Tension regulating device in steel wire drawing process

Abstract

The utility model relates to steel wire rope processing technical field discloses a tension adjusting device in steel wire drawing process, including the bearing plate, the bottom fixedly connected with the bottom plate of bearing plate, the top fixedly connected with the fixed block of bearing plate, the bottom fixedly connected with spring of fixed block, the middle part of bearing plate is equipped with vertical sliding slot, the bottom fixedly connected with fixed post no.

Description

Technical Field

[0001] This utility model relates to the field of steel wire rope processing technology, and in particular to a tension adjustment device in the process of steel wire drawing. Background Technology

[0002] Steel wire drawing technology has a long history of development. As early as ancient times, people began to try to stretch and deform metal materials to change their shape and properties. However, the technology at that time was relatively primitive, mainly relying on manual operation and simple tools. With the advent of the Industrial Revolution, mechanical manufacturing technology developed rapidly, and steel wire drawing technology gradually shifted from manual operation to mechanized production. During this period, some simple drawing equipment appeared, which could perform preliminary drawing processing on steel wires, greatly improving production efficiency and product quality. During the drawing process, the microstructure and properties of the steel wire will change significantly. As the amount of drawing deformation increases, the grains of the steel wire will gradually become finer and the dislocation density will increase, thereby increasing the strength and reducing the toughness of the steel wire. At the same time, the stress state during the drawing process will also affect the performance of the steel wire. The combined effect of axial tensile stress and radial compressive stress will make the internal structure of the steel wire more compact.

[0003] When the steel wire is wound onto the I-beam after being drawn, the tension of the steel wire is strictly controlled. Insufficient tension will cause the winding on the I-beam to be loose, resulting in quality problems such as bulging of the spool and uneven wire arrangement. Excessive tension will damage the I-beam and increase production costs. In the process of winding the steel wire, early equipment did not have a precise tension adjustment mechanism. When the steel wire was wound onto the I-beam with unstable tension, phenomena such as uneven steel wire arrangement, looseness and excessive tightness on the I-beam will occur. This not only affects the appearance of the product, but may also cause quality problems such as knotting and breakage of the steel wire in subsequent use. Utility Model Content

[0004] To overcome the above deficiencies, this utility model provides a tension adjustment device during the steel wire drawing process, which aims to improve the problems of poor steel wire quality and uneven arrangement in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a tension adjustment device for steel wire drawing process, comprising a bearing plate, a base plate fixedly connected to the bottom of the bearing plate, a fixing block fixedly connected to the top of the bearing plate, a spring fixedly connected to the bottom of the fixing block, a vertical sliding groove provided in the middle of the bearing plate, a fixing post one fixedly connected to the bottom of the spring, a bearing one fixedly connected to the front side of the fixing post one, an I-beam wheel fixedly connected to the outer wall of the bearing one, fixing posts two fixedly connected to the upper and lower right sides of the bearing plate, a threaded rod rotatably connected to the right side of the fixing post two, a cylindrical block threadedly connected to the outer wall of the threaded rod, a rotating disk fixedly connected to the top of the cylindrical block, and a winding mechanism provided on the top right side of the base plate, the winding mechanism being used to wind and store the iron wire, so that it is evenly distributed and protected and stored.

[0006] As a further description of the above technical solution:

[0007] The winding mechanism includes a motor, which is located on the top right side of the base plate. A main gear is fixedly connected to the output end of the motor. A driven wheel one is meshed with the right side of the main gear, and a driven wheel two is meshed with the left side of the main gear. A reciprocating screw is fixedly connected to the rear side of the driven wheel two. A slider is threaded onto the outer wall of the reciprocating screw. A rectangular groove is provided on the top right side of the base plate, and a collecting rod is fixedly connected to the rear side of the driven wheel one.

[0008] As a further description of the above technical solution:

[0009] A controller is fixedly connected to the top left side of the base plate, and the controller is electrically connected to the motor.

[0010] As a further description of the above technical solution:

[0011] A guide ring is fixedly connected to the left side of the support plate near the edge, and casters are fixedly connected to the bottom corners of the base plate.

[0012] As a further description of the above technical solution:

[0013] A base is fixedly connected to the top left side of the base plate near the edge, and a bearing is fixedly connected to the top of the base.

[0014] As a further description of the above technical solution:

[0015] The inner wall of the bearing is fixedly connected with a wire tube, and multiple support columns are fixedly connected to the top right side of the base plate near the edge.

[0016] As a further description of the above technical solution:

[0017] A dustproof box is fixedly connected to the outer wall of the motor, and support columns are rotatably connected to the front and rear sides of the reciprocating lead screw.

[0018] As a further description of the above technical solution:

[0019] A push rod is fixedly connected to the rear side of the base plate near the edge, and an anti-slip ring is fixedly connected to the top outer wall of the push rod. An anti-slip rocker arm is fixedly connected to the top of the rotating disk.

[0020] This utility model has the following beneficial effects:

[0021] 1. In this utility model, when adjusting the tension, rotating the anti-slip rocker causes the rotating disk and threaded rod to rotate, and the cylindrical block to move up and down. The steel wire starts from the wire spool, passes through the guide ring and the I-beam wheel, and the internal bearing ensures smooth movement. Finally, it is wound onto the collecting rod. The steel wire passing through the outer wall of the I-beam wheel can be stretched and relaxed. The spring on the bearing plate plays a buffering role when the tension is too high, preventing the steel wire from breaking. Thus, the tension of the steel wire during the drawing process is adjusted, and the quality of the steel wire is improved.

[0022] 2. In this utility model, after the steel wire passes through the slider, it is tied to the collecting rod. After the controller is started, the motor drives the main gear and the driven wheel to rotate, so that the slider slides back and forth, the steel wire is evenly distributed, the collecting rod rotates, and the steel wire is smoothly collected. The structure ensures that the steel wire is wound evenly and neatly, avoiding looseness or excessive tightness, and improving efficiency. Attached Figure Description

[0023] Figure 1 This is a perspective view of the front side of the bearing plate of a tension adjustment device in the wire drawing process proposed in this utility model;

[0024] Figure 2 This is a partial structural breakdown diagram of the I-beam wheel of a tension adjustment device for the steel wire drawing process proposed in this utility model;

[0025] Figure 3 This is a partial structural breakdown diagram of the threaded rod of a tension adjustment device for wire drawing process proposed in this utility model;

[0026] Figure 4 This is a partial structural breakdown diagram of the motor of a tension adjustment device for the wire drawing process proposed in this utility model;

[0027] Figure 5 This is a partial structural diagram of the push rod of a tension adjustment device in the wire drawing process proposed in this utility model.

[0028] Legend:

[0029] 1. Bearing plate; 2. Winding mechanism; 201. Motor; 202. Main gear; 203. Driven wheel one; 204. Driven wheel two; 205. Reciprocating screw; 206. Slider; 207. Rectangular groove; 208. Collecting rod; 3. Base plate; 4. Fixing block; 5. Spring; 6. Vertical groove; 7. Fixing column one; 8. I-beam wheel; 9. Bearing one; 10. Fixing column two; 11. Threaded rod; 12. Cylindrical block; 13. Rotating disk; 14. Controller; 15. Guide ring; 16. Universal wheel; 17. Base; 18. Bearing two; 19. Wire spool; 20. Dustproof box; 21. Support column one; 22. Support column two; 23. Push rod; 24. Anti-slip ring; 25. Anti-slip rocker arm. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see the appendix Figure 1 - Appendix Figure 3 This utility model provides an embodiment of a tension adjustment device during the wire drawing process, comprising a bearing plate 1, a base plate 3 fixedly connected to the bottom of the bearing plate 1, a fixing block 4 fixedly connected to the top of the bearing plate 1, a spring 5 fixedly connected to the bottom of the fixing block 4 to provide elasticity and prevent damage to the wire, a vertical sliding groove 6 provided in the middle of the bearing plate 1, a fixing post 7 fixedly connected to the bottom of the spring 5, a bearing 9 fixedly connected to the front side of the fixing post 7, an I-beam wheel 8 fixedly connected to the outer wall of the bearing 9 to allow smooth sliding, fixing posts 10 fixedly connected to the upper and lower right sides of the bearing plate 1, a threaded rod 11 rotatably connected to the right side of the fixing post 10, a columnar block 12 threadedly connected to the outer wall of the threaded rod 11, a rotating disk 13 fixedly connected to the top of the columnar block 12, and a winding mechanism 2 provided on the top right side of the base plate 3 for evenly binding the wire to protect and store it.

[0032] Specifically, the device includes a support plate 1, the bottom of which is fixedly connected to a base plate 3 to ensure stability. A fixing block 4 is fixedly connected to the top of the support plate 1 to support and fix other components. A spring 5 is fixedly connected to the bottom of the fixing block 4, providing elasticity to accommodate wires of different lengths. A vertical groove 6 is provided in the middle of the support plate 1, allowing the wire to pass smoothly and facilitating its guidance and positioning. A fixing post 7 is fixedly connected to the bottom of the spring 5, and a bearing 9 is fixedly connected to the front of the fixing post 7. The outer wall of the bearing 9 is fixed... The base plate 1 is fixedly connected with a spool 8, which makes the wire neater when stored, reducing tangling and knotting. In addition, the upper and lower right sides of the support plate 1 are fixedly connected with two fixed posts 10. The right side of the fixed posts 10 is rotatably connected with a threaded rod 11. The outer wall of the threaded rod 11 is threaded with a cylindrical block 12. The top of the cylindrical block 12 is fixedly connected with a rotating disk 13, which allows the user to easily control the winding and unwinding of the wire by rotating it. The top right side of the base plate 3 is provided with a winding mechanism 2, which is used to evenly bundle the wire, so as to protect and store the wire, ensuring that the wire is neat and convenient for future use.

[0033] Please see the appendix Figure 3 - Appendix Figure 5 The winding mechanism 2 includes a motor 201, which is located on the top right side of the base plate 3. The output end of the motor 201 is fixedly connected to a main gear 202. A driven wheel 203 is meshed on the right side of the main gear 202, and a driven wheel 204 is meshed on the left side of the main gear 202 to transmit power. A reciprocating screw 205 is fixedly connected to the rear side of the driven wheel 204, and a slider 206 is threaded onto the outer wall of the reciprocating screw 205. A rectangular groove 207 is provided on the top right side of the base plate 3, and a collecting rod 208 is fixedly connected to the rear side of the driven wheel 203 to ensure even storage.

[0034] Specifically, the winding mechanism 2 includes a motor 201, which is located on the top right side of the base plate 3. The output port of the motor 201 is securely connected to a main gear 202. This main gear 202 plays a crucial role in the mechanical operation. The right side of the main gear 202 meshes with a driven wheel 203, ensuring smooth and efficient transmission. At the same time, the left side of the main gear 202 is also tightly meshed with another driven wheel 204 to ensure even distribution and transmission of power. The rear side of the driven wheel 204 is fixedly connected to... A reciprocating lead screw 205 is provided, which is connected to the slider 206 through a thread on its outer wall, so that the slider 206 can achieve reciprocating linear motion during the rotation of the reciprocating lead screw 205. In addition, a rectangular slide groove 207 is specially opened on the top right side of the base plate 3. This rectangular slide groove 207 provides the necessary space and guidance for the movement of the slider 206. Finally, a collecting rod 208 is fixedly connected to the rear side of the driven wheel 203. The collecting rod 208 is used to wind and collect the steel wire to ensure that the winding process is uniform and orderly.

[0035] Please see the appendix Figure 2 - Appendix Figure 4 A controller 14 is fixedly connected to the top left side of the base plate 3. The controller 14 is electrically connected to the motor 201. A guide ring 15 is fixedly connected to the left side of the bearing plate 1 near the edge, so that the steel wire can move in a specified position. Universal wheels 16 are fixedly connected to the bottom corners of the base plate 3. A base 17 is fixedly connected to the top left side of the base plate 3 near the edge. A bearing 18 is fixedly connected to the top of the base 17.

[0036] Specifically, a controller 14 is fixedly connected to the top left side of the base plate 3. This controller 14 is electrically connected to the motor 201 to ensure signal and energy transmission between the two. In addition, a guide ring 15 is fixedly connected near the left edge of the support plate 1 to ensure the accuracy of its movement. Four casters 16 are fixedly connected to the bottom corner of the base plate 3. These casters 16 enable the base plate 3 to move flexibly in different directions, improving the mobility of the equipment. Furthermore, a base 17 is fixedly connected to the top left side of the base plate 3 near the edge. This base 17 provides a stable mounting platform for other components. Finally, a bearing 18 is fixedly connected to the top of the base 17. The function of the bearing 18 is to reduce friction between rotating parts and improve the operating efficiency and lifespan of the entire equipment.

[0037] Please see the appendix Figure 3 - Appendix Figure 5A wire drum 19 is fixedly connected to the inner wall of bearing 2 18. Multiple support columns 1 21 are fixedly connected to the top right side of the base plate 3 near the edge. A dustproof box 20 is fixedly connected to the outer wall of motor 201 to prevent dust from entering. Support columns 22 are rotatably connected to the front and rear sides of reciprocating screw 205. A push rod 23 is fixedly connected to the rear side of the base plate 3 near the edge. An anti-slip ring 24 is fixedly connected to the top outer wall of push rod 23. An anti-slip rocker arm 25 is fixedly connected to the top of rotating disk 13 to increase friction and ensure safety.

[0038] Specifically, a wire spool 19 is fixedly connected to the inner wall of bearing 2 18, which can effectively protect the internal structure of the bearing and prevent the intrusion of dust and impurities. Meanwhile, multiple support columns 1 21 are located on the top right side of the base plate 3 near the edge. These support columns 1 21 are fixedly connected to the base plate 3 to provide additional support and stability. Furthermore, a dustproof box 20 is fixedly connected to the outer wall of motor 201. The function of this dustproof box 20 is to prevent the motor 201 from drawing in dust during operation, thereby extending the service life of motor 201. (The last sentence appears to be incomplete and possibly refers to a different part of the design.) 5. Considering the rotation requirements of its front and rear sides, support columns 22 are rotatably connected to both the front and rear sides to ensure the stability and accuracy of the reciprocating screw 205 during rotation. The push rod 23 is located near the edge of the rear side of the base plate 3. The top outer wall of the push rod 23 is fixedly connected to an anti-slip ring 24, which can provide a better grip and prevent the operator from slipping during use. Finally, the top of the rotating disk 13 is fixedly connected to an anti-slip rocker arm 25. This anti-slip rocker arm 25 can provide a better operating feel, making it more convenient and comfortable for the user to operate.

[0039] Working principle: When tension needs to be adjusted, simply rotate the anti-slip rocker 25, causing the bottom rotating disk 13 to rotate, which in turn drives the threaded rod 11 to rotate. This causes the cylindrical block 12 to move up and down. The steel wire starts from the wire spool 19, passes through the guide ring 15, and wraps around the I-beam wheel 8. The bearing 9 inside the I-beam wheel 8 rotates, allowing the steel wire to move smoothly and eventually wind around the collecting rod 208. This allows the steel wire on the outer wall of the I-beam wheel 8 to be stretched and relaxed. The spring 5 in the middle of the bearing plate 1 acts as a buffer when the tension is too high, preventing the steel wire from breaking. This structure can adjust the tension of the steel wire during the drawing process and improve the quality of the steel wire.

[0040] When the steel wire is being collected, it passes through the slider 206 and is then tied to the collecting rod 208. The controller 14 is activated, causing the motor 201 to start working, which in turn causes the main gear 202 to rotate, driving the driven wheels 203 and 204 on the left and right sides to rotate. The reciprocating screw 205 on the left rotates, causing the slider 206 to slide back and forth, allowing the steel wire inside to be evenly distributed. The collecting rod 208 on the right rotates, allowing the steel wire to be smoothly collected. This structure makes the steel wire more evenly and neatly wound, preventing looseness and excessive tightness, thus improving efficiency.

[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A tension adjustment device for steel wire drawing process, comprising a bearing plate (1), characterized in that: The bottom of the bearing plate (1) is fixedly connected to a base plate (3), the top of the bearing plate (1) is fixedly connected to a fixing block (4), the bottom of the fixing block (4) is fixedly connected to a spring (5), the middle of the bearing plate (1) is provided with a vertical sliding groove (6), the bottom of the spring (5) is fixedly connected to a fixing column one (7), the front side of the fixing column one (7) is fixedly connected to a bearing one (9), the outer wall of the bearing one (9) is fixedly connected to an I-beam wheel (8), the upper and lower right sides of the bearing plate (1) are both fixedly connected to fixing columns two (10), the right side of the fixing column two (10) is rotatably connected to a threaded rod (11), the outer wall of the threaded rod (11) is threadedly connected to a columnar block (12), the top of the columnar block (12) is fixedly connected to a rotating disk (13), the top right side of the base plate (3) is provided with a winding mechanism (2), the winding mechanism (2) is used to evenly bind the iron wire, so as to protect and store the iron wire.

2. The tension adjustment device in the wire drawing process according to claim 1, characterized in that: The winding mechanism (2) includes a motor (201), which is located on the top right side of the base plate (3). The output end of the motor (201) is fixedly connected to a main gear (202). A driven wheel (203) is meshed on the right side of the main gear (202), and a driven wheel (204) is meshed on the left side of the main gear (202). A reciprocating screw (205) is fixedly connected to the rear side of the driven wheel (204). A slider (206) is threaded onto the outer wall of the reciprocating screw (205). A rectangular groove (207) is provided on the top right side of the base plate (3), and a collecting rod (208) is fixedly connected to the rear side of the driven wheel (203).

3. The tension adjustment device in the wire drawing process according to claim 2, characterized in that: A controller (14) is fixedly connected to the top left side of the base plate (3), and the controller (14) is electrically connected to the motor (201).

4. The tension adjustment device in the wire drawing process according to claim 1, characterized in that: A guide ring (15) is fixedly connected to the left side of the bearing plate (1) near the edge, and a caster wheel (16) is fixedly connected to the bottom corner of the base plate (3).

5. The tension adjustment device in the wire drawing process according to claim 1, characterized in that: A base (17) is fixedly connected to the top left side of the base plate (3) near the edge, and a bearing (18) is fixedly connected to the top of the base (17).

6. The tension adjustment device in the wire drawing process according to claim 5, characterized in that: The inner wall of the bearing 2 (18) is fixedly connected with a wire cylinder (19), and multiple support columns 1 (21) are fixedly connected to the top right side of the base plate (3) near the edge.

7. The tension adjustment device in the wire drawing process according to claim 2, characterized in that: The outer wall of the motor (201) is fixedly connected to a dustproof box (20), and the front and rear sides of the reciprocating screw (205) are rotatably connected to support columns (22).

8. The tension adjustment device in the wire drawing process according to claim 1, characterized in that: A push rod (23) is fixedly connected to the rear side of the base plate (3) near the edge. An anti-slip ring (24) is fixedly connected to the top outer wall of the push rod (23). An anti-slip rocker (25) is fixedly connected to the top of the rotating disk (13).

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