A two-fluid atomizing spray gun
By designing a dual-fluid atomizing spray gun and employing components such as a spray gun storage chamber, atomizing chamber, heating coil, and infrared sensor, the problems of laborious operation and low flexibility during spray gun use have been solved, enabling remote monitoring and automated operation, and improving the flexibility and stability of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHANGHAI HUANJU ENVIRONMENTAL PROTECTION ENG CO LTD
- Filing Date
- 2025-07-02
- Publication Date
- 2026-06-09
AI Technical Summary
Existing spray guns have limited functionality, require manual hand operation which is time-consuming and laborious, and cannot adjust the temperature according to the atomization scenario, resulting in low flexibility of use.
A dual-fluid atomizing spray gun was designed, comprising components such as a spray gun storage chamber, an atomizing chamber, a heating coil, an infrared sensor, a support base, and a control chip, enabling remote monitoring, temperature regulation, automated operation, and stable support.
It improves the flexibility and stability of spray gun use, reduces the labor intensity of manual operation, and meets the needs of various scenarios.
Smart Images

Figure CN224332414U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spray gun equipment technology, and in particular to a dual-fluid atomizing spray gun. Background Technology
[0002] The purpose of denitrification is to prevent excessive nitrogen oxide pollution from the combustion of materials in pelletizing equipment, thus requiring denitrification treatment of the combustibles. Denitrification can be categorized into pre-combustion denitrification, combustion-process denitrification, and post-combustion denitrification. Existing denitrification methods generally employ rear-end mixing atomizing spray guns and front-end atomizing spray guns.
[0003] In practical applications, existing spray guns have limited functionality, only providing atomization and spraying. They require manual operation by holding the device with both hands, which is time-consuming and labor-intensive. Furthermore, they cannot adjust the temperature according to the atomization scenario, resulting in low overall flexibility and numerous inconveniences.
[0004] Therefore, this utility model provides a dual-fluid atomizing spray gun. Utility Model Content
[0005] The purpose of this invention is to overcome the shortcomings of existing technologies and provide a dual-fluid atomizing spray gun.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a dual-fluid atomizing spray gun, including a spray gun storage chamber.
[0007] A spray gun discharge cylinder is installed at one end of the spray gun storage chamber. An atomizing chamber is installed at the end of the spray gun discharge cylinder away from the spray gun storage chamber. An atomizing disc is installed on one side of the atomizing chamber. One side of the atomizing disc is connected to the spray gun discharge cylinder. A sealing connecting disc is installed on the other side of the atomizing chamber. A sealing cover is installed on the outside of the sealing connecting disc. A top mounting screw is threaded to the bottom of the atomizing chamber. A bottom battery storage chamber is fixedly connected to the bottom of the top mounting screw. Infrared sensors are fixedly connected to both sides of the bottom battery storage chamber.
[0008] The bottom of the spray gun storage compartment is equipped with a top support rod, and a threaded connecting rod is fixedly connected to the bottom of the top support rod. The bottom support rod is sleeved on the outside of the threaded connecting rod. The threaded connecting rod is internally threaded to the bottom support rod. A threaded groove is opened inside the top of the bottom support rod to match the threaded connecting rod. A support foot is fixedly connected to the bottom of the bottom support rod. The support foot is used to support the entire equipment.
[0009] The spray gun storage chamber is equipped with a conveying outer cylinder, and the conveying outer cylinder is equipped with a feeding pipe. One end of the feeding pipe extends into the conveying outer cylinder and is fixedly connected to an internal conveying pipe. The other end of the internal conveying pipe extends into the atomization chamber. The outer side of the conveying outer cylinder is wrapped with equally spaced heating coils, and a heating plate is provided inside the heating coils. The heating coils are used to assist in the heating treatment of the conveying outer cylinder and to adjust the temperature of the spray gun during use, thereby improving the flexibility of the equipment.
[0010] In a preferred embodiment, a pressure rod is installed on the top of the spray gun storage chamber, and a spring is installed at the bottom of the pressure rod. One end of the bottom of the spring is connected to the inside of the top support rod. Two top water inlet valves are installed on the top of the atomizing chamber, and side pressure relief valves are installed on both sides of the atomizing chamber. The two side pressure relief valves are used to quickly release the internal pressure of the atomizing chamber during maintenance, and the two top water inlet valves are used to assist in quickly adding cleaning water to the inside of the atomizing chamber during cleaning.
[0011] In a preferred embodiment, a grip is installed at the bottom of the spray gun storage chamber and on one side of the top support rod. The bottom of the grip is fitted with an anti-slip strip. A mounting flange is fitted at the connection between the spray gun storage chamber and the spray gun discharge cylinder. The mounting flange provides a seal when connecting the spray gun storage chamber and the spray gun discharge cylinder. The grip facilitates manual handling, and the anti-slip strip at the bottom of the grip improves stability during handling, reducing the risk of accidental equipment detachment due to slippage. A feed valve is fixedly connected to the top of the spray gun storage chamber and outside the dosing pipeline. One end of the dosing pipeline is fitted with a sealing cover for dust protection when the dosing pipeline is not in use. The feed valve controls the normal dosing and solution addition operations of the dosing pipeline, improving the flexibility of equipment use.
[0012] In a preferred embodiment, the support foot has equidistantly distributed mounting slots inside, and each mounting slot is threaded with a positioning bolt that passes through the support foot. The support foot and positioning bolts facilitate fixing the entire unit in the required working position, thereby freeing up the hands to assist in subsequent operations and improving the stability of the equipment during operation.
[0013] In a preferred embodiment, a main control board is fixedly connected inside the bottom energy storage compartment, and a control chip is fixedly connected to the outside of the main control board. The feed valve, heating coil, top water inlet valve, side pressure relief valve, bottom energy storage compartment, and infrared sensor are all electrically connected to the control chip. The control chip is used to control the operation of the feed valve, heating coil, top water inlet valve, side pressure relief valve, bottom energy storage compartment, and infrared sensor, thereby realizing unified management of power equipment.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0015] By incorporating a spray gun storage chamber, a bottom support rod, and an atomizing chamber, two infrared sensors are used for on-site monitoring during operation, facilitating remote monitoring by staff. An internal heating plate within the heating coil assists in heating the outer cylinder and allows for temperature adjustment of the spray gun, enhancing the equipment's operational flexibility. Two side pressure relief valves quickly release internal pressure within the atomizing chamber during maintenance, while two top water inlet valves rapidly add cleaning water during internal cleaning. A sealing cover provides dust protection for the dosing pipeline when not in use. A feed valve controls normal dosing and solution addition operations. The top of the bottom support rod features internal threads for mating. The connecting rod features a threaded groove, and the bottom of the bottom support rod is fixedly connected to a support foot. The support foot provides support for the entire device. A flange is used to seal the connection between the spray gun storage chamber and the spray gun discharge cylinder. A grip base facilitates manual handling, and anti-slip strips at the bottom of the grip improve stability and reduce the risk of accidental slippage. The support foot and positioning bolts allow for easy fixation of the entire device in the desired working position, freeing up hands for subsequent auxiliary operations and improving operational stability. The overall structure is simple and easy to operate, reducing learning and usage costs, meeting individual user needs, and suitable for various scenarios. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of a dual-fluid atomizing spray gun provided by this utility model;
[0017] Figure 2 An internal view of the overall structure of a dual-fluid atomizing spray gun provided by this utility model;
[0018] Figure 3 An exploded view of the atomizing chamber structure of a dual-fluid atomizing spray gun provided by this utility model;
[0019] Figure 4 This utility model provides an accessory for a dual-fluid atomizing spray gun. Figure 1 A magnified schematic diagram of the structure at point A in the diagram.
[0020] Legend:
[0021] 1. Spray gun storage compartment; 11. Holder; 12. Spray gun discharge cylinder; 13. Mounting flange; 14. Dosing pipe; 15. Feed valve; 16. Sealing cover; 17. Feed pipe; 18. Heating coil; 19. Conveying outer cylinder;
[0022] 2. Bottom support rod; 21. Threaded connecting rod; 22. Top support rod; 23. Support foot; 24. Mounting slot; 25. Positioning bolt; 26. Pressure rod;
[0023] 3. Atomizing chamber; 31. Top water inlet valve; 32. Side pressure relief valve; 33. Atomizing disc; 34. Sealing cover; 35. Sealing connection disc; 36. Bottom battery compartment; 37. Top mounting screw; 38. Infrared sensor; 39. Internal delivery pipe. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] like Figures 1-4 As shown, this embodiment provides a technical solution: a dual-fluid atomizing spray gun, including a spray gun storage chamber 1, a spray gun discharge cylinder 12 installed at one end of the spray gun storage chamber 1, an atomizing chamber 3 installed at the end of the spray gun discharge cylinder 12 away from the spray gun storage chamber 1, an atomizing disc 33 installed on one side of the atomizing chamber 3, one side of the atomizing disc 33 connected to the spray gun discharge cylinder 12, a sealing connecting disc 35 installed on the other side of the atomizing chamber 3, a sealing cover 34 installed on the outside of the sealing connecting disc 35, a top mounting screw 37 threadedly connected to the bottom of the atomizing chamber 3, a bottom energy storage chamber 36 fixedly connected to the bottom of the top mounting screw 37, and infrared sensors 38 fixedly connected to both sides of the bottom energy storage chamber 36. The two infrared sensors 38 are used for on-site monitoring and processing, facilitating remote monitoring and processing by staff.
[0026] In this solution, a top support rod 22 is installed at the bottom of the spray gun storage compartment 1. A threaded connecting rod 21 is fixedly connected to the bottom of the top support rod 22. A bottom support rod 2 is sleeved on the outside of the threaded connecting rod 21. The threaded connecting rod 21 is internally threadedly connected to the bottom support rod 2. A threaded groove is opened inside the top of the bottom support rod 2 to match the installation of the threaded connecting rod 21. A support foot 23 is fixedly connected to the bottom of the bottom support rod 2. The support foot 23 is used to support the entire equipment.
[0027] In this design, a conveying outer cylinder 19 is installed inside the spray gun storage chamber 1. A feeding pipe 17 is installed inside the conveying outer cylinder 19. One end of the feeding pipe 17 extends into the conveying outer cylinder 19 and is fixedly connected to an internal conveying pipe 39. The other end of the internal conveying pipe 39 extends into the atomization chamber 3. Heating coils 18 are wound around the outside of the conveying outer cylinder 19 at equal intervals. A heating plate is provided inside the heating coils 18. The heating coils 18 are used to assist in the heating treatment of the conveying outer cylinder 19 and to adjust the temperature when the spray gun is used, thereby improving the flexibility of the equipment.
[0028] Going a step further, such as Figures 1-2 As shown: In this scheme, a pressure rod 26 is installed on the top of the spray gun storage chamber 1, and a spring is installed at the bottom of the pressure rod 26. One end of the bottom of the spring is connected to the inside of the top support rod 22.
[0029] Going a step further, such as Figures 1-4 As shown: In this solution, two top water inlet valves 31 are installed on the top of the atomizing chamber 3, and side pressure relief valves 32 are installed on both sides of the atomizing chamber 3. The two side pressure relief valves 32 are used to quickly release the internal pressure of the atomizing chamber 3 during maintenance, and the two top water inlet valves 31 are used to assist in quickly adding cleaning water to the atomizing chamber 3 during internal cleaning.
[0030] Going further, such as Figures 1-4 As shown, in this scheme, a grip 11 is installed at the bottom of the spray gun storage chamber 1 and on one side of the top support rod 22. The bottom of the grip 11 is fitted with an anti-slip strip. A mounting flange 13 is fitted at the connection between the spray gun storage chamber 1 and the spray gun discharge cylinder 12. The mounting flange 13 seals the connection between the spray gun storage chamber 1 and the spray gun discharge cylinder 12. The grip 11 facilitates manual gripping. The anti-slip strip at the bottom of the grip 11 improves the stability of gripping and reduces the possibility of the equipment accidentally falling off due to slippage.
[0031] In this design, a feed valve 15 is fixedly connected to the top of the spray gun storage chamber 1 and outside the dosing pipe 14. One end of the dosing pipe 14 is fitted with a sealing cover 16. The sealing cover 16 is used to protect the dosing pipe 14 from dust when it is not in use. The feed valve 15 is used to control the normal dosing and solution dosing operations of the dosing pipe 14, which improves the flexibility of the equipment.
[0032] In this solution, a main control board is fixedly connected inside the bottom energy storage compartment 36, and a control chip is fixedly connected to the outside of the main control board. The feed valve 15, heating coil 18, top water inlet valve 31, side pressure relief valve 32, bottom energy storage compartment 36, and infrared sensor 38 are all electrically connected to the control chip. The control chip is used to control the operation of the feed valve 15, heating coil 18, top water inlet valve 31, side pressure relief valve 32, bottom energy storage compartment 36, and infrared sensor 38, realizing unified management of power equipment. The bottom energy storage compartment 36 is equipped with a battery to provide power resources for the operation of some power equipment. The two infrared sensors 38 are used to monitor real-time environmental parameters, convert them into signals, and send them to the control chip. The control chip receives the signals, processes them, and generates corresponding control signals according to the preset control algorithm.
[0033] Going further, such as Figures 1-2 , Figure 4 As shown, in this solution, the support foot 23 has equidistantly distributed mounting slots 24 inside. The mounting slots 24 are all threaded with positioning bolts 25 that pass through the support foot 23. The support foot 23 and the positioning bolts 25 can be used to fix the whole in the required working position, thereby freeing up the hands to assist in subsequent operations and improving the stability of the equipment during operation.
[0034] Working principle:
[0035] like Figures 1-4 As shown:
[0036] By setting up a spray gun storage chamber 1, a bottom support rod 2, and an atomizing chamber 3, two infrared sensors 38 are used for on-site monitoring during use, facilitating remote monitoring by staff. The heating coil 18 has a heating plate inside, which is used to assist in heating the outer cylinder 19 and adjust the temperature of the spray gun during use, thus improving the flexibility of the equipment.
[0037] The bottom energy storage compartment 36 contains a battery to provide power for the operation of some electrical equipment.
[0038] Two side pressure relief valves 32 are used to quickly release the internal pressure of the atomizing chamber 3 during maintenance. Two top water inlet valves 31 are used to quickly add cleaning water to the atomizing chamber 3 during cleaning. The sealing cover 16 is used to protect the dosing pipeline 14 from dust when it is not in use. The feed valve 15 is used to control the normal dosing and solution dosing operations of the dosing pipeline 14.
[0039] Both infrared sensors 38 are used to monitor real-time environmental parameters, convert them into signals and send them to the control chip. The control chip receives the signals and processes them, generating corresponding control signals according to the preset control algorithm.
[0040] The control chip is used to control the operation of the feed valve 15, heating coil 18, top water inlet valve 31, side pressure relief valve 32, bottom energy storage tank 36 and infrared sensor 38, realizing unified management of power equipment.
[0041] The bottom support rod 2 has a threaded groove inside the top for mounting with the threaded connecting rod 21. The bottom of the bottom support rod 2 is fixedly connected to a support foot 23, which is used to support the entire equipment. The support foot 23 is used to seal the connection between the spray gun storage chamber 1 and the spray gun discharge cylinder 12 via the mounting flange 13.
[0042] The grip base 11 facilitates manual gripping, and the anti-slip strip at the bottom of the grip base 11 improves stability during gripping, reducing the possibility of accidental drop due to slippage. The support feet 23 and positioning bolts 25 facilitate the overall fixation of the device in the required working position, thereby freeing up the hands for subsequent auxiliary operations and improving the stability of the device during operation. The overall structure is simple and easy to operate, reducing the learning and usage cost, meeting the personalized needs of users, and suitable for use in various scenarios.
[0043] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A dual-fluid atomizing spray gun, comprising a spray gun storage chamber (1), characterized in that, One end of the spray gun storage chamber (1) is equipped with a spray gun discharge cylinder (12). The end of the spray gun discharge cylinder (12) away from the spray gun storage chamber (1) is equipped with an atomizing chamber (3). An atomizing disc (33) is installed on one side of the atomizing chamber (3). One side of the atomizing disc (33) is connected to the spray gun discharge cylinder (12). A sealing connecting disc (35) is installed on the other side of the atomizing chamber (3). A sealing cover (34) is installed on the outside of the sealing connecting disc (35). A top mounting screw (37) is threaded to the bottom of the atomizing chamber (3). A bottom energy storage chamber (36) is fixedly connected to the bottom of the top mounting screw (37). Infrared sensors (38) are fixedly connected to both sides of the bottom energy storage chamber (36). The bottom of the spray gun storage compartment (1) is equipped with a top support rod (22), the bottom of the top support rod (22) is fixedly connected to a threaded connecting rod (21), the outside of the threaded connecting rod (21) is fitted with a bottom support rod (2), and the bottom of the bottom support rod (2) is fixedly connected to a support foot (23). The spray gun storage chamber (1) is equipped with a conveying outer cylinder (19), and the conveying outer cylinder (19) is equipped with a feeding pipe (17). One end of the feeding pipe (17) extends into the conveying outer cylinder (19) and is fixedly connected to an internal conveying pipe (39). The other end of the internal conveying pipe (39) extends into the atomizing chamber (3). The outer side of the conveying outer cylinder (19) is wrapped with equally spaced heating coils (18).
2. The dual-fluid atomizing spray gun according to claim 1, characterized in that: A pressure rod (26) is installed on the top of the spray gun storage chamber (1), and a spring is installed on the bottom of the pressure rod (26). One end of the bottom of the spring is connected to the inside of the top support rod (22).
3. The dual-fluid atomizing spray gun according to claim 1, characterized in that: The top of the atomizing chamber (3) is equipped with two top water inlet valves (31), and the sides of the atomizing chamber (3) are equipped with side pressure relief valves (32).
4. The dual-fluid atomizing spray gun according to claim 3, characterized in that: A grip (11) is installed at the bottom of the spray gun storage chamber (1) and on one side of the top support rod (22). The bottom of the grip (11) is covered with an anti-slip strip. An installation flange (13) is fitted at the connection between the spray gun storage chamber (1) and the spray gun discharge cylinder (12).
5. The dual-fluid atomizing spray gun according to claim 3, characterized in that: A feed valve (15) is fixedly connected to the top of the spray gun storage chamber (1) and outside the dosing pipe (14), and a sealing cover (16) is fitted to one end of the dosing pipe (14).
6. The dual-fluid atomizing spray gun according to claim 1, characterized in that: The support foot (23) has equidistantly distributed mounting grooves (24) inside, and each mounting groove (24) is threaded with a positioning bolt (25) that passes through the support foot (23).
7. The dual-fluid atomizing spray gun according to claim 5, characterized in that: The bottom battery compartment (36) is internally connected to a main control board, and the outside of the main control board is fixedly connected to a control chip. The feed valve (15), heating coil (18), top water inlet valve (31), side pressure relief valve (32), bottom battery compartment (36) and infrared sensor (38) are all electrically connected to the control chip.