Energy-saving industrial furnace early warning monitoring device

Abstract

This utility model relates to the field of industrial furnace monitoring technology, specifically to an energy-saving industrial furnace early warning monitoring device, comprising: a mounting bracket, a monitoring component, an early warning component, and an energy-saving control module. The mounting bracket has mounting holes on both sides for fixing the bracket to the industrial furnace. The monitoring component, early warning component, and energy-saving control module are all mounted on the mounting bracket, and the monitoring component and early warning component are electrically connected to the energy-saving control module. Through the configuration of the monitoring component, a combination of temperature sensors, pressure sensors, and gas sensors is used to achieve comprehensive real-time monitoring of the furnace's internal temperature, pressure, and exhaust composition, improving the comprehensiveness and accuracy of the monitoring data and providing multi-parameter protection for the safe operation of the furnace. All components are integrated on the mounting bracket, resulting in a compact structure that is easy to install and maintain. It is compatible with various furnace models, has strong versatility, and reduces deployment costs.

Description

Technical Field

[0001] This utility model relates to the field of industrial furnace monitoring technology, specifically to an energy-saving industrial furnace early warning monitoring device. Background Technology

[0002] An industrial furnace is a process testing instrument that uses electrical energy to heat metals and melt them. It is used to heat metal or non-metal raw materials to above their melting point and convert them into a liquid state.

[0003] As core thermal equipment in metallurgy, chemical industry, building materials, and machinery manufacturing, the stability of industrial furnaces directly affects the continuity of production processes, the consistency of product quality, and the economy of energy consumption.

[0004] Currently, most existing industrial furnace monitoring devices can only monitor a single parameter and lack effective energy-saving control functions. They cannot reduce energy consumption while ensuring the safe operation of the furnace, resulting in problems such as limited functionality and poor energy efficiency. Utility Model Content

[0005] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an energy-saving industrial furnace early warning monitoring device, which can effectively solve the problems mentioned in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] This utility model provides an energy-saving industrial furnace early warning monitoring device, including: a mounting bracket, a monitoring component, an early warning component, and an energy-saving control module. The mounting bracket has mounting holes on both sides for fixing the mounting bracket to the industrial furnace. The monitoring component, the early warning component, and the energy-saving control module are all mounted on the mounting bracket, and the monitoring component and the early warning component are electrically connected to the energy-saving control module.

[0008] Furthermore, the monitoring components include a temperature sensor, a pressure sensor, and a gas sensor. The detection end of the temperature sensor extends into the furnace to collect temperature data inside the furnace.

[0009] Furthermore, the pressure sensor is connected to the gas pressure pipeline of the furnace to collect pressure data inside the furnace, and the gas sensor is set at the exhaust port of the furnace to detect the gas composition and concentration in the exhaust.

[0010] Furthermore, the early warning component includes an audible and visual alarm and a wireless communication module. The audible and visual alarm is installed on the top of the wireless communication module to emit audible and visual alarm signals. The wireless communication module is wirelessly connected to an external terminal to push early warning information to the external terminal.

[0011] Furthermore, the audible and visual alarm includes a buzzer, with an alarm light fixedly connected to the top of the buzzer.

[0012] Furthermore, the energy-saving control module includes a controller and an execution unit. The controller is electrically connected to a temperature sensor, a pressure sensor, a gas sensor, and an early warning component, respectively, to receive and process monitoring data. The execution unit is connected to the energy-consuming equipment of the furnace.

[0013] Furthermore, the execution unit includes a flow control valve and a power regulator. The flow control valve is connected to the fuel supply pipeline of the furnace and is used to regulate the fuel supply. The power regulator is electrically connected to the heating element of the furnace and is used to regulate the heating power.

[0014] The technical solution provided by this utility model has the following advantages compared with the known prior art:

[0015] 1. By configuring the monitoring components, a combination of temperature, pressure, and gas sensors enables comprehensive real-time monitoring of the furnace's internal temperature, pressure, and exhaust composition. This improves the comprehensiveness and accuracy of the monitoring data, providing multi-parameter assurance for the safe operation of the furnace.

[0016] 2. By setting up the early warning component, when in use, the early warning component combines the sound and light alarm and the wireless communication module, which can immediately trigger the local sound and light alarm when an abnormal situation occurs. At the same time, the early warning information is pushed to the external terminal (such as a mobile phone or control center) through the wireless communication module, realizing remote monitoring and rapid response, and reducing the risk of accidents.

[0017] 3. By setting up the energy-saving control module, the module analyzes and monitors data through the controller during use, and dynamically adjusts the fuel supply and heating power through the flow control valve and power regulator. Under the premise of ensuring the stable operation of the furnace, it optimizes energy consumption, significantly reduces energy waste, and improves economic efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the monitoring component structure of this utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the audible and visual alarm of this utility model;

[0022] Figure 4 This is a schematic diagram of the energy-saving control module structure of this utility model.

[0023] The labels in the diagram represent:

[0024] 1. Mounting bracket; 101. Mounting hole; 2. Monitoring components; 201. Temperature sensor; 202. Pressure sensor; 203. Gas sensor; 3. Early warning components; 301. Wireless communication module; 302. Audible and visual alarm; 3021. Buzzer; 3022. Alarm light; 4. Energy-saving control module; 401. Controller; 402. Actuation unit. Detailed Implementation

[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] The present invention will be further described below with reference to the embodiments.

[0027] Example 1:

[0028] Reference Figure 1-4 The first embodiment of this utility model discloses an energy-saving industrial furnace early warning monitoring device, including: a mounting bracket 1, a monitoring component 2, an early warning component 3, and an energy-saving control module 4. The mounting bracket 1 has mounting holes 101 on both sides for fixing the mounting bracket 1 to the industrial furnace. The monitoring component 2, the early warning component 3, and the energy-saving control module 4 are all mounted on the mounting bracket 1, and the monitoring component 2 and the early warning component 3 are electrically connected to the energy-saving control module 4.

[0029] All components are integrated on the mounting bracket 1, which is compact and easy to install and maintain. The mounting hole 101 is designed to be compatible with a variety of furnace models, which is highly versatile and reduces deployment costs.

[0030] Example 2:

[0031] Reference Figure 1-4 This is the second embodiment of the present invention, which differs from the first embodiment in that:

[0032] The monitoring component 2 includes a temperature sensor 201, a pressure sensor 202, and a gas sensor 203. The detection end of the temperature sensor 201 extends into the furnace to collect temperature data inside the furnace. The pressure sensor 202 is connected to the gas pressure pipeline of the furnace to collect pressure data inside the furnace. The gas sensor 203 is located at the exhaust port of the furnace to detect the composition and concentration of gas in the exhaust.

[0033] By setting up monitoring component 2, the combination of temperature sensor 201, pressure sensor 202 and gas sensor 203 enables comprehensive real-time monitoring of the internal temperature, pressure and exhaust composition of the furnace, improving the comprehensiveness and accuracy of the monitoring data and providing multi-parameter protection for the safe operation of the furnace.

[0034] The warning component 3 includes an audible and visual alarm 302 and a wireless communication module 301. The audible and visual alarm 302 is installed on the top of the wireless communication module 301 and is used to emit audible and visual alarm signals. The wireless communication module 301 is wirelessly connected to an external terminal and is used to push warning information to the external terminal. The audible and visual alarm 302 includes a buzzer 3021 and an alarm light 3022 is fixedly connected to the top of the buzzer 3021.

[0035] By setting up the early warning component 3, when in use, the early warning component 3, together with the audible and visual alarm 302 and the wireless communication module 301, can immediately trigger a local audible and visual alarm when an abnormal situation occurs. At the same time, the early warning information can be pushed to an external terminal (such as a mobile phone or control center) through the wireless communication module 301, so as to realize remote monitoring and rapid response and reduce the risk of accidents.

[0036] The energy-saving control module 4 includes a controller 401 and an execution unit 402. The controller 401 is electrically connected to the temperature sensor 201, the pressure sensor 202, the gas sensor 203, and the early warning component 3, respectively, for receiving and processing monitoring data. The execution unit 402 is connected to the energy-consuming equipment of the furnace. The execution unit 402 includes a flow control valve and a power regulator. The flow control valve is connected to the fuel supply pipeline of the furnace for regulating the fuel supply. The power regulator is electrically connected to the heating element of the furnace for regulating the heating power.

[0037] By setting up the energy-saving control module 4, the module analyzes and monitors data through the controller 401 during use, and dynamically adjusts the fuel supply and heating power through the flow control valve and power regulator. Under the premise of ensuring the stable operation of the furnace, the module optimizes energy consumption, significantly reduces energy waste, and improves economic efficiency.

[0038] The remaining structure is the same as that in Example 1.

[0039] The workflow of this utility model is as follows:

[0040] First, temperature sensor 201 detects the internal temperature of the furnace in real time, pressure sensor 202 monitors the pressure of the gas pipeline, and gas sensor 203 analyzes the composition and concentration of the exhaust gas. All data are synchronously transmitted to controller 401 of energy-saving control module 4. Controller 401 analyzes the received temperature, pressure and gas concentration data. Through the setting of monitoring component 2, the combination of temperature sensor 201, pressure sensor 202 and gas sensor 203 during use realizes comprehensive real-time monitoring of the internal temperature, pressure and exhaust gas composition of the furnace, improves the comprehensiveness and accuracy of monitoring data, and provides multi-parameter protection for the safe operation of the furnace.

[0041] Secondly, if any parameter exceeds the preset safety threshold, the early warning process is triggered. The buzzer 3021 of the audible and visual alarm 302 sounds, and the alarm light 3022 flashes to remind on-site personnel to handle the situation in a timely manner. The wireless communication module 301 sends the abnormal parameters and early warning information to an external terminal, supporting remote diagnosis and intervention. Through the settings of the early warning component 3, when in use, the early warning component 3, in combination with the audible and visual alarm 302 and the wireless communication module 301, can immediately trigger a local audible and visual alarm when an abnormal situation occurs. At the same time, the early warning information is pushed to an external terminal (such as a mobile phone or control center) through the wireless communication module 301, realizing remote monitoring and rapid response, and reducing the risk of accidents.

[0042] Finally, the controller 401 dynamically adjusts the execution unit 402 based on real-time data, reducing or increasing the fuel supply through the flow control valve to avoid energy surplus or shortage, and adjusting the heating element power through the power regulator to maintain optimal heating efficiency. When the parameters return to normal, the system automatically de-alarms and maintains the energy-saving operation mode. Through the settings of the energy-saving control module 4, during use, the energy-saving control module 4 analyzes and monitors the data through the controller 401, and dynamically adjusts the fuel supply and heating power through the flow control valve and power regulator. Under the premise of ensuring stable operation of the furnace, it optimizes energy consumption, significantly reduces energy waste, and improves economic efficiency.

[0043] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of this utility model.

Claims

1. An energy-saving industrial furnace early warning monitoring device, characterized in that, include: The mounting bracket (1), monitoring component (2), early warning component (3), and energy-saving control module (4) are provided. The mounting bracket (1) has mounting holes (101) on both sides. The mounting holes (101) are used to fix the mounting bracket (1) to the industrial furnace. The monitoring component (2), early warning component (3), and energy-saving control module (4) are all mounted on the mounting bracket (1), and the monitoring component (2) and early warning component (3) are electrically connected to the energy-saving control module (4).

2. The energy-saving industrial furnace early warning monitoring device according to claim 1, characterized in that, The monitoring component (2) includes a temperature sensor (201), a pressure sensor (202) and a gas sensor (203). The detection end of the temperature sensor (201) extends into the furnace to collect temperature data inside the furnace.

3. The energy-saving industrial furnace early warning monitoring device according to claim 2, characterized in that, The pressure sensor (202) is connected to the gas pressure pipeline of the furnace and is used to collect pressure data inside the furnace. The gas sensor (203) is set at the exhaust port of the furnace and is used to detect the gas composition and concentration in the exhaust.

4. The energy-saving industrial furnace early warning monitoring device according to claim 1, characterized in that, The warning component (3) includes an audible and visual alarm (302) and a wireless communication module (301). The audible and visual alarm (302) is installed on the top of the wireless communication module (301) and is used to emit audible and visual alarm signals. The wireless communication module (301) is wirelessly connected to an external terminal and is used to push warning information to the external terminal.

5. The energy-saving industrial furnace early warning monitoring device according to claim 4, characterized in that, The audible and visual alarm (302) includes a buzzer (3021), and an alarm light (3022) is fixedly connected to the top of the buzzer (3021).

6. The energy-saving industrial furnace early warning monitoring device according to claim 2, characterized in that, The energy-saving control module (4) includes a controller (401) and an execution unit (402). The controller (401) is electrically connected to a temperature sensor (201), a pressure sensor (202), a gas sensor (203), and an early warning component (3) respectively, and is used to receive and process monitoring data. The execution unit (402) is connected to the energy-consuming equipment of the furnace.

7. The energy-saving industrial furnace early warning monitoring device according to claim 6, characterized in that, The execution unit (402) includes a flow control valve and a power regulator. The flow control valve is connected to the fuel supply pipeline of the furnace and is used to regulate the fuel supply. The power regulator is electrically connected to the heating element of the furnace and is used to regulate the heating power.

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