Hybrid multi-strand wire automatic processing equipment

Abstract

The utility model relates to a kind of hybrid power multi-head stranded wire automatic processing equipment, including stranded wire frame, fixed stand and side cabinet, the inside of stranded wire frame is provided with slide rail, the inside of stranded wire frame is also provided with the moving box that inside sliding is passed through slide rail, the inside of the moving box and side cabinet is all provided with the stranded wire structure for being wound up in bunch stranded, the right side top of stranded wire frame is provided with extension block, the back of moving box is connected with connecting plate, the inside of stranded wire frame and located the bottom of the connecting plate is provided with limit rod, the top side of stranded wire frame is provided with the transmission structure for moving moving box, the hybrid power multi-head stranded wire processing equipment, by being provided with the driving motor of controller electric connection in stranded wire structure, controller can automatically identify stranded wire pair number, and according to logarithm signal control driving motor's output power, and then adjust the tension of wire clamp, effectively improve the stability of product.

Description

Technical Field

[0001] This utility model relates to the technical field of stranded wire processing equipment, specifically a hybrid multi-head stranded wire automatic processing equipment. Background Technology

[0002] In existing stranding processing equipment, tension adjustment often relies on manual operation, which makes it difficult to adjust accurately according to the number of strands, resulting in poor product stability. At the same time, the reciprocating motion of the equipment requires frequent manual intervention, which is labor-intensive and inefficient. Therefore, a hybrid multi-head stranding automatic processing equipment is proposed to solve the above problems. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a hybrid multi-head stranded wire automatic processing equipment, which features electronic tension automatic adjustment and automatic reciprocating function, improving product stability, reducing labor intensity, and increasing work efficiency. It solves the problems of poor tension adjustment, poor product stability, lack of need for frequent manual intervention in reciprocating movement, and low work efficiency.

[0004] To achieve the above objectives, the present invention provides the following technical solution: a hybrid multi-head stranded wire automatic processing equipment, including a stranded wire frame, a fixed frame and a side cabinet. The stranded wire frame is provided with a slide rail inside, and a movable box that slides inside the stranded wire frame via the slide rail is also provided inside the stranded wire frame. The movable box and the side cabinet are both provided with stranded wire structures for winding the wire bundle together.

[0005] An extension block is provided on the top right side of the stranded wire frame, a connecting plate is connected to the back of the movable box, a limit rod is provided inside the stranded wire frame and at the bottom of the connecting plate, and a transmission structure for moving the movable box is provided on the top side of the stranded wire frame.

[0006] Furthermore, the stranded wire structure includes a drive motor, a wire clamp, an output shaft, and a transmission belt. The drive motor is electrically connected to the controller. The controller can control the output power of the drive motor according to the detected stranded wire pair signal, and then drive the output shaft to rotate through the transmission belt to realize the automatic adjustment of the tension of the wire clamp.

[0007] Furthermore, the transmission structure includes a servo motor, a transmission shaft, a gear shaft, a transmission rubber belt, and a connecting shaft. The servo motor is electrically connected to the control system, which can control the servo motor to rotate in both directions. The transmission shaft, gear shaft, and transmission rubber belt drive the connecting shaft to rotate, thereby causing the moving box to move automatically back and forth along the slide rail.

[0008] Furthermore, the wire clamps on the movable box and the side cabinet rotate in opposite directions when rotating to achieve the wire twisting action.

[0009] Furthermore, the inner ring of the transmission rubber belt is provided with toothed stripes that mesh with the toothed shaft. The toothed stripes mesh with the toothed shaft and the connecting shaft for transmission, and one part of the top of the transmission rubber belt is fixed to the bottom of the connecting plate.

[0010] Furthermore, the back of the movable box is provided with a slider that is slidably configured with the limiting rod, and the bottom of the movable box is also provided with a pulley that is slidably mounted with the top of the slide rail.

[0011] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0012] 1. This hybrid multi-head stranded wire processing equipment, by setting a drive motor electrically connected to the controller in the stranded wire structure, allows the controller to automatically identify the number of stranded wire pairs and control the output power of the drive motor according to the pair count signal, thereby adjusting the tension of the moving box and effectively improving the stability of the product.

[0013] 2. This hybrid multi-head stranded wire processing equipment has a servo motor connected to the control system in the transmission structure. The control system can control the forward and reverse rotation of the servo motor to realize the automatic back-and-forth movement of the moving box along the slide rail. It does not require frequent manual intervention, which greatly reduces labor intensity and improves work efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the structure of this utility model from another perspective;

[0016] Figure 3 This utility model Figure 1 A magnified structural diagram of A in the middle;

[0017] Figure 4 This utility model Figure 1 A schematic diagram of the enlarged structure of B in the middle;

[0018] Figure 5 This utility model Figure 2 A schematic diagram of the enlarged structure of C.

[0019] In the diagram: 1. Stranded wire frame; 2. Fixing frame; 3. Side cabinet; 4. Slide rail; 5. Limiting rod; 6. Connecting plate; 7. Transmission structure; 71. Servo motor; 72. Drive shaft; 73. Gear shaft; 74. Drive rubber belt; 75. Connecting shaft; 8. Stranded wire structure; 81. Drive motor; 82. Wire clamp; 83. Output shaft; 84. Drive belt; 9. Moving box; 10. Rubber pad. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-5 The hybrid multi-head stranding processing equipment in this embodiment includes a stranding frame 1, a fixed frame 2 and a side cabinet 3. The inside of the stranding frame 1 is provided with a slide rail 4, and the inside of the stranding frame 1 is also provided with a movable box 9 that slides inside via the slide rail 4. The inside of the movable box 9 and the side cabinet 3 are both provided with a stranding structure 8 for winding the wire harness.

[0022] An extension block 10 is provided on the top right side of the stranded wire frame 1, a connecting plate 6 is connected to the back of the movable box 9, a limit rod 5 is provided inside the stranded wire frame 1 and at the bottom of the connecting plate 6, and a transmission structure 7 for driving the movable box 9 to move is provided on the top side of the stranded wire frame 1.

[0023] The back of the movable box 9 is provided with a slider that slides with the limiting rod 5, and the bottom of the movable box 9 is also provided with a pulley that slides with the top of the slide rail 4.

[0024] The stranded wire structure 8 includes a drive motor 81, a wire clamp 82, an output shaft 83, and a transmission belt 84. The drive motor 81 is electrically connected to the controller. The controller can control the output power of the drive motor 81 according to the detected stranded wire pair signal, and then drive the output shaft 83 to rotate through the transmission belt 84, thereby realizing the automatic adjustment of the tension of the wire clamp 82.

[0025] Among them, the wire clamps 82 on the movable box 9 and the side cabinet 3 rotate in opposite directions to achieve the wire twisting action.

[0026] It should be noted that the drive motor 81 in the stranded wire structure 8 is electrically connected to the controller. When the equipment detects a change in the number of stranded wire pairs, the detection signal is transmitted to the controller. The controller calculates the required output power of the drive motor 81 according to the preset program and algorithm, and sends a command to the drive motor 81. The drive motor 81 drives the output shaft 83 to rotate through the transmission belt 84, thereby adjusting the tension of the wire clamp 82, ensuring the tension is stable during the wire harness winding process, and improving product quality.

[0027] The transmission structure 7 includes a servo motor 71, a transmission shaft 72, a gear shaft 73, a transmission rubber belt 74, and a connecting shaft 75. The servo motor 71 is electrically connected to the control system. The control system can control the forward and reverse rotation of the servo motor 71. The transmission shaft 72, gear shaft 73, and transmission rubber belt 74 drive the connecting shaft 75 to rotate, thereby causing the moving box 9 to move automatically back and forth along the slide rail 4.

[0028] The inner ring of the transmission rubber belt 74 is provided with toothed stripes that mesh with the toothed shaft 73. The toothed stripes mesh with the toothed shaft 73 and the connecting shaft 75 for transmission, and the top of the transmission rubber belt 74 is fixed to the bottom of the connecting plate 6.

[0029] It should be noted that the servo motor 71 in the transmission structure 7 is electrically connected to the control system. The operator can set parameters such as the reciprocating stroke and frequency of the moving box 9 through the operation interface. The control system sends a control signal to the servo motor 71 according to the set parameters. The servo motor 71 drives the transmission shaft 72 to rotate in both forward and reverse directions. The transmission shaft 72 drives the connecting shaft 75 to rotate through the gear shaft 73 and the transmission rubber belt 74, thereby making the moving box 9 move back and forth automatically along the slide rail 4, realizing the automation of wire stranding and reducing manual operation.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hybrid multi-head stranded wire automatic processing equipment, comprising a stranded wire frame (1), a fixed frame (2) and a side cabinet (3), wherein the stranded wire frame (1) is provided with a slide rail (4) and the stranded wire frame (1) is also provided with a movable box (9) that slides inside the frame via the slide rail (4), and both the movable box (9) and the side cabinet (3) are provided with a stranded wire structure (8) for winding the wire bundle together; An extension block (10) is provided on the top right side of the stranded wire frame (1), characterized in that: The back of the movable box (9) is connected to a connecting plate (6), and a limit rod (5) is provided inside the stranded wire frame (1) and at the bottom of the connecting plate (6). A transmission structure (7) for driving the movable box (9) to move is provided on one side of the top of the stranded wire frame (1).

2. The hybrid multi-head stranded wire automatic processing equipment according to claim 1, characterized in that: The stranded wire structure (8) includes a drive motor (81), a wire clamp (82), an output shaft (83), and a transmission belt (84). The drive motor (81) is electrically connected to the controller. The controller can control the output power of the drive motor (81) according to the detected stranded wire pair signal, and then drive the output shaft (83) to rotate through the transmission belt (84) to realize the automatic adjustment of the tension of the wire clamp (82).

3. The hybrid multi-head stranded wire automatic processing equipment according to claim 1, characterized in that: The transmission structure (7) includes a servo motor (71), a transmission shaft (72), a gear shaft (73), a transmission rubber belt (74), and a connecting shaft (75). The servo motor (71) is electrically connected to the control system. The control system can control the servo motor (71) to rotate in both directions. The transmission shaft (72), gear shaft (73), and transmission rubber belt (74) drive the connecting shaft (75) to rotate, thereby causing the moving box (9) to move automatically back and forth along the slide rail (4).

4. The automatic processing equipment for multi-head stranded wire with hybrid power according to claim 2, characterized in that: The wire clamps (82) on the movable box (9) and the side cabinet (3) rotate in opposite directions to achieve the wire twisting action.

5. The automatic processing equipment for multi-head stranded wire with hybrid power according to claim 3, characterized in that: The inner ring of the transmission rubber belt (74) is provided with toothed stripes that mesh with the toothed shaft (73). The toothed stripes mesh with the toothed shaft (73) and the connecting shaft (75) for transmission, and one part of the top of the transmission rubber belt (74) is fixed to the bottom of the connecting plate (6).

6. The automatic processing equipment for multi-head stranded wire with hybrid power according to claim 1, characterized in that: The back of the movable box (9) is provided with a slider that is slidably disposed with the limiting rod (5), and the bottom of the movable box (9) is also provided with a pulley that is slidably installed with the top of the slide rail (4).

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