Carton die cutting and waste removal device

Abstract

The utility model belongs to carton die -cutting clearance technology field especially, a kind of carton die -cutting clearance device, for traditional die cutting machine needs manual replacement tool or adjustment die position, leading to long time of changing type, operation is complicated, traditional die cutting equipment needs to separate transmission, cutting and clearance process, leading to the problem of low efficiency and chip residue, present and propose following scheme, it includes: die -cutting box, the inside of the die -cutting box is sequentially provided with conveying mechanism, die -cutting plate, two L type cleaning plate and rectangular material guide pipe from left to right, the top of die -cutting plate and the top edge of conveying mechanism are flush, two L type cleaning plate is fixedly installed on the side wall of die -cutting box, the outside of die -cutting box is provided with controller;Carton limiting mechanism is set on the top inner wall of die -cutting box and located above conveying mechanism.The utility model is automatically adjusted spacing / limiting self-adaption, reduces changing time, integrates cutting+transmission+clearance integration, saves process circulation time.

Description

Technical Field

[0001] This utility model relates to the field of cardboard box die-cutting waste removal technology, and in particular to a cardboard box die-cutting waste removal device. Background Technology

[0002] Die-cutting machines, also known as die-cutting machines, cutting machines, and CNC punching machines, are mainly used for cutting non-metallic materials, self-adhesive labels, EVA, and double-sided adhesives. Using steel blades, metal molds, and steel wire, and applying pressure through a printing plate, die-cuts printed materials or cardboard into specific shapes. Die-cutting machines are an important processing and forming equipment. During the die-cutting process of cartons, various waste chips are generated. If these chips are not removed from the material surface, they will enter the next process with the material, damaging subsequent equipment and affecting further processing of the cartons, thus failing to meet the requirements of current carton processing.

[0003] Publication No. CN218138437U discloses a cardboard box die-cutting waste removal device, including a base plate. A housing is fixedly connected to the top of the base plate via a support plate. Rotary rods are movably connected to the top and bottom of the right side of the housing via fixed plates. A transmission roller is fixedly connected to the surface of the rotary rod. A first motor is fixedly connected to the top of the right side of the housing, and a first transmission wheel is fixedly connected to the output end of the first motor. A second transmission wheel is fixedly connected to the front side of the rotary rod surface. This invention, through the cooperation of the base plate, housing, rotary rod, transmission roller, first motor, first transmission wheel, second transmission wheel, box body, guide plate, rotating shaft, die-cutting roller, die-cutting plate, second motor, partition, filter box, fan, scraper, dust collection plate, and guide block, enables the cardboard box die-cutting waste removal device to clean the surface of the die-cut cardboard box through a dust removal mechanism, preventing waste from the cardboard box surface from affecting subsequent processing, thereby improving the efficiency of cardboard box die-cutting.

[0004] Traditional die-cutting machines require manual tool replacement or mold position adjustment, resulting in long changeover times and cumbersome operation. Traditional die-cutting equipment requires separate conveying, cutting, and waste removal processes, leading to low efficiency and residual debris. Utility Model Content

[0005] The purpose of this invention is to solve the problems of traditional die-cutting machines, which require manual replacement of blades or adjustment of mold positions, resulting in long changeover times and cumbersome operation. Traditional die-cutting equipment requires separate conveying, cutting and waste removal processes, resulting in low efficiency and residual debris. Therefore, a waste removal device for carton die-cutting is proposed.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A cardboard box die-cutting waste removal device, comprising:

[0008] The die-cutting box contains, from left to right, a conveying mechanism, a die-cutting plate, two L-shaped cleaning plates, and a rectangular guide tube. The top of the die-cutting plate is flush with the top edge of the conveying mechanism. The two L-shaped cleaning plates are fixedly installed on the side wall of the die-cutting box. A controller is located on the outside of the die-cutting box.

[0009] The carton limiting mechanism is located on the top inner wall of the die-cutting box and above the conveying mechanism;

[0010] The spacing adjustment mechanism is installed on the die-cutting box and located above the die-cutting plate. Two die-cutting mechanisms are installed on the spacing adjustment mechanism and are located above the die-cutting plate.

[0011] Preferably, the conveying mechanism includes two conveying rollers, which are rotatably mounted on the die-cutting box via bearings. The same conveyor belt is sleeved on the outer side of the two conveying rollers. A servo motor is mounted on the outer side of the die-cutting box, and the output shaft of the servo motor is fixedly mounted to one of the conveying rollers.

[0012] Preferably, the carton limiting mechanism includes two first linear motors, both of which are fixedly installed on the top inner wall of the die-cutting box. The output shafts of the two first linear motors are equipped with the same first slide rail, and a first slider is slidably installed in each of the two first slide rails. A limiting plate is fixedly installed at the bottom of each of the two first sliders.

[0013] Preferably, a first bidirectional screw is rotatably mounted inside the first slide rail, two first sliders are threadedly connected to the two ends of the first bidirectional screw, a first motor is mounted on the outside of the first slide rail, and the output shaft of the first motor is fixedly mounted to the outer end of the first bidirectional screw.

[0014] Preferably, the spacing adjustment mechanism includes two second linear motors, both of which are mounted on the top of the die-cutting box. The output shafts of the two second linear motors are equipped with the same second slide rail, which is located inside the die-cutting box. Two second sliders are slidably mounted inside the second slide rail, and two die-cutting mechanisms are mounted at the bottom of the two second sliders.

[0015] Preferably, a second bidirectional screw is rotatably mounted inside the second slide rail, two second sliders are threadedly connected to the two ends of the second bidirectional screw, a second motor is fixedly mounted on the outside of the second slide rail, and the output shaft of the second motor is fixedly mounted to the outer end of the second bidirectional screw.

[0016] Preferably, the die-cutting mechanism includes a spacing adjustment plate, which is fixedly installed on the bottom of the second slider. A die-cutting motor is fixedly installed on the spacing adjustment plate. A circular roller is installed on the output shaft of the die-cutting motor. A ring-shaped blade is installed on the outer side of the circular roller. Multiple arc-shaped cotton pads are fixedly installed on the outer side of the circular roller. Multiple support cylinders are fixedly installed on the outer end of the circular roller. A buffer rod is slidably installed inside each of the multiple support cylinders. A spring is fixedly installed between the buffer rod and the support cylinder. A circular rubber head is fixedly installed on the outer end of the buffer rod.

[0017] The beneficial effects of the cardboard box die-cutting waste removal device described in this utility model are as follows:

[0018] 1. Dual-die cutting blade spacing automatic adjustment system (through a bidirectional screw and linear motor working in tandem): The second motor drives the bidirectional screw to rotate, causing the two second sliders to move synchronously in opposite directions, achieving precise adjustment of the spacing between the two die-cutting mechanisms. The second linear motor controls the lifting and lowering of the entire slide rail, adapting to cardboard of different thicknesses.

[0019] 2. Die-cutting, conveying, and waste removal three-in-one rotating roller design (integrating a ring blade, cotton pad, and buffer rubber head). The roller integrates three main functional components: a ring blade for rotating and cutting the cardboard; an arc-shaped cotton pad that pushes the cardboard forward during rotation, avoiding secondary positioning; and a buffer rod + round rubber head: a spring-loaded structure that rotates in contact with the cardboard surface, pulling the cutting debris outwards. The round rubber head is connected to the support cylinder via the buffer rod and spring, providing elastic pressure during waste removal. This avoids rigid contact that could damage the cardboard surface while ensuring effective debris removal.

[0020] 3. Dynamic limiting mechanism (adaptive limiting plate driven by bidirectional screw): The carton limiting mechanism drives two first sliders to move synchronously in opposite directions via a first bidirectional screw, thereby adjusting the spacing of the limiting plate. A first linear motor controls the overall lifting and lowering of the limiting mechanism to adapt to different cardboard thicknesses.

[0021] 4. The L-shaped cleaning plate is fixed to the side wall of the die-cutting box to block splashing debris and guide it downwards. After the debris falls to the bottom of the die-cutting box, it is collected and discharged by the rectangular guide pipe, achieving residue-free collection.

[0022] This utility model features automated adjustable spacing / limit self-adaptation, reducing changeover time and integrating cutting, conveying, and waste removal into one unit, saving process flow time. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of a cardboard box die-cutting and waste removal device proposed in this utility model;

[0024] Figure 2 This is a side view of the waste removal device for cardboard box die-cutting proposed in this utility model;

[0025] Figure 3 This is a perspective structural diagram of the die-cutting box, conveying mechanism, L-shaped cleaning plate, and rectangular guide tube proposed in this utility model;

[0026] Figure 4 This is a cross-sectional schematic diagram of the die-cutting box, conveying mechanism, L-shaped cleaning plate, and rectangular guide tube proposed in this utility model;

[0027] Figure 5 This is a schematic diagram of the carton limiting mechanism and the spacing adjustment mechanism proposed in this utility model;

[0028] Figure 6 This is a bottom view of the carton limiting mechanism and the spacing adjustment mechanism proposed in this utility model;

[0029] Figure 7 This is a schematic diagram of the die-cutting mechanism proposed in this utility model.

[0030] In the diagram: 1. Die-cutting box; 11. Beveled block; 12. Controller; 2. Conveying mechanism; 21. Servo motor; 22. Conveyor belt; 23. Conveyor roller; 3. Die-cutting plate; 4. L-shaped cleaning plate; 5. Rectangular guide tube; 7. Carton limiting mechanism; 71. First slide rail; 72. First linear motor; 73. First motor; 74. First bidirectional screw; 75. First slider; 76. Limiting plate; 8. Spacing adjustment mechanism; 81. Second slide rail; 82. Second linear motor; 83. Second motor; 84. Second bidirectional screw; 85. Second slider; 9. Die-cutting mechanism; 91. Spacing adjustment plate; 92. Die-cutting motor; 93. Arc-shaped cotton pad; 94. Ring knife; 95. Support cylinder; 96. Buffer rod; 97. Circular rubber head; 98. Circular roller. Detailed Implementation

[0031] The technical solutions in this embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this embodiment, and not all embodiments.

[0032] Example 1

[0033] The following is combined Figures 1-7 This application will be described in further detail.

[0034] A cardboard box die-cutting waste removal device includes a die-cutting box 1, a cardboard box limiting mechanism 7, and a spacing adjustment mechanism 8. The die-cutting box 1 is provided with a conveying mechanism 2, a die-cutting plate 3, two L-shaped cleaning plates 4, and a rectangular guide tube 5 arranged sequentially from left to right inside. The top of the die-cutting plate 3 is flush with the top edge of the conveying mechanism 2. The two L-shaped cleaning plates 4 are fixedly installed on the side wall of the die-cutting box 1. A controller 12 is provided on the outside of the die-cutting box 1. The cardboard box limiting mechanism 7 is located on the top inner wall of the die-cutting box 1 and above the conveying mechanism 2. The spacing adjustment mechanism 8 is installed on the die-cutting box 1 and above the die-cutting plate 3. Two die-cutting mechanisms 9 are installed on the spacing adjustment mechanism 8 and are located above the die-cutting plate 3.

[0035] In this embodiment, the conveying mechanism 2 includes two conveying rollers 23, which are rotatably mounted on the die-cutting box 1 via bearings. The same conveyor belt 22 is sleeved on the outer side of the two conveying rollers 23. A servo motor 21 is mounted on the outer side of the die-cutting box 1, and the output shaft of the servo motor 21 is fixedly mounted to one of the conveying rollers 23.

[0036] In this embodiment, the carton limiting mechanism 7 includes two first linear motors 72, both of which are fixedly installed on the top inner wall of the die-cutting box 1. The same first slide rail 71 is installed on the output shaft of the two first linear motors 72. A first slider 75 is slidably installed in both first slide rails 71. A limiting plate 76 is fixedly installed at the bottom of both first sliders 75.

[0037] In this embodiment, a first bidirectional screw 74 is rotatably installed inside the first slide rail 71, and two first sliders 75 are threadedly connected to the two ends of the first bidirectional screw 74. A first motor 73 is installed on the outside of the first slide rail 71, and the output shaft of the first motor 73 is fixedly installed to the outer end of the first bidirectional screw 74.

[0038] In this embodiment, the spacing adjustment mechanism 8 includes two second linear motors 82, both of which are mounted on the top of the die-cutting box 1. The output shafts of the two second linear motors 82 are mounted on the same second slide rail 81, which is located inside the die-cutting box 1. Two second sliders 85 are slidably mounted inside the second slide rail 81, and two die-cutting mechanisms 9 are mounted on the bottom of the two second sliders 85.

[0039] In this embodiment, a second bidirectional screw 84 is rotatably installed inside the second slide rail 81, and two second sliders 85 are threadedly connected to the two ends of the second bidirectional screw 84. A second motor 83 is fixedly installed on the outside of the second slide rail 81, and the output shaft of the second motor 83 is fixedly installed with the outer end of the second bidirectional screw 84.

[0040] In this embodiment, the die-cutting mechanism 9 includes a spacing adjustment plate 91, which is fixedly installed on the bottom of the second slider 85. A die-cutting motor 92 is fixedly installed on the spacing adjustment plate 91. A circular roller 98 is installed on the output shaft of the die-cutting motor 92. A ring blade 94 is installed on the outer side of the circular roller 98. Multiple arc-shaped cotton pads 93 are fixedly installed on the outer side of the circular roller 98. Multiple support cylinders 95 are fixedly installed on the outer end of the circular roller 98. A buffer rod 96 is slidably installed inside each of the multiple support cylinders 95. A spring is fixedly installed between the buffer rod 96 and the support cylinder 95. A circular rubber head 97 is fixedly installed on the outer end of the buffer rod 96.

[0041] Operating mode: During use, the cardboard box is placed on top of the conveyor belt 22. The servo motor 21 drives one conveyor roller 23 to rotate, which, in conjunction with the other conveyor roller 23, drives the conveyor belt 22 to transport the cardboard box forward. Two limiting plates 76 are used to limit the cardboard box, ensuring stable transport. Once the cardboard box moves to the top of the die-cutting plate 3, the second motor 83 drives the second bidirectional screw 84 to rotate. The second bidirectional screw 84 causes two second sliders 85 to move closer or further apart, adjusting the distance between the two die-cutting mechanisms 9 to accommodate different sizes of cardboard boxes. Two second linear motors 85... 2. Push the second slide rail 81 downwards, the ring knife 94 cuts the cardboard, the die-cutting motor 92 drives the roller 98 to rotate, the roller 98 drives the ring knife 94 to rotate to die-cut the cardboard, the roller 98 drives multiple arc-shaped cotton pads 93 to rotate to convey the cardboard forward, the roller 98 drives multiple support cylinders 95 to rotate, the multiple support cylinders 95 drive multiple circular rubber heads 97 to rotate through multiple buffer rods 96, the multiple circular rubber heads 97 can pull the cardboard debris outwards, the debris moves downwards through the blockage of the L-shaped cleaning plate 4, and can guide the debris to the bottom inner wall of the die-cutting box 1 for collection, the cut cardboard is discharged through the rectangular guide tube 5.

[0042] Example 2

[0043] The rest of Embodiment 2 is the same as Embodiment 1, except that: a beveled block 11 is fixedly installed on the bottom inner wall of the die-cutting box 1. The beveled block 11 can guide the debris to slide to a position. All structural shapes, sizes and materials of Embodiment 1 are included in this application. In order to meet specific usage conditions, they can be selected and adjusted. The attached drawings are schematic structural diagrams. The actual dimensions can be adjusted appropriately.

[0044] The above description is only a preferred embodiment of this practice, but the scope of protection of this embodiment is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the scope of the technology disclosed in this embodiment, based on the technical solution and the inventive concept of this embodiment, should be covered within the scope of protection of this embodiment.

Claims

1. A waste removal device for cardboard box die-cutting, characterized in that, include: Die-cutting box (1), the interior of the die-cutting box (1) is arranged from left to right as follows: conveying mechanism (2), die-cutting plate (3), two L-shaped cleaning plates (4) and rectangular guide tube (5). The top of the die-cutting plate (3) is flush with the top edge of the conveying mechanism (2). The two L-shaped cleaning plates (4) are fixedly installed on the side wall of the die-cutting box (1). A controller (12) is arranged on the outside of the die-cutting box (1). The carton limiting mechanism (7) is set on the top inner wall of the die-cutting box (1) and located above the conveying mechanism (2); The spacing adjustment mechanism (8) is installed on the die-cutting box (1) and located above the die-cutting plate (3). Two die-cutting mechanisms (9) are installed on the spacing adjustment mechanism (8) and are located above the die-cutting plate (3).

2. The cardboard box die-cutting waste removal device according to claim 1, characterized in that, The conveying mechanism (2) includes two conveying rollers (23), which are rotatably mounted on the die-cutting box (1) via bearings. The same conveyor belt (22) is sleeved on the outside of the two conveying rollers (23). A servo motor (21) is installed on the outside of the die-cutting box (1), and the output shaft of the servo motor (21) is fixedly installed with one of the conveying rollers (23).

3. The cardboard box die-cutting waste removal device according to claim 1, characterized in that, The carton limiting mechanism (7) includes two first linear motors (72), both of which are fixedly installed on the top inner wall of the die-cutting box (1). The same first slide rail (71) is installed on the output shaft of the two first linear motors (72). A first slider (75) is slidably installed in both first slide rails (71). A limiting plate (76) is fixedly installed at the bottom of both first sliders (75).

4. A cardboard box die-cutting waste removal device according to claim 3, characterized in that, A first bidirectional screw (74) is rotatably installed inside the first slide rail (71), and two first sliders (75) are threadedly connected to the two ends of the first bidirectional screw (74). A first motor (73) is installed on the outside of the first slide rail (71), and the output shaft of the first motor (73) is fixedly installed to the outer end of the first bidirectional screw (74).

5. A cardboard box die-cutting waste removal device according to claim 1, characterized in that, The spacing adjustment mechanism (8) includes two second linear motors (82), both of which are mounted on the top of the die-cutting box (1). The output shafts of the two second linear motors (82) are mounted on the same second slide rail (81). The second slide rail (81) is located inside the die-cutting box (1). Two second sliders (85) are slidably mounted inside the second slide rail (81). Two die-cutting mechanisms (9) are mounted on the bottom of the two second sliders (85).

6. A cardboard box die-cutting waste removal device according to claim 5, characterized in that, A second bidirectional screw (84) is rotatably installed inside the second slide rail (81), and two second sliders (85) are threadedly connected to the two ends of the second bidirectional screw (84). A second motor (83) is fixedly installed on the outside of the second slide rail (81), and the output shaft of the second motor (83) is fixedly installed with the outer end of the second bidirectional screw (84).

7. A cardboard box die-cutting waste removal device according to claim 5, characterized in that, The die-cutting mechanism (9) includes a spacing adjustment plate (91), which is fixedly installed at the bottom of the second slider (85). A die-cutting motor (92) is fixedly installed on the spacing adjustment plate (91), and a circular roller (98) is installed on the output shaft of the die-cutting motor (92). A ring blade (94) is installed on the outside of the circular roller (98), and multiple arc-shaped cotton pads (93) are fixedly installed on the outside of the circular roller (98).

8. A cardboard box die-cutting waste removal device according to claim 7, characterized in that, Multiple support cylinders (95) are fixedly installed on the outer end of the circular roller (98). A buffer rod (96) is slidably installed inside each of the multiple support cylinders (95). A spring is fixedly installed between the buffer rod (96) and the support cylinder (95). A circular rubber head (97) is fixedly installed on the outer end of the buffer rod (96).

Images