Sock production sorting device

Abstract

The utility model discloses a sock production sorting device, include: be used for transporting sock conveyer belt, sorting subassembly, storage frame, bottom plate, first slider, reminding component, the upper end of conveyer belt is provided with the sorting subassembly for carrying out the sorting to sock, one end of conveyer belt is provided with two storage frame for sock storage, the inside of two storage frame all is through the bottom plate of annular distribution's a plurality of first slider installation, the lower end of two storage frame all is provided with reminding component to the storage frame support, the device is through being provided with the reminding component to the storage frame support, when installing, and the storage component is limited to the storage frame and has the limiting effect, can prevent the storage frame and move, when the storage frame is full, and the reminding component will remove the limit of storage frame, and simultaneously remind operating personnel to replace the storage frame, and the reminding component is pure mechanical structure, does not consume power under the non-alarm state, can play the effect of energy -conserving.

Description

Technical Field

[0001] This utility model relates to the field of sorting device technology, specifically a sock production sorting device. Background Technology

[0002] Sock production sorting equipment is a highly automated device primarily used for sorting during sock production. It captures images of socks using cameras and then identifies them using image recognition technology. The identified information is transmitted to a control system, which categorizes the socks according to preset sorting rules. The categorized socks are then automatically transported to their respective storage areas via robotic arms or conveyor belts. Sock production sorting equipment is widely used in sock manufacturing enterprises, warehousing, and logistics. It can significantly improve production efficiency, reduce labor costs, and enhance product quality, making it an indispensable piece of equipment in modern production lines.

[0003] The prior art provides a sock production sorting device (publication number: CN219702723U). The device includes a base plate, a first conveyor belt is fixedly connected to the top left of the base plate, a lever is provided at the top right of the first conveyor belt, a rotating shaft is fixedly connected to the bottom end of the lever, and the rotating shaft is rotatably connected to the top of the base plate. A first gear is fixedly connected to the bottom end of the rotating shaft, a second gear is meshed with the outer surface of the first gear, a first motor is provided at the top of the second gear, and the first motor is fixedly connected to the base plate. Two storage components are provided on the right side of the first conveyor belt, and the two storage components are respectively located on the front and rear sides of the lever.

[0004] However, the device still has the following drawbacks:

[0005] When the device is in use, the upper storage box falls directly onto the lower pulley when the storage box is being replaced. This can easily damage the storage box and the pulley, affecting the lifespan of the device. Furthermore, there is no warning device to remind the operator to replenish the storage box when the upper storage box falls to the bottom. Therefore, we need to provide a sock production sorting device. Utility Model Content

[0006] The purpose of this invention is to provide a sock production and sorting device.

[0007] The technical problem solved by this invention is that when the storage box is being replaced, the upper storage box falls directly onto the lower pulley, which can easily damage the storage box and the pulley, affecting the lifespan of the device.

[0008] This utility model can be achieved through the following technical solution: a sock production and sorting device, comprising:

[0009] The conveyor belt, sorting components, storage boxes, base plate, first slider, and reminder components are used for transporting socks. The upper end of the conveyor belt is provided with a sorting component for sorting socks.

[0010] Two storage boxes for storing socks are provided at one end of the conveyor belt. The bottom of each storage box is installed with a base plate through a plurality of first sliders arranged in a ring. The bottom of each storage box is provided with a reminder component to support the storage box. When there are many socks in the storage box, it is used to remind the operator to replace the storage box.

[0011] A further technical improvement of this utility model is that: both of the reminder components include a fixed base, a lifting plate, a second slider, a spring, a control button, and an alarm light; a fixed base is provided at the lower end of both storage frames; a lifting plate is installed inside both fixed bases through a plurality of second sliders arranged in a ring; a plurality of springs are evenly distributed between the lifting plate and the fixed base; a control button is provided inside both fixed bases; and an alarm light electrically connected to the control button is provided on the side wall of both fixed bases.

[0012] A further technical improvement of this utility model is that the two lifting plates are slidably connected to the two storage frames and the two fixed seats respectively.

[0013] A further technical improvement of this utility model is that: the sorting assembly includes a first fixed plate, a guide plate, a diversion frame, a second fixed plate, a partition, an electric telescopic rod, and a pusher frame; two symmetrically distributed guide plates are installed on the upper end of the conveyor belt via the first fixed plate; a partition and two diversion frames are respectively installed on the upper end of the conveyor belt via the second fixed plate; two symmetrically distributed electric telescopic rods are provided on the upper end of the conveyor belt; and a pusher frame for moving the position of the socks is provided on the output end of each of the two electric telescopic rods.

[0014] A further technical improvement of this utility model is that the two diversion frames are respectively fixedly connected to the two guide plates, and the two diversion frames are symmetrically arranged on both sides of the partition.

[0015] A further technical improvement of this utility model is that: a fixing frame for mounting two electric telescopic rods is fixedly connected to the upper end of the conveyor belt, and a camera is arranged inside the fixing frame.

[0016] A further technical improvement of this utility model is that: the two base plates are slidably connected to the two storage frames respectively, and the two base plates are in contact with the two lifting plates respectively.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The device is equipped with a reminder component that supports the storage box. During installation, the storage component has a limiting effect on the storage box to prevent it from moving. When the storage box is full, the reminder component will release the limiting effect on the storage box and remind the operator to replace the storage box. The reminder component is a purely mechanical structure and does not consume power when not in alarm mode, thus achieving an energy-saving effect.

[0019] 2. The device is equipped with a sorting component for sorting socks. While sorting socks, the sorting component also limits the socks to prevent them from falling to other positions after sorting, thus avoiding the situation where socks are easily blown away by the lever during sorting. Attached Figure Description

[0020] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings.

[0021] Figure 1 This is one of the schematic diagrams of the external structure of this utility model;

[0022] Figure 2 This is the second schematic diagram of the external structure of this utility model;

[0023] Figure 3 This is a schematic diagram of the structural connection of the sorting component of this utility model;

[0024] Figure 4 This is a schematic diagram of the structural connection of the reminder component of this utility model.

[0025] In the diagram: 1. Conveyor belt; 2. Fixed frame; 3. Camera; 4. First fixed plate; 5. Guide plate; 6. Diverter frame; 7. Second fixed plate; 8. Partition; 9. Electric telescopic rod; 10. Push frame; 11. Storage frame; 12. Base plate; 13. First slider; 14. Reminder component; 141. Fixed seat; 142. Lifting plate; 143. Second slider; 144. Spring; 145. Control button; 146. Alarm light. Detailed Implementation

[0026] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.

[0027] Please see Figure 1-4 As shown, the sock production sorting device includes:

[0028] The conveyor belt 1, sorting component, storage box 11, base plate 12, first slider 13, and reminder component 14 are used for transporting socks. The upper end of the conveyor belt 1 is provided with a sorting component for sorting socks.

[0029] Two storage boxes 11 for storing socks are provided at one end of the conveyor belt 1. The bottom plate 12 is installed inside the two storage boxes 11 through a plurality of first sliders 13 arranged in a ring. The lower end of the two storage boxes 11 is provided with a reminder component 14 to support the storage box 11. When there are many socks inside the storage box 11, it is used to remind the operator to replace the storage box 11.

[0030] In addition, the storage box 11 is located at the discharge end of the conveyor belt 1, and the bottom plate 12 supports the socks inside the storage box 11 and slides inside the storage box 11 via the first slider 13.

[0031] Both reminder components 14 include a fixed base 141, a lifting plate 142, a second slider 143, a spring 144, a control button 145, and an alarm light 146. The lower end of each of the two storage boxes 11 is provided with a fixed base 141. The lifting plate 142 is installed inside each of the two fixed bases 141 through a plurality of second sliders 143 arranged in a ring. A plurality of springs 144 are evenly distributed between the lifting plate 142 and the fixed base 141. The control button 145 is provided inside each of the two fixed bases 141. An alarm light 146 electrically connected to the control button 145 is provided on the side wall of each of the two fixed bases 141.

[0032] Furthermore, during installation, the storage frame 11 presses down the lifting plate 142, compressing the spring 144. When the storage frame 11 is positioned directly above the fixing base 141, the lifting plate 142 rises under the elastic force of the spring 144, locking between the storage frame 11 and the fixing base 141, thus limiting the storage frame 11. When there are many socks inside the storage frame 11, the base plate 12 descends under gravity, causing the lifting plate 142 to descend and compress the spring 144. When the lifting plate 142 disengages from the storage frame 11, it simultaneously contacts the control button 145 while limiting the storage frame 11. The control button 145 then illuminates the alarm light 146 to remind the operator to replace the storage frame 11. The recommended model for the control button 145 is the Schneider XB5 series waterproof button, and the recommended model for the alarm light 146 is the Patlite NHL-24V tri-color alarm light.

[0033] The two lifting plates 142 are slidably connected to the two storage boxes 11 and the two fixed seats 141, respectively.

[0034] Specifically, the lifting plate 142 is slidably connected to the storage frame 11 and the fixed base 141. When the lifting plate 142 slides into the storage frame 11, the lifting plate 142, together with the diversion frame 6 and the partition 8 above, plays the role of limiting the storage frame 11.

[0035] The sorting assembly includes a first fixed plate 4, a guide plate 5, a diversion frame 6, a second fixed plate 7, a partition 8, an electric telescopic rod 9, and a pusher frame 10. Two guide plates 5 are symmetrically distributed at the upper end of the conveyor belt 1 via the first fixed plate 4. The partition 8 and two diversion frames 6 are respectively installed at the upper end of the conveyor belt 1 via the second fixed plate 7. Two electric telescopic rods 9 are symmetrically distributed at the upper end of the conveyor belt 1. A pusher frame 10 for moving the position of the socks is provided at the output end of each of the two electric telescopic rods 9.

[0036] On the other hand, the side wall of the diversion frame 6 is provided with a groove that matches the push frame 10, so as to facilitate the storage of the push frame 10. The first fixing plate 4 is fixed to the upper end of the conveyor belt 1 and is fixedly connected to the guide plate 5. The guide plate 5 guides the socks. The electric telescopic rod 9 drives the push frame 10 to move. The push frame 10 pushes the socks to one side. Under the action of the conveyor belt 1, the socks move. The partition 8 and the diversion frame 6 on the corresponding side limit the socks. The second fixing plate 7 is fixed to the upper end of the conveyor belt 1 and is fixedly connected to the diversion frame 6 and the partition 8. The recommended model of the electric telescopic rod 9 is: LINAK LA36 (thrust 500N, stroke 100-600mm adjustable).

[0037] The two diversion frames 6 are fixedly connected to the two guide plates 5 respectively, and the two diversion frames 6 are symmetrically arranged on both sides of the partition plate 8.

[0038] It is worth mentioning that the diversion frame 6 and the partition 8 work together to divert the socks while limiting their position.

[0039] The upper end of the conveyor belt 1 is fixedly connected to a fixing frame 2 for mounting two electric telescopic poles 9, and a camera 3 is installed inside the fixing frame 2.

[0040] It is worth noting that the fixed frame 2 is used to install the electric telescopic pole 9, the camera 3 takes pictures of the socks and transmits the information to the controller, which then controls the corresponding electric telescopic pole 9 to work. The recommended model for the camera 3 is Basl erace acA2000-50gc (5 megapixels, global shutter).

[0041] The two base plates 12 are slidably connected to the two storage boxes 11 respectively, and the two base plates 12 are in contact with the two lifting plates 142 respectively.

[0042] Preferably, the base plate 12 contacts the lifting plate 142 and moves up and down inside the storage frame 11 along with the lifting plate 142.

[0043] In use, socks are intermittently placed on the conveyor belt 1, creating gaps between them. The guide plate 5 guides the socks, and the camera 3 takes pictures of the socks and transmits the information to the controller. The controller controls the corresponding electric telescopic rod 9 to work, which in turn moves the push frame 10. The push frame 10 pushes the socks to one side, and under the action of the conveyor belt 1, the socks move. The partition 8 and the diversion frame 6 on the corresponding side limit the socks, and the socks fall into the storage box 11 at the corresponding position. The bottom plate 12 supports the socks inside the storage box 11, and at the same time, the first slider 13 slides inside the storage box 11.

[0044] When there are many socks inside the storage box 11, the base plate 12 descends under the action of gravity. The base plate 12 drives the lifting plate 142 to descend, compressing the spring 144. When the lifting plate 142 disengages from the storage box 11, it contacts the control button 145 at the same time limiting the storage box 11. The control button 145 controls the alarm light 146 to light up, which reminds the operator to replace the storage box 11.

[0045] The control method of the conveyor belt 1, camera 3, electric telescopic pole 9, control button 145, and alarm light 146 in this application is automatic control by a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Furthermore, this application is mainly used to protect the structure, shape, and their combination, so this application will not explain the control method and circuit connection in detail. The device is powered by a built-in power supply or an external power supply.

[0046] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.

Claims

1. A sock production sorting device, characterized in that, include: The conveyor belt (1) for transporting socks, the sorting component, the storage box (11), the base plate (12), the first slider (13), and the reminder component (14) are provided at the upper end of the conveyor belt (1) for sorting socks. Two storage boxes (11) for storing socks are provided at one end of the conveyor belt (1). The bottom plate (12) is installed inside the two storage boxes (11) through a plurality of first sliders (13) distributed in a ring. The lower end of the two storage boxes (11) is provided with a reminder component (14) to support the storage box (11). When there are many socks inside the storage box (11), it is used to remind the operator to replace the storage box (11).

2. The sock production sorting device according to claim 1, characterized in that, Both of the aforementioned reminder components (14) include a fixed base (141), a lifting plate (142), a second slider (143), a spring (144), a control button (145), and an alarm light (146). The lower end of both of the aforementioned storage boxes (11) is provided with a fixed base (141). The lifting plate (142) is installed inside the two fixed bases (141) through a plurality of second sliders (143) arranged in a ring. A plurality of springs (144) are evenly distributed between the lifting plate (142) and the fixed base (141). The inside of the two fixed bases (141) is provided with a control button (145). The side wall of the two fixed bases (141) is provided with an alarm light (146) that is electrically connected to the control button (145).

3. The sock production sorting device according to claim 2, characterized in that, The two lifting plates (142) are slidably connected to the two storage frames (11) and the two fixed seats (141), respectively.

4. The sock production sorting device according to claim 1, characterized in that, The sorting assembly includes a first fixed plate (4), a guide plate (5), a diversion frame (6), a second fixed plate (7), a partition (8), an electric telescopic rod (9), and a pusher frame (10). The upper end of the conveyor belt (1) is equipped with two symmetrically distributed guide plates (5) through the first fixed plate (4). The upper end of the conveyor belt (1) is equipped with a partition (8) and two diversion frames (6) through the second fixed plate (7). The upper end of the conveyor belt (1) is provided with two symmetrically distributed electric telescopic rods (9). The output ends of the two electric telescopic rods (9) are each provided with a pusher frame (10) for moving the position of the socks.

5. The sock production sorting device according to claim 4, characterized in that, The two diversion frames (6) are fixedly connected to the two guide plates (5) respectively, and the two diversion frames (6) are symmetrically arranged on both sides of the partition (8).

6. The sock production sorting device according to claim 4, characterized in that, The upper end of the conveyor belt (1) is fixedly connected to a fixing frame (2) for mounting two electric telescopic rods (9), and a camera (3) is installed inside the fixing frame (2).

7. The sock production sorting device according to claim 1, characterized in that, The two base plates (12) are slidably connected to the two storage frames (11) respectively, and the two base plates (12) are in contact with the two lifting plates (142) respectively.

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