism, the auxiliary mechanism includes connecting column, cutting motor and cutting blade, the inner wall top end fixed connection of processing box has connecting column, and connecting column and processing box are fixed through welding, through electric telescopic link one elevates the height of processing platform, through the processing platform ascends, the top flat lays heat -insulating mat and rubber pad and sticks together, through the spring of rising continuously makes the extension column in the lift column activity to realize the fixed and cutting to heat -insulating mat, when needing to its angle adjustment, through the rotary cutting of the rotary motor of bottom end and the processing platform of top end, thereby reduces personnel auxiliary adjustment, further improved the practicability and cutting efficiency of device.
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Description

Technical Field

[0001] This utility model relates to the field of heat insulation pad waste cleaning technology, and in particular to a heat insulation pad cutting device with waste cleaning function. Background Technology

[0002] In modern industrial production and construction, thermal insulation pads are widely used in pipes, equipment surfaces, and building walls due to their excellent thermal insulation and heat preservation properties. With the continuous growth of market demand, higher requirements are being placed on the processing precision and production efficiency of thermal insulation pads. In the cutting process of thermal insulation pads, the performance of the cutting equipment directly affects product quality and production efficiency.

[0003] Traditional heat insulation pad cutting equipment often uses manual pressing or simple clamps to fix the heat insulation pads. This method is not only inefficient, but also makes it difficult to ensure the stability of the heat insulation pad during the cutting process, which can easily lead to problems such as cutting size deviation and uneven cuts, affecting product quality. At the same time, traditional equipment lacks an effective cleaning mechanism for waste, and the waste generated during cutting will fly around and accumulate on the worktable, requiring frequent machine stops for manual cleaning, which greatly reduces production efficiency.

[0004] Some existing improved cutting equipment has introduced automatic fixing and simple waste collection devices, but in practical applications, the fixing structure has poor adaptability and is difficult to meet the fixing requirements of heat insulation pads of different thicknesses and materials; the waste cleaning function also has limitations and cannot achieve automatic and efficient cleaning of waste, especially for some waste attached to the workbench, which still needs to be handled manually.

[0005] For example, the heat insulation pad cutting device with waste removal proposed in the patent publication number CN220113390U uses a cylinder telescopic rod to push the placement plate through the hollowed-out area to the same plane as the worktable. The heat insulation pad to be cut is placed on the placement plate. The electric cylinder is activated, and under the push of the electric cylinder telescopic, the circular blade and the backing plate descend to the heat insulation pad. At the same time, the drive motor is activated to drive the circular blade to rotate, thereby achieving the cutting purpose. However, when it is necessary to cut at a rotation angle, manual assistance is required, which is not only inefficient but may also result in poor placement, causing cutting errors and affecting product quality. Utility Model Content

[0006] The purpose of this invention is to provide a heat insulation pad cutting device with waste removal function, which solves the problem that traditional cutting methods cannot quickly rotate the angle for cutting.

[0007] To achieve the above objectives, this utility model provides a heat insulation pad cutting device with waste removal function, including a base and an auxiliary mechanism. A processing box is fixedly connected to the upper surface of the base, and the auxiliary mechanism is fixedly connected to the top of the inner wall of the processing box. The auxiliary mechanism includes a connecting column, a cutting motor, and a cutting blade. The connecting column is fixedly connected to the top of the inner wall of the processing box and is welded to the processing box. The cutting motor is fixedly welded to the bottom of the connecting column, and the output section of the cutting motor is connected to the cutting blade. A horizontal plate is horizontally connected to one side above the connecting column, and telescopic columns are fixedly connected to the bottom of both sides of the horizontal plate. A groove is formed inside the telescopic column, and a spring is installed at the top of the groove. An extension column is fixedly connected to the end of the spring away from the groove, and the extension column slides within the groove.

[0008] The bottom end of the extension column is fixedly connected to a fixing plate, which is fixed to the extension column by welding. A rubber pad is tightly fitted to the bottom end of the fixing plate.

[0009] The processing box has four inclined plates fixedly connected to its bottom, and the inclined plates are connected in sequence with through holes. A processing platform is set inside the through hole, and the processing platform is adapted to the through hole.

[0010] The processing platform is fixedly connected to an electric telescopic rod, and a rotary motor is fixedly welded to the bottom of the electric telescopic rod. The rotary motor is fixed above the base by welding.

[0011] The base has a collection groove inside, a sensor is installed on one side of the collection groove, and an electric telescopic rod is fixedly installed on the horizontal end of the sensor.

[0012] The processing box has a movable door on one side, an observation window above the movable door, and a handle on one side of the observation window.

[0013] This utility model discloses a heat insulation pad cutting device with waste debris removal. An electric telescopic rod raises the processing platform, allowing the heat insulation pad and rubber mat to adhere to it. A continuously rising compression spring causes an extension column to move within the lifting column, thus fixing and cutting the heat insulation pad. When angle adjustment is needed, a rotary motor at the bottom drives the processing platform at the top to rotate and cut, reducing the need for manual adjustment and further improving the device's practicality and cutting efficiency. The inclined plate and through-hole design at the bottom of the processing box allow waste debris to slide down into a collection trough. After cutting, the electric telescopic rod lowers the processing platform. When a sensor is triggered, another electric telescopic rod activates, pushing and cleaning up debris that is difficult to slide down automatically from the top of the processing platform, reducing manual cleaning time, maintaining a clean processing environment, and ultimately improving the production efficiency of the heat insulation pad. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0016] Figure 2 This is a frontal cross-sectional structural schematic diagram of an embodiment of the present invention.

[0017] Figure 3 This is a schematic diagram of the overall structure of the inclined plate and processing platform in an embodiment of this utility model.

[0018] Figure 4 This is a schematic diagram of the overall structure of the auxiliary mechanism in an embodiment of this utility model.

[0019] 1. Base; 2. Auxiliary mechanism; 201. Connecting column; 202. Cutting motor; 203. Cutting blade; 204. Horizontal plate; 205. Telescopic column; 206. Groove; 207. Spring; 208. Extension column; 3. Processing box; 4. Fixing plate; 5. Rubber pad; 6. Inclined plate; 7. Through hole; 8. Processing platform; 9. Electric telescopic rod one; 10. Rotary motor; 11. Collection trough; 12. Sensor; 13. Electric telescopic rod two; 14. Movable switch door; 15. Observation window; 16. Handle. Detailed Implementation

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0021] Please see Figures 1-4 A heat insulation pad cutting device with waste removal function includes a base 1 and an auxiliary mechanism 2. A processing box 3 is fixedly connected to the upper surface of the base 1, and the auxiliary mechanism 2 is fixedly connected to the top of the inner wall of the processing box 3. The auxiliary mechanism 2 includes a connecting column 201, a cutting motor 202, and a cutting blade 203. The connecting column 201 is fixedly connected to the top of the inner wall of the processing box 3 and is welded to the processing box 3. The cutting motor 202 is fixedly welded to the bottom of the connecting column 201, and the cutting blade 203 is connected to the output section of the cutting motor 202. A horizontal plate 204 is horizontally connected to one side above the connecting column 201, and telescopic columns 205 are fixedly connected to the bottom of both sides of the horizontal plate 204. The device has a groove 206, and a spring 207 is installed at the top of the groove 206. An extension column 208 is fixedly connected to the end of the spring 207 away from the groove 206. The extension column 208 slides within the groove 206. The height of the processing platform 8 is raised by an electric telescopic rod 9. As the processing platform 8 rises, a heat insulation pad is laid flat on top and adheres to the rubber pad 5. The continuous rise compresses the spring 207, causing the extension column 208 to move within the lifting column, thereby fixing and cutting the heat insulation pad. When angle adjustment is required, the rotary motor 10 at the bottom drives the processing platform 8 at the top to rotate and cut, thereby reducing the need for manual adjustment and further improving the practicality and cutting efficiency of the device.

[0022] The bottom end of the extension column 208 is fixedly connected to a fixing plate 4. The fixing plate 4 is fixed to the extension column 208 by welding. The bottom end of the fixing plate 4 is tightly fitted with a rubber pad 5, which prevents damage to the column during fixing.

[0023] Among them, inclined plates 6 are fixedly connected to the four sides of the bottom of the processing box 3, and through holes 7 are sequentially connected to the inclined plates 6. A processing platform 8 is set inside the through hole 7, and the processing platform 8 is adapted to the through hole 7. Through the adaptation of the processing platform 8 to the through hole 7, the processing platform 8 can be lifted and moved inside.

[0024] Among them, the bottom end of the processing platform 8 is fixedly connected to an electric telescopic rod 9, and the bottom end of the electric telescopic rod 9 is fixedly welded to a rotary motor 10. The rotary motor 10 is fixed above the base 1 by welding. The rotary motor 10 can drive the processing platform 8 above to rotate, thereby realizing the problem of adjusting the angle.

[0025] The base 1 has a collection groove 11 inside. A sensor 12 is installed on one side of the collection groove 11. An electric telescopic rod 13 is fixedly installed on the horizontal end of the sensor 12. When the sensor 12 is triggered, the electric telescopic rod 13 is activated to push and clean the debris that is difficult to slide off automatically above the processing platform 8, thereby reducing manual cleaning time, keeping the processing environment clean, and improving the production efficiency of the heat insulation pad.

[0026] The processing box 3 has a movable door 14 on one side, an observation window 15 above the movable door 14, and a handle 16 on one side of the observation window 15. The movable door 14 and the observation window 15, together with the handle 16, facilitate the switching of material feeding, processing and maintenance.

[0027] Working principle: The processing platform 8 is raised by the electric telescopic rod 9. As the processing platform 8 rises, the heat insulation pad and rubber pad 5 are laid flat on top. The extension column 208 moves within the lifting column by the continuously rising compression spring 207, thereby fixing and cutting the heat insulation pad. When angle adjustment is needed, the rotary motor 10 at the bottom rotates the processing platform 8 at the top for cutting, thereby reducing the need for manual adjustment and further improving the practicality and cutting efficiency of the device. The inclined plate 6 and through hole 7 at the bottom of the processing box 3 allow the waste chips that are splashed out during cutting to slide down into the collection tank 11 through the inclined plate 6. After cutting is completed, the electric telescopic rod 9 lowers the processing platform 8. When the sensor 12 is triggered, the electric telescopic rod 13 starts to push and clean up the debris that is difficult to slide down automatically above the processing platform 8, thereby reducing manual cleaning time, keeping the processing environment clean, and improving the production efficiency of the heat insulation pad.

[0028] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A heat insulation pad cutting device with waste removal function, comprising a base (1) and an auxiliary mechanism (2), characterized in that, A processing box (3) is fixedly connected to the upper surface of the base (1), and the auxiliary mechanism (2) is fixedly connected to the top of the inner wall of the processing box (3). The auxiliary mechanism (2) includes a connecting column (201), a cutting motor (202), and a cutting blade (203). The connecting column (201) is fixedly connected to the top of the inner wall of the processing box (3). The connecting column (201) and the processing box (3) are fixedly welded together. The cutting motor (202) is fixedly welded to the bottom of the connecting column (201). The output section is connected to a cutting blade (203). A horizontal plate (204) is horizontally connected to one side above the connecting column (201). Telescopic columns (205) are fixedly connected to the bottom ends of both sides of the horizontal plate (204). A groove (206) is opened inside the telescopic column (205). A spring (207) is installed at the top of the inside of the groove (206). An extension column (208) is fixedly connected to the end of the spring (207) away from the groove (206). The extension column (208) slides within the groove (206).

2. The heat insulation pad cutting device with waste removal function as described in claim 1, characterized in that, The bottom end of the extension column (208) is fixedly connected to a fixing plate (4), and the fixing plate (4) is fixed to the extension column (208) by welding. The bottom end of the fixing plate (4) is tightly fitted with a rubber pad (5).

3. The heat insulation pad cutting device with waste removal function as described in claim 1, characterized in that, The bottom of the processing box (3) is fixedly connected to four inclined plates (6), and the inclined plates (6) are connected in sequence to through holes (7). A processing platform (8) is provided inside the through hole (7), and the processing platform (8) is adapted to the through hole (7).

4. The heat insulation pad cutting device with waste removal function as described in claim 3, characterized in that, The bottom end of the processing platform (8) is fixedly connected to an electric telescopic rod (9), and the bottom end of the electric telescopic rod (9) is fixedly welded to a rotary motor (10). The rotary motor (10) is fixed above the base (1) by welding.

5. The heat insulation pad cutting device with waste removal function as described in claim 1, characterized in that, The base (1) has a collection groove (11) inside, and a sensor (12) is installed on one side of the collection groove (11). An electric telescopic rod (13) is fixedly installed on the horizontal end of the sensor (12).

6. The heat insulation pad cutting device with waste removal function as described in claim 1, characterized in that, The processing box (3) has a movable door (14) on one side, and an observation window (15) is provided above the movable door (14). A handle (16) is installed on one side of the observation window (15).