Convenient block take-out device
By designing a convenient synthetic block removal device, remote operation of synthetic block removal was achieved, solving the problems of difficult removal and safety hazards, and improving work efficiency and the adaptability of the slide.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HENAN HUANGHE WHIRLWIND CO LTD
- Filing Date
- 2025-05-12
- Publication Date
- 2026-06-12
Smart Images
Figure CN224345841U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diamond composite sheet production, and in particular to a convenient device for removing composite blocks. Background Technology
[0002] Currently, the common method for manufacturing diamond single crystals is to use a six-sided press to extrude a synthetic block under high pressure. The synthetic block is then removed and broken to extract graphite pillars containing the diamond single crystals. Finally, the graphite pillars undergo purification and selection processes to obtain pure diamond single crystals. The purification process includes steps such as electrolysis and acid washing. The synthetic block removed from the six-sided press is extremely hot, and the synthesis chamber of the press is relatively narrow, making the removal of the synthetic block very difficult, inefficient, and prone to burns. Utility Model Content
[0003] The purpose of this invention is to solve the above-mentioned problems and provide a convenient device for removing synthetic blocks.
[0004] The technical solution of this utility model is as follows: A convenient synthetic block removal device includes a slide assembly, a block-pulling rod, and a screw; the block-pulling rod has a block-pulling head at its head end; after the six-sided press is depressurized and returns, the worker first removes the baffle at the front of the six-sided press; the worker holds the tail end of the block-pulling rod and operates it from a distance, so that the block-pulling head extends into the synthesis chamber of the six-sided press and pushes the synthetic block toward the slide assembly; the slide assembly includes a slide, a mounting base connected to the head end of the slide, and a receiving box connected to the tail end of the slide; the head end of the slide extends into the synthesis chamber of the six-sided press to catch the pushed-off synthetic block; the synthetic block falls along the slide; one side of the receiving box is open and connects to the tail end of the slide. The ends are connected; the composite block falls into the receiving box; workers can remove the composite block directly from outside the six-sided press without entering the composite cavity; the slide includes an integral concave wall and side walls; the concave wall causes the composite block sliding in the slide to concentrate towards the middle of the slide, reducing the possibility of the composite block coming out in the middle of the slide and ensuring that the composite block falls smoothly into the receiving box; there are two side walls, symmetrically arranged on the left and right sides of the concave wall; the side walls are connected to the mounting base and the receiving box, connecting the mounting base, slide, and receiving box into one unit, reducing the possibility of the composite block coming out; the mounting base is connected to the hinge beam of the bottom pressing assembly by screws; the receiving box is connected to the ground by screws.
[0005] Preferably, the concave wall is an arc surface, which facilitates processing.
[0006] Preferably, the slide rail also includes reinforcing ribs disposed at the bottom of the concave wall; the reinforcing ribs connect the concave wall and the side wall to enhance the support strength of the slide rail and ensure that the slide rail functions continuously and stably.
[0007] Preferably, the slide rail includes an upper slide rail and a lower slide rail; the bottom of the upper slide rail is provided with a sliding cavity that matches the top of the lower slide rail; the top of the lower slide rail slides in conjunction with the sliding cavity, forming a telescopic structure between the upper and lower slide rails; the mutual telescopic movement of the upper and lower slide rails can change the overall length of the slide rail to adapt to the use of six-sided presses of different sizes. Different sizes of six-sided presses result in different heights of the synthesis chamber, and consequently, different total lengths of the slide rails.
[0008] Furthermore, the slide assembly also includes an upper buffer block and a lower buffer block; the upper buffer block is located between the bottom of the mounting base and the hinge beam; the lower buffer block is located between the receiving box and the ground; the sliding process of the composite block involves two impacts; the first impact is when the composite block falls to the top of the slide; the second impact is when the composite block falls to the receiving box; the upper buffer block is mainly used to mitigate the first impact; the lower buffer block is mainly used to mitigate the second impact; the screws connecting the receiving box can also be expansion bolts.
[0009] Furthermore, when the upper buffer block alleviates the first impact, it will experience vertical compression followed by rebound. When the upper buffer block is vertically compressed, the upper end of the slide will descend first. The mounting base is rotatably connected to the side wall, converting the vertical descent of the upper end of the slide into a horizontal misalignment. The mounting base has an elongated hole A in the same direction as the slide, allowing for the horizontal misalignment of the mounting base. After the upper buffer block rebounds, the mounting base returns to its original state. When the lower buffer block alleviates the second impact, it will experience vertical compression followed by rebound. When the lower buffer block is vertically compressed, the receiving box will descend first. The receiving box is rotatably connected to the side wall, converting the vertical descent of the receiving box into a horizontal misalignment. The receiving box has an elongated hole B in the same direction as the slide, allowing for the horizontal misalignment of the receiving box. After the lower buffer block rebounds, the receiving box returns to its original state. In this way, both impacts are transmitted through the slide as little as possible, reducing damage to the slide and improving its service life.
[0010] Furthermore, the convenient synthetic block removal device also includes a flat washer and a spring washer; the screw passes through the spring washer and the flat washer in sequence to prevent loosening.
[0011] Furthermore, the convenient synthetic block removal device also includes a pin; the upper end of the slide is provided with a pin hole A; the pin passes through the mounting base and is inserted into pin hole A to realize the rotatable connection between the mounting base and the slide; the lower end of the slide is provided with a pin hole B; the pin passes through the receiving block box and is inserted into pin hole B to realize the rotatable connection between the receiving block box and the slide; in this way, the installation of the slide is detachable, which can reduce the installation difficulty.
[0012] Furthermore, the screws are symmetrically arranged on both sides of the slide, so that the screws will not interfere with the sliding of the composite block.
[0013] Furthermore, the mounting base is shaped like an angle iron; the side of the mounting base is rotatably connected to the upper end of the slide; the mounting base has an elongated hole A on its ground; ear plates extend outward on both the left and right sides of the connecting block box; and elongated holes B are provided on the ear plates.
[0014] Preferably, the lever head includes a winding steel wire, an L-shaped plate, and a semi-tube body; the L-shaped plate is similar to a halberd and can hook back the assembled block; the L-shaped plate and the semi-tube body are integrally formed; the semi-tube body is fastened to the end of the lever rod and fixed by the winding steel wire to ensure a stable connection between the lever head and the lever rod.
[0015] The beneficial effects of this utility model are as follows: The convenient synthetic block removal device of this utility model has the following advantages:
[0016] (1) This utility model provides a device that can remotely remove synthetic blocks, reducing the difficulty for workers to remove synthetic blocks, improving work efficiency, and protecting workers' personal safety;
[0017] (2) The mutual extension and retraction of the upper and lower slides of this utility model can change the overall length of the slides to adapt to the use of six-sided top presses of different sizes;
[0018] (3) The upper buffer block of this utility model is mainly used to mitigate the first impact; the lower buffer block is mainly used to mitigate the second impact. Attached Figure Description
[0019] Figure 1 This is a perspective view of the convenient synthetic block removal device of this utility model;
[0020] Figure 2 yes Figure 1 A magnified view of the I-shaped image;
[0021] Figure 3 yes Figure 1 II magnified view;
[0022] Figure 4 yes Figure 1 III magnified view;
[0023] Figure 5 It is a 3D view of the slide rail assembly;
[0024] Figure 6 yes Figure 5 AA section view;
[0025] Figure 7 yes Figure 5 BB section view;
[0026] Figure 8 It is a three-dimensional upper slide. Figure 1 ;
[0027] Figure 9 It is a three-dimensional upper slide. Figure 2 ;
[0028] Figure 10 It is a 3D view of the slide;
[0029] Figure 11 This is a diagram showing the usage status of the convenient synthetic block removal device of this utility model;
[0030] Figure 12 yes Figure 11 IV magnified view;
[0031] To clearly demonstrate the structure of the convenient synthetic block removal device of this utility model Figure 11 The six-sided top press machine in the picture has its top pressing component and four side pressing components hidden, leaving the bottom pressing component on the base; the above pressing components all include hinge beams, pressing cylinders, hammers, etc.
[0032] In the diagram: 01. Bottom pressure assembly, 012. Hinge beam, 02. Composite block, 03. Ladder, 11. Slide rail, 111. Concave wall, 112. Side wall, 113. Reinforcing rib, 114. Upper slide rail, 1141. Sliding cavity, 1142. Pin hole A, 115. Lower slide rail, 1151. Pin hole B, 12. Mounting base, 121. Long hole A, 13. Connecting block box, 131. Long hole B, 132. Ear plate, 14. Upper buffer block, 15. Lower buffer block, 2. Actuating rod, 21. Actuating head, 211. Winding wire, 212. L-shaped plate, 213. Half tube, 3. Screw, 4. Flat washer, 5. Spring washer, 6. Pin shaft Detailed Implementation
[0033] Example 1: See Figure 1-12A convenient synthetic block removal device includes a slide rail 11 assembly, a block-pulling rod 2, and a screw 3. The block-pulling rod 2 has a block-pulling head 21 at its end. After the six-sided press is depressurized and returns, the worker first removes the baffle at the front of the six-sided press. The worker then operates the block-pulling rod 2 from a distance, causing the block-pulling head 21 to extend into the synthesis chamber of the six-sided press, thus moving the synthetic block 02 towards the slide rail 11 assembly. The slide rail 11 assembly includes a slide rail 11, a mounting base 12 connected to the head end of the slide rail 11, and a receiving box 13 connected to the tail end of the slide rail 11. The head end of the slide rail 11 extends into the synthesis chamber of the six-sided press to catch the dislodged synthetic block 02. The synthetic block 02 falls down along the slide rail 11. The receiving box 13 has an opening on one side, communicating with the tail end of the slide rail 11. The synthetic block 02 falls into the receiving box 13. Workers can remove the synthetic block 02 directly from outside the six-sided press without entering the synthesis chamber. The slide 11 includes an integral concave wall 111 and side walls 112. The concave wall 111 causes the synthetic block 02 sliding down the slide 11 to concentrate in the middle of the slide 11, which can reduce the possibility of the synthetic block 02 falling out in the middle of the slide 11 and ensure that the synthetic block 02 falls smoothly into the receiving box 13. There are two side walls 112, which are symmetrically arranged on the left and right sides of the concave wall 111. The side walls 112 are connected to the mounting base 12 and the receiving box 13, connecting the mounting base 12, the slide 11, and the receiving box 13 into one unit, reducing the possibility of the synthetic block 02 falling out. The mounting base 12 is connected to the hinge beam 012 of the bottom pressing assembly 01 by screws 3. The receiving box 13 is connected to the ground by screws 3.
[0034] Compared with the prior art, this utility model provides a device that can remotely remove the synthetic block 02, reducing the difficulty for workers to remove the synthetic block 02, improving work efficiency, and protecting the personal safety of workers.
[0035] The concave wall 111 is an arc surface, which facilitates machining.
[0036] The slide 11 also includes a reinforcing rib 113 disposed at the bottom of the concave wall 111; the reinforcing rib 113 connects the concave wall 111 and the side wall 112 to enhance the support strength of the slide 11 and ensure that the slide 11 functions continuously and stably.
[0037] The slide 11 includes an upper slide 114 and a lower slide 115. The bottom of the upper slide 114 has a sliding cavity 1141 that matches the top of the lower slide 115. The top of the lower slide 115 slides into the sliding cavity 1141, forming a telescopic structure between the upper slide 114 and the lower slide 115. The mutual telescopic movement of the upper slide 114 and the lower slide 115 can change the overall length of the slide 11 to accommodate six-sided presses of different sizes. Different sizes of six-sided presses result in different heights of the synthesis chamber, and consequently, different total lengths of the slide 11.
[0038] The slide 11 assembly also includes an upper buffer block 14 and a lower buffer block 15; the upper buffer block 14 is located between the bottom of the mounting base 12 and the hinge beam 012; the lower buffer block 15 is located between the receiving box 13 and the ground; the sliding process of the composite block 02 involves two impacts; the first impact is when the composite block 02 falls to the upper end of the slide 11; the second impact is when the composite block 02 falls to the receiving box; the upper buffer block 14 is mainly used to mitigate the first impact; the lower buffer block 15 is mainly used to mitigate the second impact; the screw 3 connecting the receiving box 13 can also be an expansion bolt.
[0039] When the upper buffer block 14 absorbs the first impact, it will experience vertical compression followed by rebound. When the upper buffer block 14 is vertically compressed, the upper end of the slide rail 11 will descend first. The mounting base 12 is rotatably connected to the side wall 112, converting the vertical descent of the upper end of the slide rail 11 into a horizontal misalignment. The mounting base 12 has an elongated hole A 121 in the same direction as the slide rail 11, allowing for horizontal misalignment of the mounting base 12. After the upper buffer block 14 rebounds, the mounting base 12 returns to its original state. When the lower buffer block 15 absorbs the second impact, it will experience vertical compression... After compression, the block rebounds. When the buffer block 15 is compressed vertically, the receiving block box 13 will descend first. The receiving block box 13 is rotatably connected to the side wall 112, converting the vertical descent of the receiving block box 13 into a horizontal misalignment. The receiving block box 13 is provided with an elongated hole 131 in the same direction as the slide rail 11, allowing the horizontal misalignment of the receiving block box 13. After the buffer block 15 rebounds, the receiving block box 13 returns to its original state. In this way, the two impacts are transmitted through the slide rail 11 as little as possible, reducing the damage to the slide rail 11 and improving the service life of the slide rail 11.
[0040] The convenient synthetic block removal device also includes a flat washer 4 and a spring washer 5; the screw 3 passes through the spring washer 5 and the flat washer 4 in sequence to prevent loosening.
[0041] The convenient synthetic block removal device also includes a pin 6; the upper end of the slide 11 is provided with a pin hole A 1142; the pin 6 passes through the mounting base 12 and is inserted into the pin hole A 1142 to realize the rotatable connection between the mounting base 12 and the slide 11; the lower end of the slide 11 is provided with a pin hole B 1151; the pin 6 passes through the receiving block box 13 and is inserted into the pin hole B 1151 to realize the rotatable connection between the receiving block box 13 and the slide 11; in this way, the installation of the slide 11 is detachable, which can reduce the installation difficulty.
[0042] Screws 3 are symmetrically arranged on both sides of slide 11, and screws 3 will not interfere with the sliding of composite block 02.
[0043] The mounting base 12 is generally shaped like an angle iron; the side of the mounting base 12 is rotatably connected to the upper end of the slide rail 11; the ground of the mounting base 12 is provided with an elongated hole A 121; the left and right sides of the connecting block box 13 are provided with ear plates 132; the ear plates 132 are provided with elongated holes B 131.
[0044] The working principle of this embodiment: After the six-sided top press is depressurized and returns to its original position, the worker first removes the baffle at the front of the six-sided top press; see [link to previous section]. Figure 11 A ladder 03 is installed on one side of the slide rail 11 assembly; the worker climbs the ladder 03 with a lever 2; at the top of the ladder 03, the worker operates the lever 2 from a distance, so that the lever head 21 extends into the synthesis chamber of the six-sided press and pushes the synthesis block 02 toward the slide rail 11 assembly; the synthesis block 02 falls into the receiving box 13; the worker can take out the synthesis block 02 directly from outside the six-sided press without entering the synthesis chamber; the concave wall 111 causes the synthesis block 02 sliding in the slide rail 11 to concentrate in the middle of the slide rail 11, which can reduce the possibility of the synthesis block 02 coming off in the middle of the slide rail 11 and ensure that the synthesis block 02 falls smoothly into the receiving box 13; the mounting base 12, the slide rail 11, and the receiving box 13 are integrated into one unit, reducing the possibility of the synthesis block 02 coming off.
[0045] Example 2: Example 2 is basically the same as Example 1, and the similarities will not be repeated. The difference is that the block head 21 includes a winding steel wire 211, an L-shaped plate 212, and a half-tube body 213; the L-shaped plate 212 is similar to a halberd and can hook back the composite block 02; the L-shaped plate 212 and the half-tube body 213 are integrally formed; the half-tube body 213 is fastened to the end of the block rod 2 and fixed by the winding steel wire 211 to ensure a stable connection between the block head 21 and the block rod 2.
Claims
1. A convenient synthetic block removal device, characterized in that, The system includes a slide rail assembly, a lever, and screws; the lever has a lever head at its end; the slide rail assembly includes a slide rail, a mounting base connected to the head end of the slide rail, and a receiving block box connected to the tail end of the slide rail; the head end of the slide rail extends into the synthesis chamber of the six-sided press; the receiving block box has an opening on one side, communicating with the tail end of the slide rail; the slide rail includes an integral concave wall and side walls; there are two side walls, symmetrically arranged on the left and right sides of the concave wall; the side walls are connected to the mounting base and the receiving block box; the mounting base is connected to the hinge beam of the bottom press assembly by screws; the receiving block box is connected to the ground by screws.
2. The convenient synthetic block removal device according to claim 1, characterized in that: The slide also includes reinforcing ribs located at the bottom of the concave wall; the reinforcing ribs connect the concave wall and the side wall.
3. The convenient synthetic block removal device according to claim 1, characterized in that: The slide includes an upper slide and a lower slide; the bottom of the upper slide is provided with a sliding cavity that matches the top of the lower slide; the top of the lower slide slides in sliding engagement with the sliding cavity.
4. The convenient synthetic block removal device according to claim 3, characterized in that: The slide assembly also includes an upper buffer block and a lower buffer block; the upper buffer block is located between the bottom of the mounting base and the hinge beam; the lower buffer block is located between the receiving box and the ground.
5. The convenient synthetic block removal device according to claim 4, characterized in that: The mounting base is rotatably connected to the side wall; the mounting base has an elongated hole A in the same direction as the slide rail; the receiving block box is rotatably connected to the side wall; the receiving block box has an elongated hole B in the same direction as the slide rail.
6. The convenient synthetic block removal device according to claim 5, characterized in that: It also includes flat washers and spring washers; the screw passes through the spring washers and flat washers in sequence.
7. The convenient synthetic block removal device according to claim 5, characterized in that: It also includes a pin; the upper end of the slide is provided with a pin hole A; the pin passes through the mounting base and is inserted into pin hole A; the lower end of the slide is provided with a pin hole B; the pin passes through the connecting block box and is inserted into pin hole B.
8. The convenient synthetic block removal device according to claim 1 or 5, characterized in that: The screws are symmetrically arranged on both sides of the slide.
9. The convenient synthetic block removal device according to claim 8, characterized in that: The mounting base is shaped like an angle iron; the side of the mounting base is rotatably connected to the upper end of the slide; the ground of the mounting base has an elongated hole A; the left and right sides of the connecting block box have ear plates extending outward; the ear plates have an elongated hole B.
10. The convenient synthetic block removal device according to claim 1, characterized in that: The lever head includes a winding steel wire, an L-shaped plate, and a half-tube body; the L-shaped plate and the half-tube body are integrally formed; the half-tube body is fastened to the end of the lever rod and fixed by the winding steel wire.