A magnetic impurity removal device for pharmaceutical granule raw materials

Abstract

This utility model discloses a magnetic separation and impurity removal device for pharmaceutical granule raw materials, including a conveyor frame, a magnetic separation mechanism on the right side of the conveyor frame, a material blocking component on the top of the conveyor frame, and a dispersing mechanism on the top of the conveyor frame. The dispersing mechanism includes a dispersing component and a support plate installed on the top of the conveyor frame. This utility model relates to the field of pharmaceutical production equipment technology. This magnetic separation and impurity removal device for pharmaceutical granule raw materials, by setting up a dispersing mechanism, uses a drive motor to cause multiple sets of dispersing rods to reciprocate synchronously above the conveyor belt. These multiple sets of dispersing rods can disperse the pharmaceutical granule raw materials during the conveying process. Furthermore, by setting up a linkage component, the dispersing rods can rotate during the reciprocating sliding process, thereby further improving the dispersing quality of the pharmaceutical granule raw materials and facilitating subsequent magnetic separation and impurity removal operations.

Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical production equipment technology, specifically to a magnetic separation and impurity removal device for pharmaceutical particle raw materials. Background Technology

[0002] The reference patent title is: "An Iron Removal Device for a Drug Screening Machine" (Authorization Announcement No.: CN217221907U, Authorization Announcement Date: 2022.08.19). It includes a screening and iron removal cylinder, with an iron removal assembly inside. The assembly includes a connecting shaft, an electromagnet, a battery, a charging port, and a control switch. The connecting shaft is located inside the screening and iron removal cylinder, with electromagnets on its upper and lower sides. A battery is also located inside the connecting shaft. A charging port is located at the right end of the connecting shaft, and a control switch is located at the right end of the connecting shaft, above the charging port. The connecting shaft rotates inside the screening and iron removal cylinder via a drive assembly, causing the electromagnets to rotate as well. The electromagnets agitate the drug materials inside the cylinder, and simultaneously attract any iron impurities within the drug materials, thus achieving iron removal from the drug materials.

[0003] Based on the above-mentioned documents, during the production process of drug granule raw materials, ferromagnetic impurities are often mixed in, such as iron filings introduced during raw material transportation and processing. These impurities not only affect the quality of the drug, but may also cause equipment wear and tear in subsequent drug formulation production, and even endanger the health of patients. One of the core problems of the poor impurity removal quality of existing magnetic separation devices is that the raw material particles often form agglomerates due to factors such as moisture absorption and static electricity, which prevents the internal impurities from fully interacting with the magnetic field, thereby affecting the quality of magnetic separation and impurity removal. Therefore, this utility model provides a magnetic separation and impurity removal device for drug granule raw materials. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a magnetic separation and impurity removal device for pharmaceutical granule raw materials. This device solves the problem that pharmaceutical raw material granules often form agglomerates due to factors such as moisture absorption and static electricity, which prevents internal impurities from fully interacting with the magnetic field, thus affecting the quality of magnetic separation and impurity removal.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a magnetic separation and impurity removal device for pharmaceutical granule raw materials, comprising a conveyor frame, a magnetic separation mechanism on the right side of the conveyor frame, a material blocking component on the top of the conveyor frame, and a dispersing mechanism on the top of the conveyor frame, the dispersing mechanism comprising:

[0006] The dispersing assembly includes a support plate mounted on top of a conveyor frame. A sliding plate is slidably connected inside the support plate. A symmetrical T-shaped plate is fixedly connected to the top of the sliding plate. A support rod is slidably connected inside the T-shaped plate. Both ends of the support rod are fixedly connected to the inner wall of the support plate. Multiple sets of connecting rods are fixedly connected inside the sliding plate. The surface of the connecting rods allows the dispersing rod to slide through a transmission assembly.

[0007] The drive component, located on top of the support plate, is used to drive the sliding plate to reciprocate.

[0008] The linkage component, located on the inner wall of the support plate, is used to drive the dispersing rod to rotate.

[0009] Preferably, the transmission assembly includes a transmission rod rotatably mounted on the surface of the connecting rod, a transmission gear is mounted on the top end of the transmission rod, the interior of the transmission gear is rotatably connected to the surface of the connecting rod, the bottom end of the transmission rod is fixedly connected to the top end of the disintegrating rod, and a limit block is rotatably connected to the surface of the transmission rod.

[0010] Preferably, the drive assembly includes a drive motor mounted on the top of the support plate, and one end of the output shaft of the drive motor is fixedly connected to an eccentric wheel via a coupling, the surface of which is in contact with the inner side of the T-shaped plate.

[0011] Preferably, the linkage assembly includes a linkage plate installed on the inner wall of the support plate, the surface of the linkage plate has a limiting groove, the inner surface of the limiting groove is slidably connected to the surface of the limiting block, and a linkage toothed plate is installed on the top of the linkage plate, the surface of the linkage toothed plate meshing with the surface of the transmission gear.

[0012] Preferably, the material blocking assembly includes a support plate installed on the top of the conveyor frame, a control cylinder is fixedly connected to the top of the support plate, a lifting plate is fixedly connected to the bottom of the control cylinder through a piston rod, and a material blocking plate is installed at the bottom of the lifting plate.

[0013] Preferably, the magnetic separation mechanism includes a magnetic separator, a geared motor is installed on the front side of the magnetic separator, one end of the output shaft of the geared motor is fixedly connected to a magnetic roller through a coupling, a scraper is installed inside the magnetic separator, a discharge trough is opened at the bottom of the magnetic separator, and a collection plate is installed at the bottom of the magnetic separator.

[0014] Beneficial effects

[0015] This invention provides a magnetic separation device for removing impurities from pharmaceutical granule raw materials. Compared with the prior art, it has the following advantages:

[0016] 1. The magnetic separation and impurity removal device for the drug granule raw material uses a drive motor to rotate an eccentric wheel. The rotation of the eccentric wheel causes the T-plates on both sides to slide synchronously to both sides, achieving reciprocating sliding. The sliding of the T-plates causes the sliding plate, connecting rod, transmission gear, transmission rod, limiting block, and dispersing rod to reciprocate synchronously. This causes the limiting block to slide on the inner surface of the limiting groove, and simultaneously, the transmission gear rolls on the surface of the linkage gear plate, causing the transmission gear, transmission rod, and dispersing rod to begin rotating. This allows multiple sets of dispersing rods to reciprocate simultaneously. At this time, it begins to rotate on its own axis, which facilitates the dispersing of drug particles during the conveying process by multiple sets of dispersing rods. With the dispersing mechanism, driven by the drive motor, multiple sets of dispersing rods slide back and forth synchronously above the conveyor belt. Multiple sets of dispersing rods can disperse drug particles during the conveying process. Furthermore, with the linkage component, the dispersing rods can rotate on their own axis during the reciprocating sliding process, which can further improve the dispersing quality of drug particles and facilitate subsequent magnetic separation and impurity removal operations.

[0017] 2. The magnetic separation and impurity removal device for the drug granule raw material is equipped with a material blocking component. Under the drive of the control cylinder, the height of the material blocking plate can be flexibly adjusted. By adjusting the distance between the material blocking plate and the conveyor belt, the feeding rate and amount of the drug granule raw material entering the magnetic separator can be flexibly controlled, thereby improving the quality of magnetic separation and impurity removal of subsequent ferromagnetic impurities. Attached Figure Description

[0018] Figure 1 This is a three-dimensional schematic diagram of the external structure of this utility model;

[0019] Figure 2 This is a three-dimensional schematic diagram of the disintegration component of this utility model;

[0020] Figure 3 This is a three-dimensional schematic diagram of the transmission component of this utility model;

[0021] Figure 4 This is a three-dimensional schematic diagram of the resistive material assembly of this utility model;

[0022] Figure 5 This is a three-dimensional schematic diagram of the magnetic separation mechanism of this utility model.

[0023] In the diagram: 1-Conveyor frame, 2-Magnetic separation mechanism, 21-Magnetic separator, 22-Gear motor, 23-Magnetic roller, 24-Scraper, 25-Discharge trough, 26-Collection plate, 3-Material blocking assembly, 31-Bearing plate, 32-Control cylinder, 33-Lifting plate, 34-Material blocking plate, 4-Dispersing mechanism, 41-Dispersing assembly, 411-Support plate, 412-Sliding plate, 413-T-shaped plate, 414-Support rod, 415-Connecting rod, 416-Dispersing rod, 42-Drive assembly, 421-Drive motor, 422-Eccentric wheel, 43-Linkage assembly, 431-Linkage plate, 432-Limiting groove, 433-Linkage toothed plate, 5-Transmission assembly, 51-Transmission rod, 52-Transmission gear, 53-Limiting block. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution:

[0026] A magnetic separation and impurity removal device for pharmaceutical granule raw materials includes a conveyor frame 1, a magnetic separation mechanism 2 located on the right side of the conveyor frame 1, a material blocking assembly 3 located on the top of the conveyor frame 1, and a dispersing mechanism 4 located on the top of the conveyor frame 1. The dispersing mechanism 4 includes:

[0027] The dispersing assembly 41 includes a support plate 411 installed on the top of the conveyor frame 1. A sliding plate 412 is slidably connected inside the support plate 411. A symmetrical T-shaped plate 413 is fixedly connected to the top of the sliding plate 412. A support rod 414 is slidably connected inside the T-shaped plate 413. Both ends of the support rod 414 are fixedly connected to the inner wall of the support plate 411. Multiple sets of connecting rods 415 are fixedly connected inside the sliding plate 412. The surface of the connecting rods 415 causes the dispersing rod 416 to slide through the transmission assembly 5.

[0028] The drive component 42 is disposed on the top of the support plate 411 and is used to drive the sliding plate 412 to reciprocate.

[0029] Linkage component 43 is installed on the inner wall of support plate 411 and is used to drive the dispersing rod 416 to rotate.

[0030] The T-shaped plates 413 are provided with two symmetrical sets, and the eccentric wheel 422 is located between the two sets of T-shaped plates 413 and is in contact with the inner side of the two sets of T-shaped plates 413.

[0031] The support rod 414 is used to slide and limit the T-shaped plate 413.

[0032] In this embodiment, the transmission assembly 5 includes a transmission rod 51 rotatably mounted on the surface of the connecting rod 415. A transmission gear 52 is mounted on the top end of the transmission rod 51. The interior of the transmission gear 52 is rotatably connected to the surface of the connecting rod 415. The bottom end of the transmission rod 51 is fixedly connected to the top end of the dispersing rod 416. A limit block 53 is rotatably connected to the surface of the transmission rod 51.

[0033] In this embodiment, the drive assembly 42 includes a drive motor 421 mounted on the top of the support plate 411. One end of the output shaft of the drive motor 421 is fixedly connected to an eccentric wheel 422 via a coupling. The surface of the eccentric wheel 422 is in contact with the inner side of the T-shaped plate 413.

[0034] The drive motor 421 is a three-phase asynchronous motor and is connected to an external circuit via wires.

[0035] In this embodiment, the linkage assembly 43 includes a linkage plate 431 installed on the inner wall of the support plate 411. A limiting groove 432 is formed on the surface of the linkage plate 431. The inner surface of the limiting groove 432 is slidably connected to the surface of the limiting block 53. A linkage toothed plate 433 is installed on the top of the linkage plate 431. The surface of the linkage toothed plate 433 meshes with the surface of the transmission gear 52.

[0036] The limiting groove 432 is used to slide and limit the limiting block 53.

[0037] With the dispersing mechanism 4 in place, multiple dispersing rods 416 are driven by the drive motor 421 to reciprocate synchronously above the conveyor belt. The multiple dispersing rods 416 can disperse the drug particles during the conveying process. Furthermore, with the linkage component 43 in place, the dispersing rods 416 can rotate during the reciprocating sliding process, thereby further improving the dispersing quality of the drug particles and facilitating subsequent magnetic separation and impurity removal operations.

[0038] In this embodiment, the material blocking assembly 3 includes a support plate 31 installed on the top of the conveyor frame 1. A control cylinder 32 is fixedly connected to the top of the support plate 31. A lifting plate 33 is fixedly connected to the bottom of the control cylinder 32 through a piston rod. A material blocking plate 34 is installed at the bottom of the lifting plate 33.

[0039] The control cylinder 32 is connected to an external air source via an air pipe;

[0040] A lifting rod for sliding limit is installed on the top of the lifting plate 33, and the lifting rod slides inside the bearing plate 31.

[0041] In this embodiment, the magnetic separation mechanism 2 includes a magnetic separator 21. A geared motor 22 is installed on the front side of the magnetic separator 21. One end of the output shaft of the geared motor 22 is fixedly connected to a magnetic roller 23 through a coupling. A scraper 24 is installed inside the magnetic separator 21. A discharge trough 25 is opened at the bottom of the magnetic separator 21. A collection plate 26 is installed at the bottom of the magnetic separator 21.

[0042] The geared motor 22 is connected to an external circuit via wires;

[0043] The magnetic roller 23 is rotatably installed inside the magnetic separator 21;

[0044] One side of the scraper 24 is in contact with the surface of the magnetic roller 23.

[0045] By setting up the material blocking component 3, the height of the material blocking plate 34 can be flexibly adjusted under the drive of the control cylinder 32. By adjusting the distance between the material blocking plate 34 and the conveyor belt, the feeding rate and amount of the drug particle raw material entering the magnetic separator 21 can be flexibly controlled, thereby improving the quality of magnetic separation and impurity removal of subsequent ferromagnetic impurities.

[0046] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0047] During operation, the drug granules are first conveyed via the conveyor belt at the top of the conveyor frame 1. At this time, the drive motor 421 is started, driving the eccentric wheel 422 to rotate. The rotation of the eccentric wheel 422 causes the T-shaped plates 413 on both sides to slide synchronously to both sides, achieving reciprocating sliding. The sliding of the T-shaped plates 413 causes the sliding plate 412, connecting rod 415, transmission gear 52, transmission rod 51, limiting block 53, and dispersing rod 416 to reciprocate synchronously. This causes the limiting block 53 to slide on the inner surface of the limiting groove 432. Simultaneously, the transmission gear 52 rolls on the surface of the linkage tooth plate 433, causing the transmission gear 52, transmission rod 51, and dispersing rod 416 to begin rotating. This allows multiple sets of dispersing rods 416 to rotate simultaneously while reciprocating, facilitating the dispersing of the drug granules during the conveying process. The magnetic separation and impurity removal operation continues, and the dispersed drug granules are conveyed by the conveyor belt to the bottom of the baffle plate 34. At this time, the control cylinder 32 is activated to drive the lifting plate 33 and the baffle plate 34 to slide down synchronously. By adjusting the distance between the baffle plate 34 and the conveyor belt, the feeding rate and amount of the drug granules entering the magnetic separator 21 can be flexibly controlled. Subsequently, as the conveyor belt continues to convey, the drug granules fall onto the surface of the magnetic roller 23 under the influence of gravity. The magnetic roller 23 can adsorb the ferromagnetic impurities in the drug granules, and the drug granules will fall into the discharge trough 25 under the influence of gravity to achieve the discharge operation. The ferromagnetic impurities adsorbed on the surface of the magnetic roller 23 will rotate with the magnetic roller 23. When it rotates to the scraper plate 24, it will be scraped off into the collection plate 26 to achieve the centralized collection of ferromagnetic impurities.

[0048] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A magnetic separation and impurity removal device for pharmaceutical granule raw materials, comprising a conveyor frame (1), characterized in that: A magnetic separation mechanism (2) is provided on the right side of the conveyor frame (1), a material blocking assembly (3) is provided on the top of the conveyor frame (1), and a dispersing mechanism (4) is provided on the top of the conveyor frame (1). The dispersing mechanism (4) includes: The dispersing assembly (41) includes a support plate (411) mounted on the top of the conveyor frame (1), a sliding plate (412) slidably connected inside the support plate (411), a symmetrical T-shaped plate (413) fixedly connected to the top of the sliding plate (412), a support rod (414) slidably connected inside the T-shaped plate (413), the two ends of the support rod (414) being fixedly connected to the inner wall of the support plate (411), and multiple sets of connecting rods (415) fixedly connected inside the sliding plate (412). The surface of the connecting rod (415) causes the dispersing rod (416) to slide through the transmission assembly (5). A drive assembly (42) is disposed on the top of the support plate (411) and is used to drive the sliding plate (412) to reciprocate. The linkage component (43) is set on the inner wall of the support plate (411) and is used to drive the dispersing rod (416) to rotate.

2. The magnetic separation and impurity removal device for pharmaceutical granule raw materials according to claim 1, characterized in that: The transmission assembly (5) includes a transmission rod (51) rotatably mounted on the surface of the connecting rod (415). A transmission gear (52) is mounted on the top end of the transmission rod (51). The interior of the transmission gear (52) is rotatably connected to the surface of the connecting rod (415). The bottom end of the transmission rod (51) is fixedly connected to the top end of the disintegrating rod (416). A limit block (53) is rotatably connected to the surface of the transmission rod (51).

3. The magnetic separation and impurity removal device for pharmaceutical granule raw materials according to claim 1, characterized in that: The drive assembly (42) includes a drive motor (421) mounted on the top of the support plate (411). One end of the output shaft of the drive motor (421) is fixedly connected to an eccentric wheel (422) via a coupling. The surface of the eccentric wheel (422) is in contact with the inner side of the T-shaped plate (413).

4. The magnetic separation and impurity removal device for pharmaceutical granule raw materials according to claim 2, characterized in that: The linkage assembly (43) includes a linkage plate (431) installed on the inner wall of the support plate (411). A limiting groove (432) is formed on the surface of the linkage plate (431). The inner surface of the limiting groove (432) is slidably connected to the surface of the limiting block (53). A linkage toothed plate (433) is installed on the top of the linkage plate (431). The surface of the linkage toothed plate (433) meshes with the surface of the transmission gear (52).

5. The magnetic separation and impurity removal device for pharmaceutical granule raw materials according to claim 1, characterized in that: The material blocking assembly (3) includes a support plate (31) installed on the top of the conveyor frame (1). A control cylinder (32) is fixedly connected to the top of the support plate (31). A lifting plate (33) is fixedly connected to the bottom of the control cylinder (32) through a piston rod. A material blocking plate (34) is installed at the bottom of the lifting plate (33).

6. The magnetic separation and impurity removal device for pharmaceutical granule raw materials according to claim 1, characterized in that: The magnetic separation mechanism (2) includes a magnetic separator (21). A geared motor (22) is installed on the front side of the magnetic separator (21). One end of the output shaft of the geared motor (22) is fixedly connected to a magnetic roller (23) through a coupling. A scraper (24) is installed inside the magnetic separator (21). A discharge trough (25) is opened at the bottom of the magnetic separator (21). A collection plate (26) is installed at the bottom of the magnetic separator (21).

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