A factory roof solar panel mounting structure

Abstract

The application discloses a factory roof solar panel mounting structure and relates to the technical field of solar panel mounting. The application comprises mounting beams, the mounting beams are arranged in a linear array, solar panel bodies are arranged on the upper ends of the mounting beams, first mounting structures and second mounting structures are arranged on the lower ends of the mounting beams, first connecting assemblies are arranged between adjacent two solar panel bodies, second connecting assemblies are arranged on the upper ends of the mounting beams, the first mounting structures comprise mounting blocks arranged on the lower ends of the mounting beams, first clamping blocks are fixed to the ends of the mounting blocks, and connecting grooves are arranged on the surfaces of the first clamping blocks. The solar panel mounting structure is relatively light in the whole, installation is more convenient, the dismounting process is relatively convenient, the first connecting assemblies and the second connecting assemblies are matched, the mounting stability of the solar panel can be improved, and installation is more firm.

Description

Technical Field

[0001] This application relates to the field of solar panel installation technology, and in particular to a solar panel installation structure for factory rooftops. Background Technology

[0002] Factory rooftop solar panels are a widely adopted green energy device in the industrial sector in recent years. Neatly arranged on factory rooftops, they make full use of the ample roof space to receive sunlight. Through the photoelectric conversion principle, these solar panels convert solar energy into electricity, providing power for the factory's own production and operations, reducing the company's dependence on the traditional power grid and electricity costs. They also reduce carbon emissions, helping companies achieve their energy conservation and emission reduction goals, representing an important practice in the green transformation of industry.

[0003] The successful installation of solar panels relies heavily on specialized installation structures, which serve as crucial bridges connecting the solar panels to the factory roof. These installation structures need to be custom-designed based on the roof's material, load-bearing capacity, tilt angle, and local climate conditions. Their primary function is to secure the solar panels in place, ensuring their stability and safety during long-term use.

[0004] However, some existing solar panel installation structures are quite bulky. These structures often use heavy steel or concrete materials, which not only increases their own weight but also puts significant load-bearing pressure on the factory roof, potentially requiring additional roof reinforcement and increasing installation costs and construction difficulty. Moreover, the bulky structure is more complicated to install, requiring more manpower, resources, and time. Utility Model Content

[0005] The purpose of this application is to provide a solar panel installation structure for factory rooftops to address the problem of the bulkiness of existing solar panel installation structures.

[0006] To achieve the above objectives, this application specifically adopts the following technical solution:

[0007] A solar panel mounting structure for a factory roof includes mounting beams, which are multiple and arranged in a straight line. A solar panel body is mounted on the upper end of each mounting beam. A first mounting structure and a second mounting structure are provided at the lower end of each mounting beam. A first connecting component is provided between two adjacent solar panel bodies. A second connecting component is provided at the upper end of each mounting beam. The first mounting structure includes a mounting block mounted on the lower end of the mounting beam. A first snap-fit ​​block is fixed to the end of the mounting block. A connecting groove is formed on the surface of the first snap-fit ​​block. A second snap-fit ​​block is mounted on the side of the first snap-fit ​​block. A connecting shaft is fixed to the end of the second snap-fit ​​block. The connecting shaft is slidably disposed inside the connecting groove. A mounting hole is formed at the upper end of the mounting block. The mounting block and the mounting beam are connected by bolts.

[0008] By adopting the above technical solution, when solar panels can be installed using roof corrugations, the installation beams are sequentially installed on the roof using the first and second snap-fit ​​blocks according to the design drawings. During installation, the first snap-fit ​​block is connected to the roof corrugations in conjunction with the second snap-fit ​​block. Then, multiple installation beams are fixed to the installation blocks with bolts, and then the installation beams are installed at the roof corrugations. Finally, multiple solar panel bodies are installed on the installation beams using the first and second connecting components.

[0009] Furthermore, the first snap-fit ​​block and the second snap-fit ​​block are connected by an adjusting bolt, and an adjusting nut is threaded onto the end of the adjusting bolt.

[0010] By adopting the above technical solution, the adjusting bolt and adjusting nut can fix the first and second connecting blocks to the roof corrugations, and can adjust the opening angle of the first and second connecting blocks according to the width of the roof corrugations to adapt to roof corrugations of different widths.

[0011] Furthermore, the first connecting assembly includes a connecting frame installed between two adjacent solar panel bodies. Two symmetrically arranged abutment strips are fixed at the upper end of the connecting frame. The abutment strips are in contact with the solar panel bodies. The connecting frame is connected to the mounting beam through a first connecting post. The first connecting post slides through the connecting frame and is threadedly connected to the mounting beam.

[0012] By adopting the above technical solution, the first connecting component is used to strengthen the integrity between two adjacent solar panel bodies and improve the connection strength between the solar panel body and the mounting beam.

[0013] Furthermore, the second connecting component includes a connecting block installed on the upper end of the mounting beam. The connecting block is stepped and fits against the solar panel body. The connecting block is connected to the mounting beam via a second connecting post. The second connecting post slides through the connecting block and is threadedly connected to the mounting beam.

[0014] By adopting the above technical solution, the second connecting component is used to restrict the solar panel body at the upper edge of the mounting beam, thereby further improving the connection strength between the solar panel body and the mounting beam.

[0015] Furthermore, the second mounting structure includes a mounting column disposed at the lower end of the mounting beam. The mounting column is connected to the mounting beam by fixing bolts. A mounting bracket is bolted to the lower end of the mounting column. A mounting tube is bolted inside the mounting bracket. Multiple connection holes are provided at the lower end of the mounting bracket.

[0016] By adopting the above technical solution, when it is inconvenient to install solar panels using the corrugated roof structure, the second installation structure can be used in conjunction with the pre-set concrete base to install the solar panels. This solar panel installation structure can adapt to different situations.

[0017] Furthermore, a mounting base is provided at the lower end of the mounting tube, and a fixing block is fixed at the lower end of the mounting base, with a fixing hole provided on the fixing block.

[0018] By adopting the above technical solution, the mounting base can be installed on a pre-set concrete base by using bolts passing through the fixing holes.

[0019] Furthermore, an adjusting column is rotatably connected to the lower end of the mounting tube, and the end of the adjusting column away from the mounting tube is threadedly connected to the mounting base.

[0020] By adopting the above technical solution, the distance between the installation pipe and the installation base can be adjusted by turning the adjustment column clockwise or counterclockwise, thereby adapting to the situation where there are deviations in the height of the concrete base, making it easier to install the solar panels.

[0021] Furthermore, an adjusting ring is fixed on the adjusting column, and the surface of the adjusting ring is rough.

[0022] By adopting the above technical solution, the surface friction of the rough-surfaced adjustment ring is greater, which makes it easier to turn the adjustment column to adjust the distance between the mounting tube and the mounting seat.

[0023] In summary, this application includes at least one of the following beneficial effects:

[0024] 1. The solar panel installation structure of this application is relatively lightweight, making installation more convenient and disassembly easier. In addition, with the first connecting component and the second connecting component, the installation stability of the solar panel can be improved, making the installation more secure.

[0025] 2. This application, through the second mounting structure, can be applied to different situations. When installation cannot be achieved using roof corrugated tiles, the second mounting structure can be used to achieve installation, and the disassembly and assembly process is relatively convenient, and the installation is relatively secure. Attached Figure Description

[0026] Figure 1 The solar panel body and the first and second mounting structures in this application

[0027] 3D structural diagram;

[0028] Figure 2 This is a three-dimensional structural diagram of the first installation structure in this application;

[0029] Figure 3 This is a three-dimensional structural schematic diagram of the first connecting component in this application;

[0030] Figure 4 This is a three-dimensional structural schematic diagram of the second connecting component in this application;

[0031] Figure 5 This is a three-dimensional structural diagram of the second installation structure in this application;

[0032] Figure 6 This application Figure 5 Enlarged diagram of point A in the middle.

[0033] Explanation of reference numerals in the attached figures:

[0034] 1. Mounting beam; 2. Solar panel body; 3. First mounting structure; 31. Mounting block; 32. First snap-fit ​​block; 33. Second snap-fit ​​block; 34. Connecting shaft; 35. Mounting hole; 36. Adjusting bolt; 37. Adjusting nut; 4. First connecting assembly; 41. Connecting frame; 42. Abutment strip; 43. First connecting post; 5. Second mounting structure; 51. Mounting post; 52. Mounting bracket; 53. Mounting tube; 54. Connecting hole; 55. Mounting base; 56. Fixing block; 57. Adjusting post; 58. Adjusting ring; 59. Fixing bolt; 6. Second connecting assembly; 61. Connecting block; 62. Second connecting post. Detailed Implementation

[0035] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0036] This application discloses a solar panel installation structure for a factory rooftop.

[0037] Reference Figure 1A solar panel installation structure for a factory roof includes a mounting beam 1, which consists of multiple beams arranged in a straight line. A solar panel body 2 is mounted on the upper end of the mounting beam 1. A first mounting structure 3 and a second mounting structure 5 are provided on the lower end of the mounting beam 1. A first connecting component 4 is provided between two adjacent solar panel bodies 2. A second connecting component 6 is provided on the upper end of the mounting beam 1.

[0038] When the solar panel can be installed using the roof corrugated sheet, the first mounting structure 3 is used in conjunction with the roof corrugated sheet to install the mounting beam 1 on the roof. When the installation cannot be carried out using the roof corrugated sheet, the second mounting structure 5 is used to install the mounting beam 1 on the roof. The first connecting component 4 and the second connecting component 6 can be used to fix the solar panel body 2.

[0039] Reference Figures 2-4 The first mounting structure 3 includes a mounting block 31 installed at the lower end of the mounting beam 1. A first snap-fit ​​block 32 is fixed to the end of the mounting block 31. A connecting groove is opened on the surface of the first snap-fit ​​block 32. A second snap-fit ​​block 33 is installed on the side of the first snap-fit ​​block 32. A connecting shaft 34 is fixed to the end of the second snap-fit ​​block 33. The connecting shaft 34 is slidably disposed inside the connecting groove. A mounting hole 35 is opened at the upper end of the mounting block 31. The mounting block 31 and the mounting beam 1 are connected by bolts.

[0040] The first locking block 32 and the second locking block 33 are connected by an adjusting bolt 36, and the end of the adjusting bolt 36 is threaded with an adjusting nut 37.

[0041] In addition, the first connecting component 4 includes a connecting frame 41 installed between two adjacent solar panel bodies 2. Two symmetrically arranged abutment strips 42 are fixed at the upper end of the connecting frame 41. The abutment strips 42 are in contact with the solar panel body 2. The connecting frame 41 is connected to the mounting beam 1 through a first connecting post 43. The first connecting post 43 slides through the connecting frame 41 and is threadedly connected to the mounting beam 1.

[0042] Furthermore, the second connecting component 6 includes a connecting block 61 installed on the upper end of the mounting beam 1. The connecting block 61 is stepped and fits against the solar panel body 2. The connecting block 61 is connected to the mounting beam 1 through a second connecting post 62. The second connecting post 62 slides through the connecting block 61 and is threadedly connected to the mounting beam 1.

[0043] When the installation environment allows for the installation of the solar panel body 2 using the roof corrugations, the first snap-fit ​​block 32 and the second snap-fit ​​block 33 are connected to the roof corrugations using adjusting bolts 36 and adjusting nuts 37, thus fixing the first snap-fit ​​block 32 and the second snap-fit ​​block 33 to the roof corrugations. Multiple snap-fit ​​blocks are installed sequentially. Then, the mounting beam 1 is aligned with the mounting blocks 31 in the same row and connected using bolts, thereby fixing the mounting beam 1 to the roof. Multiple mounting beams 1 are installed sequentially. Then, the solar panel body 2 is installed on the mounting beam 1, placing multiple solar panel bodies 2 on adjacent mounting beams 1, and limiting and fixing the solar panel bodies 2 at the edges. At regular intervals, the connecting block 61 is brought into contact with the upper end of the solar panel body 2. Then, the second connecting post 62 is used to connect the connecting block 61 to the mounting beam 1, thereby fixing the solar panel body 2 onto the mounting beam 1. Multiple solar panel bodies 2 located at the edges are installed sequentially, and then adjacent solar panel bodies 2 are fixed. During fixing, the connecting frame 41 is placed between two adjacent solar panel bodies, so that the contact strip 42 is in contact with the upper end of the solar panel body 2. Then, the first connecting post 43 is used to fix the connecting frame 41 to the upper end of the mounting beam 1. Multiple connecting frames 41 are installed sequentially to restrict the solar panel body 2 and improve the installation firmness of the solar panel body 2. This solar panel installation structure is relatively lightweight, making installation more convenient. In addition, with the first connecting component 4 and the second connecting component 6, it can improve the installation stability of the solar panel body 2, making the installation more secure.

[0044] Reference Figure 5 and Figure 6 The second installation structure 5 includes an installation column 51 located at the lower end of the installation beam 1. The installation column 51 is connected to the installation beam 1 by fixing bolts 59. An installation frame 52 is bolted to the lower end of the installation column 51. An installation tube 53 is bolted inside the installation frame 52. Multiple connection holes 54 are provided at the lower end of the installation frame 52. By providing multiple connection holes 54, the position of the installation seat 55 at the lower end of the installation column 51 can be adjusted according to the position of the concrete base.

[0045] The mounting tube 53 is provided with a mounting base 55 at its lower end, and a fixing block 56 is fixed at the lower end of the mounting base 55. The fixing block 56 has a fixing hole.

[0046] In addition, an adjusting column 57 is rotatably connected to the lower end of the mounting tube 53, and the end of the adjusting column 57 away from the mounting tube 53 is threadedly connected to the mounting base 55.

[0047] Furthermore, an adjusting ring 58 is fixed on the adjusting column 57, and the surface of the adjusting ring 58 is rough.

[0048] When the installation environment does not meet the conditions for installation on the corrugated roof, bolts are used to pass through the fixing holes on the fixing block 56 to fix the mounting base 55 to the preset concrete base. Multiple mounting bases 55 are fixed to multiple concrete bases in sequence. Then, according to the height deviation of the concrete base, the adjusting ring 58 is turned clockwise or counterclockwise to make the adjusting column 57 rotate. When the adjusting column 57 rotates, it moves into the mounting base 55 or gradually extends out of the mounting base 55, thereby adjusting the height of the mounting frame 52 and the mounting tube 53 so that multiple mounting frames 52 are at the same horizontal height. Then, the mounting column 51 is placed on multiple mounting frames 52 in the same row and fixed with fixing bolts 59 passing through the connecting holes 54. After fixing, the mounting beam 1 is fixed to the mounting column 51 with bolts. Then, the solar panel body 2 is placed on the mounting beam 1, and the first connecting component 4 and the second connecting component 6 are used to fix the solar panel body 2. The second mounting structure 5 can be adapted to different situations. When it is not possible to install using roof corrugated tiles, the second mounting structure 5 can be used to achieve the installation, and the installation is relatively firm.

[0049] Working principle: When the installation environment allows for the installation of the solar panel body 2 using the roof corrugations, the first snap-fit ​​block 32 and the second snap-fit ​​block 33 are connected to the roof corrugations using adjusting bolts 36 and adjusting nuts 37, thus fixing the first snap-fit ​​block 32 and the second snap-fit ​​block 33 to the roof corrugations. Multiple snap-fit ​​blocks are installed sequentially. Then, the mounting beam 1 is aligned with the mounting blocks 31 in the same row and connected using bolts, thereby fixing the mounting beam 1 to the roof. Multiple mounting beams 1 are installed sequentially. Then, the solar panel body 2 is installed on the mounting beam 1, placing multiple solar panel bodies 2 on two adjacent mounting beams 1, and aligning the solar panels at the edges. The main body 2 is fixed by limiting its position. When fixing, the connecting block 61 is pressed against the upper end of the solar panel main body 2, and then the connecting block 61 is connected to the mounting beam 1 by the second connecting column 62, thereby fixing the solar panel main body 2 on the mounting beam 1. Multiple solar panel main bodies 2 located at the edge are installed in sequence, and then two adjacent solar panel main bodies 2 are fixed. When fixing, the connecting frame 41 is placed between two adjacent solar panel main bodies, so that the contact strip 42 is in contact with the upper end of the solar panel main body 2. Then the first connecting column 43 is used to fix the connecting frame 41 to the upper end of the mounting beam 1. Multiple connecting frames 41 are installed in sequence to limit the solar panel main body 2.

[0050] When the installation environment does not meet the conditions for installation on the corrugated roof, bolts are used to pass through the fixing holes on the fixing block 56 to fix the mounting base 55 to the preset concrete base. Multiple mounting bases 55 are fixed to multiple concrete bases in sequence. Then, according to the height deviation of the concrete base, the adjusting ring 58 is turned clockwise or counterclockwise to make the adjusting column 57 rotate. When the adjusting column 57 rotates, it moves into the mounting base 55 or gradually extends out of the mounting base 55, thereby adjusting the height of the mounting frame 52 and the mounting tube 53 so that multiple mounting frames 52 are at the same horizontal height. Then, the mounting column 51 is placed on multiple mounting frames 52 in the same row and fixed with fixing bolts 59 passing through the connecting holes 54. After fixing, the mounting beam 1 is fixed to the mounting column 51 with bolts. Then, the solar panel body 2 is placed on the mounting beam 1, and the first connecting component 4 and the second connecting component 6 are used to fix the solar panel body 2.

Claims

1. A solar panel installation structure for a factory roof, comprising a mounting beam (1), characterized in that: The mounting beams (1) are multiple and arranged in a straight line. A solar panel body (2) is installed on the upper end of the mounting beams (1). A first mounting structure (3) and a second mounting structure (5) are provided on the lower end of the mounting beams (1). A first connecting component (4) is provided between two adjacent solar panel bodies (2). A second connecting component (6) is provided on the upper end of the mounting beams (1). The first mounting structure (3) includes a mounting block (31) installed on the lower end of the mounting beams (1). A first snap-fit ​​block (32) is fixed at the end of the mounting block (31). A connecting groove is opened on the surface of the first snap-fit ​​block (32). A second snap-fit ​​block (33) is installed on the side of the first snap-fit ​​block (32). A connecting shaft (34) is fixed at the end of the second snap-fit ​​block (33). The connecting shaft (34) is slidably disposed inside the connecting groove. A mounting hole (35) is opened on the upper end of the mounting block (31). The mounting block (31) and the mounting beams (1) are connected by bolts.

2. The solar panel installation structure for a factory roof as described in claim 1, characterized in that: The first snap-fit ​​block (32) and the second snap-fit ​​block (33) are connected by an adjusting bolt (36), and the end of the adjusting bolt (36) is threaded with an adjusting nut (37).

3. The solar panel installation structure for a factory roof as described in claim 1, characterized in that: The first connecting component (4) includes a connecting frame (41) installed between two adjacent solar panel bodies (2). Two symmetrically arranged abutment strips (42) are fixed at the upper end of the connecting frame (41). The abutment strips (42) are in contact with the solar panel body (2). The connecting frame (41) is connected to the mounting beam (1) through a first connecting post (43). The first connecting post (43) slides through the connecting frame (41) and is threadedly connected to the mounting beam (1).

4. The solar panel installation structure for a factory roof as described in claim 1, characterized in that: The second connecting component (6) includes a connecting block (61) installed on the upper end of the mounting beam (1). The connecting block (61) is stepped and fits against the solar panel body (2). The connecting block (61) is connected to the mounting beam (1) through a second connecting post (62). The second connecting post (62) slides through the connecting block (61) and is threadedly connected to the mounting beam (1).

5. The solar panel installation structure for a factory roof according to claim 1, characterized in that: The second mounting structure (5) includes a mounting column (51) set at the lower end of the mounting beam (1). The mounting column (51) is connected to the mounting beam (1) by fixing bolts (59). The lower end of the mounting column (51) is connected to a mounting bracket (52) by bolts. The mounting bracket (52) is connected to a mounting tube (53) by bolts. The lower end of the mounting bracket (52) is provided with multiple connection holes (54).

6. The solar panel installation structure for a factory roof according to claim 5, characterized in that: The lower end of the mounting tube (53) is provided with a mounting base (55), and a fixing block (56) is fixed at the lower end of the mounting base (55). The fixing block (56) has a fixing hole.

7. The solar panel installation structure for a factory roof as described in claim 6, characterized in that: The lower end of the mounting tube (53) is rotatably connected to an adjusting column (57), and the end of the adjusting column (57) away from the mounting tube (53) is threadedly connected to the mounting base (55).

8. The solar panel installation structure for a factory roof according to claim 7, characterized in that: An adjusting ring (58) is fixed on the adjusting column (57), and the surface of the adjusting ring (58) is rough.

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