Wire branching device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- GUANGDONG NANFAN ELECTRIC APPLIANCE CO LTD
- Filing Date
- 2025-06-27
- Publication Date
- 2026-06-09
AI Technical Summary
Existing wire splitting devices have difficulty fixing and clamping wires of different sizes, resulting in decreased splitting accuracy and affecting splitting efficiency and accuracy.
The system employs a variable pitch mechanism and a height adjustment mechanism. By adjusting the position of the sliding plate and the rotating roller through an electronic slider and a drive motor, it can fix and clamp wires of different sizes. Combined with the cooperation of pulleys and rotating rollers, it ensures the accuracy and stability of wire separation.
It achieves stable fixing and clamping of wires of different sizes, improves the accuracy and efficiency of wire splitting, and ensures the accuracy and standardization of wires during transportation.
Smart Images

Figure CN224342727U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire processing technology, and in particular to a wire splitting device for wire processing. Background Technology
[0002] The purpose of wire splitting in wire processing is to orderly separate bundled cables according to their function, specifications, or connection requirements. This facilitates precise operation in subsequent processes such as stripping, crimping terminals, and soldering, and avoids processing errors caused by tangled cables. Wire splitting optimizes circuit layout, ensures independent and stable electrical performance of each cable, prevents short circuits or signal interference, improves installation efficiency, and makes the arrangement of wire harnesses within equipment more standardized, facilitating later inspection and maintenance. It also meets standardized production requirements, lays the foundation for automated processing, and ensures the reliability and consistency of wire harness products.
[0003] The cable separation device uses a mechanical structure to position and orderly separate bundled cables. The principle is to use fixed-specification guide grooves and conveyor rollers to separate the cables one by one or in groups according to specifications, avoiding tangling and damage. Application scenarios include mass production of automotive wiring harnesses, fabrication of internal wiring harnesses for electronic devices, and wiring connections on home appliance circuit boards. It is suitable for automated production lines, wiring harness processing workshops, and assembly scenarios requiring standardized wiring, improving separation efficiency and accuracy.
[0004] In existing technologies, some wire sorting devices typically use fixed-size guide grooves and conveying rollers to transport wires. This makes it difficult to fix and clamp wires of different sizes when dealing with different wires, resulting in decreased sorting accuracy. Wires of different sizes are prone to slipping, shifting, or tangling within the fixed groove, affecting sorting efficiency and accuracy. Therefore, a wire sorting device for wire processing is proposed. Utility Model Content
[0005] The purpose of this utility model is to provide a wire sorting device for wire processing, which aims to solve the problem that some wire sorting devices, when used, generally transport wires through fixed specification guide grooves and conveying rollers, making it difficult to fix and clamp wires of different sizes, resulting in a decrease in wire sorting accuracy.
[0006] To achieve the above objectives, this utility model provides a wire splitting device for wire processing, including a support plate, a top plate fixedly connected to the top of the support plate, a pitch-changing mechanism installed on the inner wall of the support plate, a height adjustment mechanism installed on the inner side of the support plate, a fixing rod fixedly connected to the inner side of the support plate, and an adjustment plate slidably connected to the inner side of the support plate.
[0007] The pitch-changing mechanism includes an electronic guide rail, the bottom of which is fixedly connected to the top of the support plate. An electronic slider is slidably connected to the top of the electronic guide rail. A sliding plate is fixedly connected to the outer wall of the electronic slider. A sliding rod is slidably connected to the inner wall of the sliding plate. A fixing ring is fixedly connected to the outer wall of the sliding rod. A branching assembly is installed on the top of the sliding rod. A control groove is formed on the inner wall of the sliding plate.
[0008] The height adjustment mechanism includes a drive motor, the outer wall of which is fixedly connected to the outside of the support plate. A bidirectional threaded rod is fixedly connected to the drive end of the sliding plate. One end of the bidirectional threaded rod is fixedly connected to another support plate, and the other end of the bidirectional threaded rod is fixedly connected to a bearing. The outer wall of the bearing is fixedly connected to the outer wall of another support plate. Two sliding blocks are threadedly connected to the outer wall of the bidirectional threaded rod.
[0009] The top of the sliding block is fixedly connected to a connecting plate, the inner side of the connecting plate is rotatably connected to a rotating rod, and the other end of the rotating rod is rotatably connected to a fixed plate.
[0010] Wherein, the top of the first fixed plate is fixedly connected to the bottom of the adjusting plate, the top of the adjusting plate is fixedly connected to the second fixed plate, the outer wall of the second fixed plate is fixedly connected to a rotating roller, the outer wall of the second fixed plate is fixedly connected to a rotating motor, and one end of the rotating roller is fixedly connected to the drive end of the rotating motor.
[0011] The rotating roller is fixedly connected to the drive end of the rotating roller, and the outer wall of the rotating roller is provided with multiple dividing grooves.
[0012] The branching assembly includes a control board, the top of which is fixedly connected to the bottom of the sliding rod, and the outer wall of the sliding rod is slidably connected to the inner wall of the control groove.
[0013] The inner side of the support plate is fixedly connected to a fixing rod, and the inner wall of the control plate is slidably connected to the outer wall of the fixing rod.
[0014] The bottom of the control panel is fixedly connected to a rotating column, and a pulley is rotatably connected to the outer wall of the rotating column.
[0015] 1. This utility model discloses a wire sorting device for wire processing. It is activated by an electronic slider. The activation of the electronic slider causes a sliding plate to slide along an electronic guide rail. At this time, the sliding of the sliding plate will drive the control plate to slide on the outer wall of the fixed rod by the movement of the sliding rod in the control groove inside the sliding plate. In this way, the sliding of the sliding rod inside the sliding plate will cause the control plate to drive the pulley to slide, thereby changing the distance between the two pulleys, so as to better transport the wires according to the size of the wires to be sorted.
[0016] 2. This utility model discloses a wire sorting device for wire processing. The device is started by a drive motor, which rotates a bidirectional threaded rod, causing a sliding block to move laterally. This sliding block then rotates a rotating rod, which in turn moves an adjusting plate upwards, lifting a rotating roller. The wire is placed on the inner wall of a sorting groove on the surface of the rotating roller. Two pulleys and the rotating roller clamp the wire. When transport is required, the drive motor starts, rotating the rotating roller to convey the sorted wire to the next processing step. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.
[0018] Figure 1 This is a three-dimensional schematic diagram of a wire splitting device for wire processing proposed in this utility model.
[0019] Figure 2 This is a schematic diagram of the fixing ring structure of a wire splitting device for wire processing proposed in this utility model.
[0020] Figure 3 This is a schematic diagram of the rotating roller in a wire splitting device for wire processing proposed in this utility model.
[0021] Figure 4 yes Figure 3 Enlarged view of point A in the middle.
[0022] Figure 5 This is a schematic diagram of the structural adjustment plate of a wire splitting device for wire processing proposed in this utility model.
[0023] 1-Support plate, 2-Top plate, 3-Variable pitch mechanism, 31-Sliding plate, 32-Sliding rod, 33-Fixing ring, 34-Control groove, 35-Electronic slider, 36-Electronic guide rail, 37-Divider assembly, 371-Control board, 372-Rotating column, 373-Pulley, 4-Height adjustment mechanism, 41-Drive motor, 42-Bidirectional threaded rod, 43-Sliding block one, 44-Connecting plate one, 45-Fixing plate one, 46-Rotating rod, 47-Bearing, 5-Adjusting plate, 6-Fixing plate two, 7-Rotating roller, 8-Divider groove, 9-Fixing rod, 10-Rotating motor. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Reference Figures 2 to 4 This utility model provides an embodiment of a wire processing splitting device, including a support plate 1, a top plate 2 fixedly connected to the top of the support plate 1, the top plate 2 providing a stable support foundation for subsequent installed components, ensuring the stability of the entire device structure, a pitch-changing mechanism 3 installed on the inner wall of the support plate 1, the pitch-changing mechanism 3 can adjust the pitch according to the wire diameter to realize the splitting and conveying of wires of different sizes, a height adjustment mechanism 4 installed on the inner side of the support plate 1, the height adjustment mechanism 4 can lift the rotating roller 7, facilitating the placement and clamping of wires, a fixing rod 9 fixedly connected to the inner side of the support plate 1, the fixing rod 9 providing guidance for the sliding of the control plate 371, ensuring the stability of the movement of the control plate 371, an adjustment plate 5 slidably connected to the inner side of the support plate 1, the adjustment plate 5 can slide up and down on the inner side of the support plate 1 to realize the adjustment of the height of the rotating roller 7;
[0026] The pitch-changing mechanism 3 includes an electronic guide rail 36. The bottom of the electronic guide rail 36 is fixedly connected to the top of the support plate 1. The electronic guide rail 36 provides track support for the sliding of the electronic slider 35, ensuring the accuracy of the movement of the electronic slider 35. The electronic slider 35 is slidably connected to the top of the electronic guide rail 36. After the electronic slider 35 is started, it can slide along the electronic guide rail 36, thereby driving the connected components to move. A sliding plate 31 is fixedly connected to the outer wall of the electronic slider 35. The sliding plate 31 moves with the sliding of the electronic slider 35, providing a carrier for the sliding of the sliding rod 32. A sliding rod 32 is slidably connected to the inner wall of the sliding plate 31. The sliding rod 32 can slide on the inner wall of the sliding plate 31, and its movement drives the control plate 371 to move.
[0027] A fixing ring 33 is fixedly connected to the outer wall of the sliding rod 32. The fixing ring 33 is used to limit the sliding range of the sliding rod 32 and prevent the sliding rod 32 from detaching from the sliding plate 31. A wire splitting assembly 37 is installed on the top of the sliding rod 32. The wire splitting assembly 37 is used to realize the function of splitting and transmitting wires. A control groove 34 is opened on the inner wall of the sliding plate 31. The control groove 34 provides a path for the sliding of the sliding rod 32. The movement of the sliding rod 32 in the control groove 34 drives the control plate 371. The wire splitting assembly 37 includes the control plate 371. The control plate 371 is connected to the sliding rod 32 and slides on the outer wall of the fixed rod 9 with the movement of the sliding rod 32. The top of the control plate 371 is fixedly connected to the bottom of the sliding rod 32 so that the movement of the sliding rod 32 can be accurately transmitted to the control plate 371.
[0028] The outer wall of the sliding rod 32 is slidably connected to the inner wall of the control groove 34. When the sliding rod 32 slides in the control groove 34, it drives the control plate 371 to move through its position change. The inner side of the support plate 1 is fixedly connected to the fixed rod 9. The fixed rod 9 provides support and guidance for the sliding of the control plate 371, ensuring the smoothness of the sliding of the control plate 371. The inner wall of the control plate 371 is slidably connected to the outer wall of the fixed rod 9. The control plate 371 can slide up and down along the outer wall of the fixed rod 9, thereby adjusting the height position of the pulley 373. The bottom of the control plate 371 is fixedly connected to the rotating column 372. The rotating column 372 is used to install the pulley 373, so that the pulley 373 can rotate around it. The outer wall of the rotating column 372 is rotatably connected to the pulley 373. The pulley 373 can rotate around the rotating column 372, and cooperate with another pulley 373 to realize the clamping and conveying of the wire.
[0029] Reference Figure 1 , Figure 3 and Figure 5 The height adjustment mechanism 4 includes a drive motor 41, which is fixed to the outside of the support plate 1 and provides power to the entire height adjustment mechanism 4. The outer wall of the drive motor 41 is fixedly connected to the outside of the support plate 1 to ensure that the drive motor 41 is firmly installed and outputs power stably. A bidirectional threaded rod 42 is fixedly connected to the drive end of the drive motor 41. After the drive motor 41 starts, it drives the bidirectional threaded rod 42 to rotate, realizing the transmission of power. One end of the bidirectional threaded rod 42 is fixedly connected to another support plate 1, and the other end is fixedly connected to a bearing 47. The bearing 47 is fixed to the outer wall of the other support plate 1 to make the bidirectional threaded rod 42 rotate more smoothly. The other end of the bidirectional threaded rod 42 is fixedly connected to a bearing 47, which reduces the friction when the bidirectional threaded rod 42 rotates and ensures the flexibility of rotation.
[0030] The outer wall of bearing 47 is fixedly connected to the outer wall of another support plate 1, making bearing 47 securely installed and supporting the rotation of bidirectional threaded rod 42. Two sliding blocks 43 are threadedly connected to the outer wall of bidirectional threaded rod 42. When bidirectional threaded rod 42 rotates, the two sliding blocks 43 move laterally in opposite directions along its outer wall. A connecting plate 44 is fixedly connected to the top of sliding block 43. Sliding block 43 drives connecting plate 44 to move, thereby driving rotating rod 46 to rotate. Rotating rod 46 is rotatably connected to the inner side of connecting plate 44. Rotating rod 46 can rotate inside connecting plate 44, thereby lifting adjusting plate 5. The other end of rotating rod 46 is rotatably connected to fixed plate 45. When rotating rod 46 rotates, it pushes fixed plate 45 to move upward, thereby driving adjusting plate 5 to rise.
[0031] The top of the fixed plate 45 is fixedly connected to the bottom of the adjusting plate 5, so that the movement of the fixed plate 45 can be accurately transmitted to the adjusting plate 5. The top of the adjusting plate 5 is fixedly connected to the fixed plate 6. When the adjusting plate 5 rises, it drives the fixed plate 6 and the rotating roller 7 to rise, which facilitates the placement of the wire. The outer wall of the fixed plate 6 is fixedly connected to the rotating roller 7, which is used to clamp and transport the wire. The wire distribution groove 8 on its outer wall can fix the position of the wire. The outer wall of the fixed plate 6 is fixedly connected to the rotating motor 10, which provides power for the rotation of the rotating roller 7, driving the rotating roller 7 to rotate and transport the wire. One end of the rotating roller 7 is fixedly connected to the drive end of the rotating motor 10, so that the power of the rotating motor 10 can be transmitted to the rotating roller 7 to drive it to rotate. The drive end of the rotating motor 10 is fixedly connected to the rotating roller 7. The rotating roller 7 rotates under the drive of the rotating motor 10 to realize the transport of the wire. The outer wall of the rotating roller 7 has multiple wire distribution grooves 8, which are used to accommodate the wire and prevent the wire from shifting during the transport process, ensuring the accuracy of wire distribution and transport.
[0032] Working principle: When it is necessary to separate and transport wires during processing, the distance between the two pulleys 373 can be adjusted according to the diameter of the wires. At this time, the electronic slider 35 is activated, which drives the sliding plate 31 to slide along the electronic guide rail 36. The sliding of the sliding plate 31 will drive the control plate 371 to slide on the outer wall of the fixed rod 9 through the movement of the sliding rod 32 in the control groove 34 inside the sliding plate 31. In this way, the sliding of the sliding rod 32 inside the sliding plate 31 will cause the control plate 371 to drive the pulleys 373 to slide, thereby changing the distance between the two pulleys 373, so as to better transport the wires according to the size of the wires to be separated.
[0033] When wires need to be separated and transported, the drive motor 41 starts, which drives the bidirectional threaded rod 42 to rotate. The rotation of the bidirectional threaded rod 42 causes the sliding block 43 to move laterally, which in turn causes the rotating rod 46 to rotate. The rotation of the rotating rod 46 causes the adjusting plate 5 to move upward, thereby lifting the rotating roller 7. At this time, the wires can be placed on the inner wall of the wire separating groove 8 opened on the surface of the rotating roller 7. Then, the wires are clamped by the two pulleys 373 and the rotating roller 7 to separate them. When transportation is required, the rotating motor 10 starts, which drives the rotating roller 7 to rotate, so as to transport the separated wires to the next processing step.
[0034] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.
Claims
1. A wire splitting device for wire processing, comprising a support plate, characterized in that, A top plate is fixedly connected to the top of the support plate, a pitch-changing mechanism is installed on the inner wall of the support plate, a height adjustment mechanism is installed on the inner side of the support plate, a fixed rod is fixedly connected to the inner side of the support plate, and an adjustment plate is slidably connected to the inner side of the support plate. The pitch-changing mechanism includes an electronic guide rail, the bottom of which is fixedly connected to the top of the support plate. An electronic slider is slidably connected to the top of the electronic guide rail. A sliding plate is fixedly connected to the outer wall of the electronic slider. A sliding rod is slidably connected to the inner wall of the sliding plate. A fixing ring is fixedly connected to the outer wall of the sliding rod. A branching assembly is installed on the top of the sliding rod. A control groove is formed on the inner wall of the sliding plate.
2. The wire splitting device for wire processing as described in claim 1, characterized in that, The height adjustment mechanism includes a drive motor, the outer wall of which is fixedly connected to the outside of the support plate. A bidirectional threaded rod is fixedly connected to the drive end of the sliding plate. One end of the bidirectional threaded rod is fixedly connected to another support plate, and the other end of the bidirectional threaded rod is fixedly connected to a bearing. The outer wall of the bearing is fixedly connected to the outer wall of another support plate. Two sliding blocks are threadedly connected to the outer wall of the bidirectional threaded rod.
3. The wire splitting device for wire processing as described in claim 2, characterized in that, A connecting plate is fixedly connected to the top of the sliding block, a rotating rod is rotatably connected to the inner side of the connecting plate, and a fixed plate is rotatably connected to the other end of the rotating rod.
4. The wire splitting device for wire processing as described in claim 3, characterized in that, The top of the first fixed plate is fixedly connected to the bottom of the adjusting plate, the top of the adjusting plate is fixedly connected to the second fixed plate, the outer wall of the second fixed plate is fixedly connected to a rotating roller, the outer wall of the second fixed plate is fixedly connected to a rotating motor, and one end of the rotating roller is fixedly connected to the drive end of the rotating motor.
5. A wire splitting device for wire processing as described in claim 4, characterized in that, The drive end of the rotating roller is fixedly connected to the rotating roller, and the outer wall of the rotating roller is provided with multiple dividing grooves.
6. The wire splitting device for wire processing as described in claim 1, characterized in that, The branching assembly includes a control board, the top of which is fixedly connected to the bottom of the sliding rod, and the outer wall of the sliding rod is slidably connected to the inner wall of the control groove.
7. A wire splitting device for wire processing as described in claim 6, characterized in that, A fixing rod is fixedly connected to the inner side of the support plate, and the inner wall of the control plate is slidably connected to the outer wall of the fixing rod.
8. A wire splitting device for wire processing as described in claim 7, characterized in that, A rotating column is fixedly connected to the bottom of the control panel, and a pulley is rotatably connected to the outer wall of the rotating column.