Automatic feeding device for sealing plate of building aluminum formwork

Abstract

The utility model discloses a kind of automatic feeding devices of building aluminium formwork with sealing plate, belong to building aluminium formwork intelligent welding equipment technical field, including sealing plate pushing system, the sealing plate pushing system includes longitudinal pushing device, transverse pushing device, vertical pushing device and drum conveying device, the drum conveying device includes welding workstation chassis, the welding workstation chassis top both sides are provided with several groups of supporting plate, several groups of the supporting plate between correspondingly provided with drum, several groups of sealing plate are placed on the longitudinal pushing device, and the longitudinal pushing device and transverse pushing device below are provided with rolling guide rail assembly, the rolling guide rail assembly includes first rolling guide rail and second rolling guide rail, and the first rolling guide rail and second rolling guide rail are installed with gyro wheel, the utility model discloses a kind of feeding device for reducing failure point, reducing space occupation and energy consumption, improve equipment reliability and production site utilization.

Description

Technical Field

[0001] This utility model relates to the technical field of intelligent welding equipment for building aluminum formwork, and in particular to an automatic feeding device for sealing plates used in building aluminum formwork. Background Technology

[0002] Patent CN111331288A designs a bottom-mounted sealing plate storage and automatic conveying device, including a frame, pushing component, material storage component, turnover trough and conveying component. It achieves precise positioning and automatic conveying of the rear sealing plate through pneumatic fingers, grippers and translation components. All components can be lowered below the welding platform to ensure that the installation of secondary ribs is not disturbed. Patent CN201720488036.8 designs an automatic welding equipment for aluminum templates, including a cantilever, lifting device, small material robot and small material placement device. It achieves fully automated material handling and welding through longitudinal and transverse drive devices. It uses lifting guide cylinder and motor-reducer-gear-rack combination to achieve precise movement. It is equipped with a centering device to ensure the precise positioning of secondary ribs and sealing plates.

[0003] However, the above-mentioned device has the following problems: 1. The equipment adopts multiple mechanisms such as mechanical grippers, pneumatic fingers, and gear racks to work together, resulting in a complex system structure, more failure points, increased maintenance difficulty and operational instability; 2. The bottom-mounted storage device relies on underground space layout, which not only restricts construction and installation, but also requires an additional lifting drive mechanism, leading to increased energy consumption and reduced overall economic efficiency; 3. The horizontal pushing component adopts a long strip structure design, occupying a large amount of horizontal space, resulting in a large overall footprint of the equipment, which is not conducive to the optimized layout of workshop space and affects the intensive use of production sites. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the technical problem to be solved by this utility model is to propose a feeding device that can reduce failure points, reduce space occupation and energy consumption, and improve equipment reliability and production site utilization.

[0005] To achieve this objective, the present invention adopts the following technical solution:

[0006] This utility model provides an automatic feeding device for sealing plates used in building aluminum formwork, including a sealing plate pushing system. The sealing plate pushing system includes a longitudinal pushing device, a transverse pushing device, a vertical pushing device, and a roller conveying device as a pre-process. The roller conveying device includes a welding workstation base frame. Several sets of support plates are arranged on both sides of the top of the welding workstation base frame. The several sets of support plates are arranged at equal intervals to arrange the transverse pushing device. Rollers are arranged correspondingly between the several sets of support plates. Several sets of sealing plates are placed on the longitudinal pushing device.

[0007] A rolling guide rail assembly is provided below the longitudinal pushing device and the transverse pushing device. The rolling guide rail assembly includes a first rolling guide rail and a second rolling guide rail. The first rolling guide rail is located below the longitudinal pushing device and the transverse pushing device, and the second rolling guide rail is located below the end of the transverse pushing device away from the longitudinal pushing device. Rollers are installed on the first rolling guide rail and the second rolling guide rail.

[0008] The preferred technical solution of this utility model is that the longitudinal pushing device includes a material preparation platform, which is set on one side of the welding workstation base frame. A longitudinal pushing cylinder and a longitudinal positioning baffle are sequentially arranged on the material preparation platform, and the two sides of the sealing plate abut against the driving end of the longitudinal pushing cylinder and the longitudinal positioning baffle, respectively.

[0009] The preferred technical solution of this utility model is that the transverse pushing device includes a transverse pushing guide groove and a longitudinal positioning block. The transverse pushing guide groove is disposed on the base frame of the welding workstation and abuts against the longitudinal positioning baffle. The longitudinal positioning block is disposed at the top of the transverse pushing guide groove at the end away from the longitudinal positioning baffle. The vertical pushing device includes a left vertical pushing cylinder and a right vertical pushing cylinder. The left vertical pushing cylinder and the right vertical pushing cylinder are disposed at the bottom of the transverse pushing guide groove.

[0010] The preferred technical solution of this utility model is that the transverse pushing guide groove is composed of two long plates, the distance between the two long plates is equal to the thickness of the sealing plate, and the bottom of the transverse pushing guide groove is provided with a cylindrical opening for the left vertical pushing cylinder and the right vertical pushing cylinder to pass through.

[0011] The preferred technical solution of this utility model is that it further includes a left short support and a right long support. The left short support is disposed at the bottom of the longitudinal positioning baffle and abuts against one end of the first rolling guide rail. The right long support is located at the top of the welding workstation base frame.

[0012] The preferred technical solution of this utility model is that the vertical pushing device includes a left vertical pushing cylinder and a right vertical pushing cylinder, and the left vertical pushing cylinder and the right vertical pushing cylinder are arranged at the bottom of the horizontal pushing guide groove.

[0013] The preferred technical solution of this utility model is that it also includes an aluminum template conveyed by a roller, and the welding workstation base frame is provided with four sets of transverse clamping cylinders by a bracket. The four sets of transverse clamping cylinders are symmetrically distributed on both sides of the aluminum template. The welding workstation base frame is provided with a longitudinal clamping cylinder by a connecting frame. The longitudinal clamping cylinder is located above the transverse pushing guide groove.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0015] 1. This utility model adopts an integrated feeding system to replace the traditional multi-mechanism collaboration. Through the collaborative design of longitudinal feeding cylinder, rolling guide rail and vertical feeding cylinder, the precise positioning and transmission of the sealing plate is realized. There is no need for complicated mechanical clamping mechanism, which reduces the number of independent moving parts, reduces structural complexity, thereby reducing failure points and improving equipment reliability.

[0016] 2. This utility model adopts a horizontal pushing guide groove design, which integrates the material storage and conveying functions of the sealing plate into the workbench and guide rail system above ground. Through the combination of rolling guide rail and horizontal pushing guide groove, the horizontal movement of the sealing plate is realized without the need for an additional lifting mechanism, eliminating the need for an underground material storage device, reducing the occupation of underground space, and avoiding the additional energy consumption caused by the lifting mechanism.

[0017] 3. This utility model adopts a segmented design of rolling guide rail, which makes reasonable use of space and avoids the occupation of horizontal space by long strip-shaped push components. The horizontal push guide groove is composed of two long plates with a spacing that matches the thickness of the sealing plate, further optimizing the spatial layout. Through compact layout optimization, the horizontal space requirement is reduced and the site utilization rate is improved. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the automatic feeding device provided in a specific embodiment of this utility model;

[0019] Figure 2 This is provided in a specific embodiment of the present utility model. Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0020] Figure 3 This is provided in a specific embodiment of the present utility model. Figure 1 Enlarged schematic diagram of the structure at point B.

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Welding workstation base frame; 11. Left vertical pusher cylinder; 12. Right vertical pusher cylinder; 13. Sealing plate; 14. Material preparation table; 15. Longitudinal clamping cylinder; 2. Support plate; 3. Roller; 4. Aluminum template; 5. Transverse clamping cylinder; 6. Longitudinal pusher cylinder; 7. Longitudinal positioning baffle; 8. Transverse pusher guide groove; 9. Rolling guide rail assembly; 90. Left short support; 91. First rolling guide rail; 92. Second rolling guide rail; 93. Right long support; 94. Roller; 10. Longitudinal positioning block. Detailed Implementation

[0023] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] An automatic feeding device for sealing plates for building aluminum formwork includes a sealing plate pushing system. The sealing plate pushing system includes a longitudinal pushing device, a transverse pushing device, a vertical pushing device, and a roller conveying device as a pre-process. The roller conveying device includes a welding workstation base frame 1. Several sets of support plates 2 are arranged on both sides of the top of the welding workstation base frame 1. The several sets of support plates 2 are arranged at equal intervals to arrange the transverse pushing device. Rollers 3 are arranged correspondingly between the several sets of support plates 2. Several sets of sealing plates 13 are placed on the longitudinal pushing device.

[0025] A rolling guide assembly (9) is provided below the longitudinal pushing device and the transverse pushing device. The rolling guide assembly (9) includes a first rolling guide (91) and a second rolling guide (92). The first rolling guide (91) is provided below the longitudinal pushing device and the transverse pushing device, and the second rolling guide (92) is provided below the end of the transverse pushing device away from the longitudinal pushing device. Rollers (94) are installed on the first rolling guide (91) and the second rolling guide (92).

[0026] It also includes an aluminum template 4 that is conveyed by a roller 3. The welding workstation base frame 1 is equipped with four sets of transverse clamping cylinders 5 by a bracket. The four sets of transverse clamping cylinders 5 are symmetrically distributed on both sides of the aluminum template 4. The welding workstation base frame 1 is equipped with longitudinal clamping cylinders 15 by a connecting frame.

[0027] During operation, the aluminum template 4 is moved longitudinally to the welding position by the roller 3. Four sets of transverse clamping cylinders 5 are activated to clamp the aluminum template 4 from both sides. The longitudinal pushing device pushes the sealing plate 13 to the designated position. The rollers 94 of the rolling guide assembly 9 rotate, pushing the sealing plate 13 along the transverse pushing device to the designated longitudinal position. The vertical pushing device pushes the sealing plate 13 until it is flush with the upper end of the aluminum template 4. The longitudinal clamping cylinder 15 clamps the sealing plate 13 to the front end face of the aluminum template 4 to be welded. The welding robot on one side of the welding workstation base frame 1 then welds the sealing plate 1. 3. By integrating the longitudinal, transverse and vertical feeding systems, the existing multi-mechanism collaborative structure of mechanical grippers and pneumatic fingers is replaced, reducing the number of independent moving parts and reducing structural complexity. At the same time, the conveying of the sealing plate 13 and the aluminum template 4 is integrated into the same base frame, avoiding the reliance on underground space for existing bottom-mounted storage devices, improving the flexibility of equipment installation, reducing the transverse space requirement through a compact layout, and improving site utilization. The rolling guide rail assembly 9 converts the sliding friction of the sealing plate 13 movement into rolling friction, reducing feeding resistance and component wear.

[0028] As a possible implementation of this solution, preferably, the longitudinal pushing device includes a material preparation platform 14, which is set on one side of the welding workstation base frame 1. The material preparation platform 14 is provided with a longitudinal pushing cylinder 6 and a longitudinal positioning baffle 7 in sequence. The two sides of the sealing plate 13 abut against the driving end of the longitudinal pushing cylinder 6 and the longitudinal positioning baffle 7, respectively.

[0029] The material preparation table 14 can store multiple sets of sealing plates 13 at one time, reducing the frequency of manual material replenishment. The longitudinal pushing cylinder 6, together with the longitudinal positioning baffle 7, realizes the rapid longitudinal positioning of the sealing plate 13, replacing manual pushing and improving material feeding efficiency.

[0030] As a possible implementation of this solution, preferably, the transverse pushing device includes a transverse pushing guide groove 8 and a longitudinal positioning block 10. The transverse pushing guide groove 8 is disposed on the welding workstation base frame 1 and abuts against the longitudinal positioning baffle 7. The longitudinal positioning block 10 is disposed on the top of the end of the transverse pushing guide groove 8 away from the longitudinal positioning baffle 7. The longitudinal clamping cylinder 15 is located above the transverse pushing guide groove 8.

[0031] The transverse pushing guide groove 8 constrains the transverse movement trajectory of the sealing plate 13, and the longitudinal positioning block 10 achieves precise transverse positioning, replacing the traditional multi-axis robotic arm, simplifying the structure and providing accurate positioning.

[0032] As a possible implementation of this solution, preferably, the transverse pushing guide groove 8 is composed of two long plates, the distance between the two long plates is equal to the thickness of the sealing plate 13, and the bottom of the transverse pushing guide groove 8 is provided with a cylindrical opening for the left vertical pushing cylinder 11 and the right vertical pushing cylinder 12 to pass through.

[0033] The spacing of the transverse pusher guide groove 8 matches the thickness of the sealing plate 13, forming a transverse constraint on the sealing plate 13 and preventing the sealing plate 13 from shifting when moving laterally. The cylindrical opening provides movement space for the left vertical pusher cylinder 11 and the right vertical pusher cylinder 12, eliminating the need for additional obstacle avoidance structures and simplifying the device layout.

[0034] As a possible implementation of this solution, preferably, it also includes a left short support 90 and a right long support 93. The left short support 90 is disposed at the bottom of the longitudinal positioning baffle 7 and abuts against one end of the first rolling guide rail 91. The right long support 93 is located at the top of the welding workstation base frame 1.

[0035] The width of the short support 90 on the left side is adapted to the thickness of the sealing plate 13 and the longitudinal positioning baffle 7, ensuring that only one sealing plate 13 enters the transverse pushing process at a time, avoiding material jamming caused by pushing multiple sealing plates 13 at the same time; the long support 93 on the right side enhances the transverse support strength of the rolling guide rail assembly 9, preventing the guide rail from deforming when the sealing plate 13 moves laterally, and improving positioning accuracy.

[0036] As a possible implementation of this solution, preferably, the vertical pushing device includes a left vertical pushing cylinder 11 and a right vertical pushing cylinder 12, which are disposed at the bottom of the horizontal pushing guide groove 8.

[0037] Once the sealing plate 13 completes its lateral positioning, the left vertical pusher cylinder 11 and the right vertical pusher cylinder 12 can be started immediately to push the material without any additional position adjustment or transmission links, reducing the time loss of process connection and improving the overall feeding efficiency. At the same time, the cylinder drive has a fast response speed, lower energy consumption, and a compact structure.

[0038] This utility model has been described through preferred embodiments. Those skilled in the art will understand that various changes or equivalent substitutions can be made to these features and embodiments without departing from the spirit and scope of this utility model. This utility model is not limited to the specific embodiments disclosed herein; other embodiments falling within the scope of the claims of this application are all within the protection scope of this utility model.

Claims

1. An automatic feeding device for sealing plates used in building aluminum formwork, characterized in that: The system includes a sealing plate pushing system, which includes a longitudinal pushing device, a transverse pushing device, a vertical pushing device, and a roller conveyor as a pre-process. The roller conveyor includes a welding workstation base frame (1), with several sets of support plates (2) arranged on both sides of the top of the welding workstation base frame (1). The several sets of support plates (2) are arranged at equal intervals to arrange the transverse pushing device. Rollers (3) are arranged between the several sets of support plates (2). Several sets of sealing plates (13) are placed on the longitudinal pushing device. A rolling guide assembly (9) is provided below the longitudinal pushing device and the transverse pushing device. The rolling guide assembly (9) includes a first rolling guide (91) and a second rolling guide (92). The first rolling guide (91) is provided below the longitudinal pushing device and the transverse pushing device, and the second rolling guide (92) is provided below the end of the transverse pushing device away from the longitudinal pushing device. Rollers (94) are installed on the first rolling guide (91) and the second rolling guide (92).

2. The automatic feeding device for sealing plates for building aluminum formwork according to claim 1, characterized in that: The longitudinal pushing device includes a material preparation platform (14), which is set on one side of the welding workstation base frame (1). The material preparation platform (14) is equipped with a longitudinal pushing cylinder (6) and a longitudinal positioning baffle (7). The two sides of the sealing plate (13) abut against the driving end of the longitudinal pushing cylinder (6) and the longitudinal positioning baffle (7) respectively.

3. The automatic feeding device for sealing plates for building aluminum formwork according to claim 1, characterized in that: The transverse pushing device includes a transverse pushing guide groove (8) and a longitudinal positioning block (10). The transverse pushing guide groove (8) is set on the welding workstation base frame (1) and abuts against the longitudinal positioning baffle (7). The longitudinal positioning block (10) is set at the top of the transverse pushing guide groove (8) away from the longitudinal positioning baffle (7). The vertical pushing device includes a left vertical pushing cylinder (11) and a right vertical pushing cylinder (12). The left vertical pushing cylinder (11) and the right vertical pushing cylinder (12) are set at the bottom of the transverse pushing guide groove (8).

4. The automatic feeding device for sealing plates for building aluminum formwork according to claim 3, characterized in that: The transverse pusher guide groove (8) is composed of two long plates. The distance between the two long plates is equal to the thickness of the sealing plate (13). The bottom of the transverse pusher guide groove (8) is provided with a cylindrical opening for the left vertical pusher cylinder (11) and the right vertical pusher cylinder (12) to pass through.

5. An automatic feeding device for sealing plates used in building aluminum formwork according to claim 3, characterized in that: It also includes a left short support (90) and a right long support (93). The left short support (90) is located at the bottom of the longitudinal positioning baffle (7) and abuts against one end of the first rolling guide rail (91). The right long support (93) is located at the top of the welding workstation base frame (1).

6. The automatic feeding device for sealing plates for building aluminum formwork according to claim 1, characterized in that: The vertical pushing device includes a left vertical pushing cylinder (11) and a right vertical pushing cylinder (12), which are located at the bottom of the horizontal pushing guide groove (8).

7. The automatic feeding device for sealing plates for building aluminum formwork according to claim 1, characterized in that: It also includes an aluminum template (4) conveyed by a roller (3). The welding workstation base frame (1) is equipped with four sets of transverse clamping cylinders (5) by a bracket. The four sets of transverse clamping cylinders (5) are symmetrically distributed on both sides of the aluminum template (4). The welding workstation base frame (1) is equipped with a longitudinal clamping cylinder (15) by a connecting frame. The longitudinal clamping cylinder (15) is located above the transverse pushing guide groove (8).

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