Filling device for processing environment-friendly cutting fluid

Abstract

The utility model relates to environmental protection cutting fluid processing field discloses a kind of filling device for environmental protection cutting fluid processing, including workbench, filling mechanism and cutting fluid filling barrel;The top of the workbench is equipped with support and cutting fluid filling barrel, filling mechanism is equipped on the support and corresponds with the cutting fluid filling barrel, control panel is installed on the support, and the filling mechanism is connected with the control panel;The filling mechanism includes motor one, moving plate, threaded rod, sliding block, filling hopper, CCD camera and motor two, CCD camera is fixedly installed on the filling hopper, the CCD camera and filling hopper correspond with the cutting fluid filling barrel, and the CCD camera is connected with the control panel.The utility model has the following advantages and effects: by the cooperation of each component, the cutting fluid filling barrel of different specifications and shapes can be filled, and the convenience and application range are improved.

Description

Technical Field

[0001] This utility model relates to the field of environmentally friendly cutting fluid processing technology, and in particular to a filling device for environmentally friendly cutting fluid processing. Background Technology

[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate cutting tools and workpieces. It is scientifically formulated with a variety of high-performance additives, possessing excellent cooling, lubrication, rust prevention, degreasing and cleaning, corrosion prevention, and easy dilution properties. It overcomes the shortcomings of traditional soap-based emulsions, such as odor in summer, difficulty in dilution in winter, and poor rust prevention. It also has no adverse effects on lathe paint and is suitable for cutting and grinding ferrous metals. It is currently the most advanced grinding product, with all its performance indicators superior to saponified oils. It features excellent lubrication, cooling, cleaning, and rust prevention, and is non-toxic, odorless, non-corrosive to humans, non-corrosive to equipment, and environmentally friendly.

[0003] In existing technologies, automatic filling devices often result in inconsistent filling weights when filling cutting fluid, and spillage and leakage are common during the filling process, leading to resource waste and environmental pollution. To address these issues, application number 201921426890.7 discloses an environmentally friendly cutting fluid filling device, which includes a base and a gravity sensor. A support plate is fixedly connected to the center of the upper surface of the base, and a weighing platform is fixedly connected to the left end of the support plate. A gravity sensor is fixedly connected to the upper surface of the weighing platform. The end face is equipped with a fixed platform. The left end face of the support plate is fixedly connected to a fixed frame, a controller, and an infrared sensor arranged in a top-middle-bottom sequence. A filling funnel is fixedly connected inside the fixed frame. In this utility model, the weight of the cutting fluid stored in each filling bottle is ensured to be consistent by the gravity sensor, infrared sensor, and alarm light. The collection plate moves to the bottom of the filling funnel under the action of the telescopic spring to collect the cutting fluid solution. The cutting fluid solution flows into the collection box through the guide pipe, avoiding waste of resources and facilitating centralized processing. It has great practical value.

[0004] A thorough reading of the aforementioned patent documents revealed the following shortcomings: In actual use, since the filling funnel is fixedly mounted on the support plate, it cannot be properly adjusted according to different sizes of filling bottles, which has certain limitations and needs to be improved. Utility Model Content

[0005] The purpose of this invention is to provide an environmentally friendly cutting fluid filling device that can fill cutting fluid filling containers of different specifications and shapes.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: an environmentally friendly cutting fluid filling device, including a workbench, a filling mechanism and a cutting fluid filling tank;

[0007] The top of the workbench is equipped with a support and a cutting fluid filling tank. The support is equipped with a filling mechanism that corresponds to the cutting fluid filling tank. A control panel is installed on the support, and the filling mechanism is connected to the control panel.

[0008] The filling mechanism includes a first motor, a moving plate, a threaded rod, a slider, a filling hopper, a CCD camera, and a second motor. A CCD camera is fixedly mounted on the filling hopper. Both the CCD camera and the filling hopper correspond to the cutting fluid filling container. The CCD camera is connected to the control panel. Through the coordinated design of the workbench, control panel, metering pump, hose, and filling mechanism, simply placing the cutting fluid filling container on the workbench allows the filling hopper to be matched to the container's shape and specifications. Then, driven by the metering pump, the cutting fluid is metered and filled into the container. This enables filling of cutting fluid containers of different shapes and sizes, improving convenience and applicability.

[0009] A further feature of this invention is that: a motor is fixedly mounted on the bracket, the output end of the motor passes through the bracket and is fixedly connected to a movable plate, a threaded rod is rotatably connected to the movable plate, a slider is threadedly connected to the threaded rod, and the filling hopper is fixedly mounted on the slider for moving and adjusting the filling hopper to correspond to the cutting fluid filling tank.

[0010] A further feature of this invention is that a metering pump is fixedly installed on the bracket, and a hose is sealed to the output end of the metering pump. One end of the hose is sealed to the filling hopper, which is used to extract the cutting fluid from the cutting fluid storage tank and transport it to the filling hopper through the hose.

[0011] A further feature of this invention is that the metering pump is connected to the control panel, and the cutting fluid delivered by the metering pump can be adjusted through a preset program in the control panel.

[0012] A further feature of this invention is that a second electric motor is fixedly mounted on the movable plate, and the output end of the second electric motor is fixedly connected to one end of the threaded rod to drive the threaded rod, thereby achieving the effect of horizontally moving and adjusting the filling hopper.

[0013] A further feature of this invention is that the top of the movable plate is in contact with the bracket, and a bearing is fixedly sleeved on the output end of the first motor. The outer wall of the bearing is fixedly connected to the bracket, so that the output end of the first motor can drive the movable plate to rotate.

[0014] A further feature of this invention is that both ends of the threaded rod are rotatably connected to a first fixing plate, both first fixing plates are fixedly connected to the movable plate, and both ends of the threaded rod are fixedly fitted with second bearings, the outer walls of the two second bearings are respectively fixedly connected to the two first fixing plates, so as to facilitate the rotation of the threaded rod.

[0015] A further feature of this invention is that both the second motor and the first motor are connected to the control panel, and the first motor and the second motor are controlled by a preset program in the control panel.

[0016] A further feature of this invention is that a rubber anti-slip pad is provided on the top of the workbench, and the cutting fluid filling tank is placed on the rubber anti-slip pad to increase the friction between the cutting fluid filling tank and the workbench and improve stability.

[0017] The beneficial effects of this utility model are as follows: through the cooperative design between the workbench, control panel, metering pump, hose and filling mechanism, the cutting fluid filling barrel only needs to be placed on the workbench, and the filling hopper can be matched with it according to the shape and specifications of the cutting fluid filling barrel. Then, under the cooperative drive of the metering pump, the cutting fluid filling barrel is metered and filled, thereby achieving the effect of filling cutting fluid filling barrels of different specifications and shapes, improving convenience and applicability. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a three-dimensional structural diagram of an environmentally friendly cutting fluid filling device proposed in this utility model;

[0020] Figure 2 This is a side view of the filling device for environmentally friendly cutting fluid processing proposed in this utility model;

[0021] Figure 3 This is a schematic diagram of the filling mechanism of an environmentally friendly cutting fluid filling device proposed in this utility model;

[0022] Figure 4 This is a partial explosion diagram of an environmentally friendly cutting fluid filling device proposed in this utility model.

[0023] In the diagram, 1. Workbench; 2. Support; 3. Filling mechanism; 4. Cutting fluid filling tank; 5. Metering pump; 6. Hoses; 7. Control panel; 31. Motor 1; 32. Moving plate; 33. Threaded rod; 34. Slider; 35. Filling hopper; 36. CCD camera; 37. Motor 2. Detailed Implementation

[0024] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0025] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0026] Reference Figures 1-4 An environmentally friendly cutting fluid filling device includes a workbench 1, a filling mechanism 3, and a cutting fluid filling tank 4.

[0027] The top of the workbench 1 is provided with a support 2 and a cutting fluid filling tank 4. The support 2 is provided with a filling mechanism 3 and is corresponding to the cutting fluid filling tank 4. The support 2 is equipped with a control panel 7, and the filling mechanism 3 is connected to the control panel 7.

[0028] The filling mechanism 3 includes a first motor 31, a moving plate 32, a threaded rod 33, a slider 34, a filling hopper 35, a CCD camera 36, ​​and a second motor 37. The CCD camera 36 is fixedly mounted on the filling hopper 35. Both the CCD camera 36 and the filling hopper 35 correspond to the cutting fluid filling tank 4. The CCD camera 36 is connected to the control panel 7. In industrial production, the CCD camera 36 can be used to detect product appearance defects, dimensional accuracy, etc. Through the analysis and processing of product images, automated quality control and inspection are achieved. The CCD camera is a Daheng Image MER-132-30. The UM can perform simple object recognition and coordinate calculation functions, which are already achievable by those skilled in the art and will not be elaborated further. Through the coordinated design of the workbench 1, control panel 7, metering pump 5, hose 6, and filling mechanism 3, the cutting fluid filling tank 4 can be placed on the workbench 1, and the filling hopper 35 can be matched to it according to the shape and specifications of the cutting fluid filling tank 4. Then, under the cooperating drive of the metering pump 5, the cutting fluid filling tank 4 is metered and filled, thereby achieving the effect of filling cutting fluid filling tanks 4 of different specifications and shapes, improving convenience and applicability.

[0029] In this embodiment, a motor 31 is fixedly installed on the bracket 2. The output end of the motor 31 passes through the bracket 2 and is fixedly connected to a movable plate 32. A threaded rod 33 is rotatably connected to the movable plate 32. A slider 34 is threadedly connected to the threaded rod 33. A filling hopper 35 is fixedly installed on the slider 34 for moving and adjusting the filling hopper 35 and making it correspond to the cutting fluid filling tank 4.

[0030] In this embodiment, a metering pump 5 is fixedly installed on the bracket 2. The output end of the metering pump 5 is sealed with a hose 6. One end of the hose 6 is sealed with the filling hopper 35, which is used to extract the cutting fluid from the cutting fluid storage tank and transport it to the filling hopper 35 through the action of the hose 6.

[0031] In this embodiment, the metering pump 5 is connected to the control panel 7, and the cutting fluid delivered by the metering pump 5 can be adjusted through the preset program in the control panel 7.

[0032] In this embodiment, a second motor 37 is fixedly installed on the movable plate 32. The output end of the second motor 37 is fixedly connected to one end of the threaded rod 33 for driving the threaded rod 33, thereby achieving the effect of horizontal movement adjustment of the filling hopper 35.

[0033] In this embodiment, the top of the movable plate 32 is in contact with the bracket 2, and the output end of the motor 31 is fixedly fitted with a bearing. The outer wall of the bearing is fixedly connected to the bracket 2, so that the output end of the motor 31 can drive the movable plate 32 to rotate.

[0034] In this embodiment, both ends of the threaded rod 33 are rotatably connected to a first fixing plate, and both first fixing plates are fixedly connected to the moving plate 32. Both ends of the threaded rod 33 are fixedly sleeved with a second bearing, and the outer walls of the two second bearings are respectively fixedly connected to the two first fixing plates, so as to facilitate the rotation of the threaded rod 33.

[0035] In this embodiment, both motor 2 37 and motor 1 31 are connected to control panel 7, and motor 1 31 and motor 2 37 are regulated by a preset program in control panel 7.

[0036] In this embodiment, a rubber anti-slip pad is provided on the top of the workbench 1, and the cutting fluid filling tank 4 is placed on the rubber anti-slip pad to increase the friction between the cutting fluid filling tank 4 and the workbench 1 and improve stability.

[0037] Working principle: When in use, first connect the power supply and drive the metering pump 5, motor 1 31 and motor 2 37 through the preset program in the control panel 7. At the same time, the position of the cutting fluid filling tank 4 can be detected by the CCD camera 36 and the detection information is transmitted to the control panel 7. Then, the preset program in the control panel 7 analyzes and judges the information and then adjusts motor 1 31 and motor 2 37.

[0038] First, the cutting fluid filling tank 4 is placed on the workbench 1. At this time, the CCD camera 36 will detect the position of the cutting fluid filling tank 4. Then, the moving plate 32 is rotated by the drive of the motor 1 31, so that the filling hopper 35 is horizontally aligned with the cutting fluid filling tank 4. Then, the motor 1 31 is stopped and the motor 2 37 is started. The threaded rod 33 is rotated by the drive of the motor 2 37 and performs threaded transmission with the slider 34, so that the slider 34 drives the filling hopper 35 to move horizontally a certain distance, and the discharge port at the bottom of the filling hopper 35 is aligned with the inlet at the top of the cutting fluid filling tank 4.

[0039] Afterwards, the motor 37 is stopped and the metering pump 5 is started. Driven by the metering pump 5, the cutting fluid in the cutting fluid storage tank can be extracted and transported to the cutting fluid filling tank 4 through the cooperation of the hose 6 and the filling hopper 35, thereby achieving the effect of automatic filling.

[0040] In summary, it can achieve the effect of filling cutting fluid filling containers 4 of different specifications and shapes, greatly improving flexibility and applicability.

[0041] The technological advancements of this invention compared to existing technologies are as follows: through the cooperation of various components, it is possible to fill cutting fluid filling containers 4 of different specifications and shapes, thereby improving convenience and applicability. Moreover, the structure is simple and the practicality is higher.

Claims

1. A filling device for environmentally friendly cutting fluid processing, characterized in that, It includes a workbench (1), a filling mechanism (3), and a cutting fluid filling tank (4); The top of the workbench (1) is provided with a support (2) and a cutting fluid filling tank (4). The support (2) is provided with a filling mechanism (3) and is corresponding to the cutting fluid filling tank (4). The support (2) is equipped with a control panel (7). The filling mechanism (3) is connected to the control panel (7). The filling mechanism (3) includes a first motor (31), a moving plate (32), a threaded rod (33), a slider (34), a filling hopper (35), a CCD camera (36), and a second motor (37). The CCD camera (36) is fixedly installed on the filling hopper (35). The CCD camera (36) and the filling hopper (35) are both corresponding to the cutting fluid filling tank (4). The CCD camera (36) is connected to the control panel (7).

2. The filling device for environmentally friendly cutting fluid processing according to claim 1, characterized in that: A motor (31) is fixedly installed on the bracket (2). The output end of the motor (31) passes through the bracket (2) and is fixedly connected to a movable plate (32). A threaded rod (33) is rotatably connected to the movable plate (32). A slider (34) is threadedly connected to the threaded rod (33). The filling hopper (35) is fixedly installed on the slider (34).

3. The filling device for environmentally friendly cutting fluid processing according to claim 2, characterized in that: A metering pump (5) is fixedly installed on the bracket (2). The output end of the metering pump (5) is sealed with a hose (6). One end of the hose (6) is sealed with the filling hopper (35).

4. The filling device for environmentally friendly cutting fluid processing according to claim 3, characterized in that: The metering pump (5) is connected to the control panel (7).

5. The filling device for environmentally friendly cutting fluid processing according to claim 2, characterized in that: A second motor (37) is fixedly installed on the movable plate (32), and the output end of the second motor (37) is fixedly connected to one end of the threaded rod (33).

6. The filling device for environmentally friendly cutting fluid processing according to claim 2, characterized in that: The top of the movable plate (32) is in contact with the bracket (2), and the output end of the motor (31) is fixedly fitted with a bearing, the outer wall of the bearing being fixedly connected to the bracket (2).

7. The filling device for environmentally friendly cutting fluid processing according to claim 2, characterized in that: Both ends of the threaded rod (33) are rotatably connected to a fixed plate, and both fixed plates are fixedly connected to the movable plate (32).

8. The filling device for environmentally friendly cutting fluid processing according to claim 7, characterized in that: Both ends of the threaded rod (33) are fixedly fitted with bearings, and the outer walls of the two bearings are respectively fixedly connected to the two fixing plates.

9. The filling device for environmentally friendly cutting fluid processing according to claim 5, characterized in that: Both the second motor (37) and the first motor (31) are connected to the control panel (7).

10. The filling device for environmentally friendly cutting fluid processing according to claim 1, characterized in that: The top of the workbench (1) is provided with a rubber anti-slip mat, and the cutting fluid filling tank (4) is placed on the rubber anti-slip mat.

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