A scale-equipped tension-adjusting lead screw device

CN224336408UActive Publication Date: 2026-06-09JIANGSU JIHOU INTELLIGENT MFG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JIANGSU JIHOU INTELLIGENT MFG CO LTD
Filing Date
2025-08-11
Publication Date
2026-06-09

AI Technical Summary

Technical Problem

Existing methods for adjusting conveyor belt tension rely on manual experience, lack precise quantitative means, make it difficult to guarantee adjustment accuracy, are cumbersome and time-consuming to operate, and cannot quickly respond to dynamic needs. Furthermore, existing devices are complex in structure and inconvenient to operate, making it difficult to judge the adjustment amount and the state of the conveyor belt.

Method used

The device employs a graduated adjustable tension screw mechanism. Through the threaded connection between the screw and the housing, the limiting groove and the ball bearing design, combined with the limiting and graduated components, it achieves stable linear movement and precise adjustment of the screw, providing intuitive adjustment feedback.

Benefits of technology

It improves the adjustment accuracy and stability of conveyor belt tension, simplifies the operation process, reduces the difficulty and cost of equipment maintenance, and ensures the continuity and safety of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a take the scale's adjusting tension's screw rod device relates to battery die cutting equipment technical field, including the adjustment ruler and the supporting roller device, be provided with the screw rod on the adjustment ruler, the supporting roller device is provided with the roller and the conveyer belt, the conveyer belt is removed through the roller, the screw rod is connected with the roller, the screw rod promotes the roller and removes, can carry out the tension control to the conveyer belt through the adjustment ruler and the supporting roller device.
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Description

Technical Field

[0001] This application relates to the field of battery die-cutting equipment technology, and in particular to a graduated adjustable lead screw device. Background Technology

[0002] In various industrial production and material handling fields, conveyor belt equipment, as one of the core components, undertakes the important task of continuous and stable material transport. The tension of the conveyor belt directly affects its operating performance and service life. If the tension is insufficient, the conveyor belt is prone to slippage, leading to reduced material transport efficiency and even equipment failure. If the tension is too high, it will accelerate the wear of the conveyor belt, shorten its service life, and increase the energy consumption of the equipment. Therefore, precise adjustment of the conveyor belt tension is crucial.

[0003] Currently, most common conveyor belt tension adjustment methods rely on manual experience for approximate adjustments, lacking precise quantitative methods. Operators typically observe the conveyor belt's operating status, such as for slippage or slackness, and manually adjust the tensioning device based on their personal experience. This method not only makes it difficult to guarantee adjustment accuracy, easily leading to over- or under-adjustment, but also involves a cumbersome and time-consuming adjustment process, failing to quickly respond to the dynamic needs of conveyor belt tension in actual production.

[0004] Furthermore, while some existing tension adjustment devices possess certain adjustment functions, their complex structure, inconvenient operation, and lack of intuitive adjustment feedback mechanisms make it difficult for operators to accurately determine the current adjustment amount and the actual tension of the conveyor belt. This, to some extent, increases the difficulty and cost of equipment maintenance and also affects the continuity and stability of production. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model provides a graduated tension adjustment screw device, comprising:

[0006] An adjusting scale, on which a lead screw is provided;

[0007] The idler roller device is equipped with rollers and a conveyor belt, the conveyor belt moving via the rollers;

[0008] The lead screw is connected to the roller, and the lead screw pushes the roller to move.

[0009] Optionally, in some embodiments of this application, the adjusting ruler includes:

[0010] The housing has a through groove, and the lead screw is disposed in the through groove. The lead screw moves linearly in the through groove and is threadedly connected to the through groove.

[0011] A driving component is disposed at one end of the lead screw. One side of the driving component is connected to the lead screw, and the other side of the driving component is connected to the roller. The lead screw pushes the roller through the driving component.

[0012] Optionally, in some embodiments of this application, the lead screw is provided with balls, and multiple balls are provided, with the multiple balls rolling on the lead screw;

[0013] A limiting groove is provided in the through groove corresponding to the position of the ball, and the ball portion is located in the limiting groove.

[0014] Optionally, in some embodiments of this application, the housing is provided with a drainage tube, both ends of which are connected to the through groove and abut against the position of the limiting groove, and the inner diameter of the drainage tube is larger than the diameter of the ball.

[0015] One end of the drainage tube is located on one side of the housing, and the other end of the drainage tube is located on the other side of the housing.

[0016] Optionally, in some embodiments of this application, a limiting member is fixedly provided on the housing, the limiting member being located on the inner wall of the through groove, and when the lead screw rotates to a certain position, the limiting member abuts against the lead screw.

[0017] Optionally, in some embodiments of this application, the limiting member includes:

[0018] A limiting pin is provided on the housing, and a limiting hole is provided at the position corresponding to the limiting pin, with the limiting pin located in the limiting hole;

[0019] A limiting spring is disposed inside the limiting pin. One end of the limiting spring abuts against the housing, and the other end of the limiting spring abuts against the limiting pin. The limiting pin and the limiting spring abut against the lead screw.

[0020] Optionally, in some embodiments of this application, a fixing hole is provided on the lead screw. When the lead screw rotates to a certain position, one end of the limiting pin is located in the fixing hole, and the lead screw is limited by the limiting pin.

[0021] Optionally, in some embodiments of this application, a scale element is provided at one end of the housing, the scale element is sleeved on the lead screw, and the rotation of the lead screw drives the rotation of the scale element;

[0022] The scale component is positioned to limit one end of the housing, and the scale component has graduations on the side facing the housing.

[0023] Optionally, in some embodiments of this application, the idler roller device is provided with a support frame, the support frame is provided with two support grooves, both of which are arranged laterally, the two ends of the roller are respectively located in the support grooves, and the roller moves in the support grooves by means of the adjusting ruler.

[0024] Optionally, in some embodiments of this application, the adjusting ruler is disposed on the support frame.

[0025] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0026] The lead screw and housing are connected by a thread, and the design of the limiting groove and ball bearings allows the lead screw to move stably and linearly within the groove. This effectively reduces wobbling and jamming during movement, ensuring the overall stability and reliability of the device. Furthermore, the limiting mechanism prevents the lead screw from exceeding its safe range during adjustment, avoiding damage to the equipment due to over-adjustment and providing strong protection for production safety. Attached Figure Description

[0027] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0028] Figure 1 A schematic diagram of the overall structure of the graduated tension adjustment screw device provided in the embodiments of this application;

[0029] Figure 2 This is a schematic diagram of the overall structure of the adjusting ruler provided in an embodiment of this application;

[0030] Figure 3 Schematic diagram of the internal structure of the adjusting ruler provided in the embodiments of this application Figure 1 ;

[0031] Figure 4 Schematic diagram of the internal structure of the adjusting ruler provided in the embodiments of this application Figure 2 .

[0032] Explanation of reference numerals in the attached figures:

[0033] 100. Adjusting scale; 110. Housing; 111. Through groove; 112. Limiting hole; 120. Lead screw; 121. Fixing hole; 122. Spiral groove; 130. Driving component; 140. Ball bearing; 150. Limiting groove; 160. Drainage pipe; 170. Limiting component; 171. Limiting pin; 172. Limiting spring; 180. Scale component; 200. Idler roller device; 210. Support frame; 211. Support groove; 220. Roller; 230. Conveyor belt. Detailed Implementation

[0034] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this application. It is understood that the accompanying drawings are provided for reference and illustration only, and are not intended to limit this application. The connection relationships shown in the accompanying drawings are only for clear description and do not limit the connection method.

[0035] Specifically, such as Figure 1 As shown, this application embodiment provides a scaled adjustable tension screw 120 device, which mainly includes an adjusting ruler 100 and a roller device 200. The adjusting ruler 100 is installed on the roller device 200. The roller device 200 is provided with a support frame 210 and a roller 220. The roller 220 is rotatably installed on the support frame 210. A conveyor belt 230 is sleeved on the roller 220. The function of the roller 220 in this application is to adjust the tension of the conveyor belt 230 so that the tension of the conveyor belt 230 on both sides of the roller 220 is kept balanced. This balance is maintained by adjusting the adjusting ruler 100.

[0036] Specifically:

[0037] In this embodiment, the adjusting ruler 100 is provided with a housing 110. A through groove 111 is provided inside the housing 110. A lead screw 120 is provided in the through groove 111. The lead screw 120 rotates in the through groove 111 and is threadedly connected to the housing 110, so that when the lead screw 120 rotates, it moves linearly relative to the housing 110. A driving member 130 is provided at one end of the lead screw 120. The position of the driving member 130 relative to the lead screw 120 is connected to the roller 220, and the driving member 130 is located on one side of the roller 220, so that the lead screw 120 is set perpendicular to the roller 220, which facilitates the lead screw 120 to push the roller 220.

[0038] The lead screw 120 is provided with a plurality of balls 140, and a spiral groove 122 is formed on the lead screw 120. The plurality of balls 140 are all located in the spiral groove 122, and the diameter of the cross section of the spiral groove 122 is equal to the diameter of the balls 140, so that the balls 140 fit perfectly into the spiral groove 122.

[0039] A limiting groove 150 is provided in the through groove 111 of the housing 110 corresponding to the position of the ball 140. The inner diameter of the limiting groove 150 is equal to the diameter of the ball 140, so that the ball 140 can be limited by the limiting groove 150 and the spiral groove 122, so that the ball 140 can move along the position of the limiting groove 150 and the spiral groove 122.

[0040] In the above, the movement of the ball 140 converts sliding friction into rolling friction, thereby significantly improving transmission efficiency, accuracy and load-bearing capacity, and enabling the lead screw 120 to move stably and linearly within the housing 110.

[0041] Since the ball 140 rolls on the lead screw 120, a drain tube 160 is provided on the housing 110 to facilitate the movement of the ball 140. The two ends of the drain tube 160 are located on both sides of the housing 110 and abut against the limiting groove 150 and the spiral groove 122. When the ball 140 moves to one end of the housing 110, the ball 140 slides into the drain tube 160 and slides back into the spiral groove 122 from the other end of the housing 110, so that the lead screw 120 is always connected to the housing 110 through the ball 140.

[0042] In the above, in order to facilitate the movement of the ball bearing 140 within the drainage tube 160, the inner diameter of the drainage tube 160 is larger than the diameter of the ball bearing 140.

[0043] Meanwhile, in this embodiment, a limiting member 170 is also provided. The limiting member 170 is located on the housing 110, specifically on the inner wall of the through groove 111. The limiting member 170 mainly provides a limiting pin 171. A limiting hole 112 is opened on the housing 110 at the position corresponding to the limiting pin 171. The limiting pin 171 is located in the limiting hole 112. A limiting spring 172 is provided in the limiting hole 112. One end of the limiting spring 172 abuts against the housing 110, and the other end of the limiting spring 172 abuts against the limiting pin 171, so that the limiting spring 172 abuts against the limiting pin 171. 72 pushes the limiting pin 171 towards the lead screw 120. A fixing hole 121 is provided on the lead screw 120 at the position corresponding to the limiting pin 171. The diameter of the fixing hole 121 is larger than the diameter of the cross-section of the limiting pin 171, so that when the lead screw 120 rotates to a certain position, one end of the limiting pin 171 is exactly located in the fixing hole 121. The limiting pin 171 fixes the lead screw 120 and prevents the lead screw 120 from continuing to move within the housing 110, thereby limiting the lead screw 120.

[0044] Furthermore, a scale element 180 is provided at one end of the housing 110. The scale element 180 is sleeved around the lead screw 120, and the rotation of the lead screw 120 drives the rotation of the scale element 180. The scale element 180 is connected to one end of the housing 110 for limiting. The scale element 180 allows the operator to intuitively observe the rotation angle and displacement of the lead screw 120, thereby achieving precise adjustment of the tension of the conveyor belt 230. The scale element 180 has clear scale markings. The operator only needs to rotate the lead screw 120 to the corresponding scale position according to the actual needs to achieve quick and accurate adjustment of the tension of the conveyor belt 230. This design not only improves the adjustment accuracy but also greatly simplifies the adjustment process, enabling the operator to easily meet the dynamic needs of the conveyor belt 230 tension in actual production.

[0045] In practical implementation, the idler roller device 200 is fixed by a support frame 210. Two support grooves 211 are laterally arranged on the support frame 210, and both ends of the roller 220 are located within these two support grooves 211, allowing the roller 220 to rotate stably. An adjusting ruler 100 is mounted on the support frame 210 and connected to the roller 220 via a drive component 130. When the tension of the conveyor belt 230 needs to be adjusted, the operator only needs to rotate the lead screw 120. The lead screw 120 can then move linearly within the through groove 111 of the housing 110, and the drive component 130 pushes the roller 220 to move, thereby adjusting the tension of the conveyor belt 230.

[0046] In summary, the graduated tension adjustment screw device provided by this utility model effectively solves the problems existing in the prior art by adopting the design of the threaded screw 120 and housing 110, the limiting groove 150 and the ball 140, the setting of the limiting component 170, and the setting of the graduated component 180. It improves the adjustment accuracy and stability of the tension of the conveyor belt 230, reduces the difficulty and cost of equipment maintenance, and provides a new, more efficient and reliable conveyor belt tension adjustment device for industrial production and material conveying.

[0047] The above embodiments are only used to illustrate the technical methods of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical methods of this utility model without departing from the spirit and scope of the technical methods of this utility model.

Claims

1. A graduated tension-adjusting screw device, characterized in that, include: An adjusting scale, wherein a lead screw is provided on the adjusting scale; The idler roller device is equipped with rollers and a conveyor belt, the conveyor belt moving via the rollers; The lead screw is connected to the roller, and the lead screw pushes the roller to move.

2. The graduated tension-adjusting screw device according to claim 1, characterized in that, The adjusting scale includes: The housing has a through groove, and the lead screw is disposed in the through groove. The lead screw moves linearly in the through groove and is threadedly connected to the through groove. A driving component is disposed at one end of the lead screw. One side of the driving component is connected to the lead screw, and the other side of the driving component is connected to the roller. The lead screw pushes the roller through the driving component.

3. The graduated tension-adjusting lead screw device according to claim 2, characterized in that, The lead screw is provided with multiple balls, which roll on the lead screw. A limiting groove is provided in the through groove corresponding to the position of the ball, and the ball portion is located in the limiting groove.

4. The graduated tension-adjusting lead screw device according to claim 3, characterized in that, The housing is provided with a drainage tube, both ends of which are connected to the through groove and abut against the position of the limiting groove. The inner diameter of the drainage tube is larger than the diameter of the ball. One end of the drainage tube is located on one side of the housing, and the other end of the drainage tube is located on the other side of the housing.

5. A graduated tension-adjusting lead screw device according to claim 3, characterized in that, A limiting member is fixedly provided on the housing. The limiting member is located on the inner wall of the through groove. When the lead screw rotates to a certain position, the limiting member abuts against the lead screw.

6. The graduated tension-adjusting lead screw device according to claim 5, characterized in that, The limiting component includes: A limiting pin is provided on the housing, and a limiting hole is provided at the position corresponding to the limiting pin, with the limiting pin located in the limiting hole; A limiting spring is disposed inside the limiting pin. One end of the limiting spring abuts against the housing, and the other end of the limiting spring abuts against the limiting pin. The limiting pin and the limiting spring abut against the lead screw.

7. A graduated tension-adjusting lead screw device according to claim 6, characterized in that, The lead screw is provided with a fixing hole. When the lead screw is rotated to a certain position, one end of the limiting pin is located in the fixing hole, and the lead screw is limited by the limiting pin.

8. A graduated tension-adjusting lead screw device according to claim 2, characterized in that, A scale element is provided at one end of the housing. The scale element is sleeved on the outside of the lead screw. The rotation of the lead screw drives the rotation of the scale element. The scale component is positioned to limit one end of the housing, and the scale component has graduations on the side facing the housing.

9. A graduated tension-adjusting lead screw device according to claim 1, characterized in that, The idler roller device is provided with a support frame, and the support frame is provided with two support grooves. Both support grooves are arranged horizontally, and the two ends of the roller are respectively located in the support grooves. The roller can be moved in the support grooves by the adjusting ruler.

10. A graduated tension-adjusting lead screw device according to claim 9, characterized in that, The adjusting ruler is mounted on the support frame.