Shaping device
By using a shaping device to detect, lift, and shape the workpiece to a preset deformation value, the problem of post-processing deformation is solved, and the processing yield is improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HONGFUJIN PRECISION ELECTRONICS ZHENGZHOU
- Filing Date
- 2024-06-21
- Publication Date
- 2026-06-12
AI Technical Summary
Products are prone to deformation after processing and forming, causing various parameters to deviate from the preset standards and reducing the processing yield.
A shaping device is used, the initial deformation value is detected by the detection component, the lifting component provides the shaping space, the shaping drive component drives the shaping component to hold the workpiece against the preset deformation value, and the processing component ensures that the workpiece meets the standard.
It effectively eliminates the internal stress of the workpiece after shaping, avoids deformation, and improves the processing yield.
Smart Images
Figure CN224346676U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of workpiece shaping technology, and in particular to a shaping device. Background Technology
[0002] Due to the material properties of the product, it is prone to deformation after processing and forming. For example, the product material may be aluminum, which will cause various parameters of the processed product to deviate from the preset standards, such as flatness, length and width, thereby reducing the product's processing yield. Utility Model Content
[0003] In view of the above situation, it is necessary to provide a shaping device to improve the processing yield of workpieces.
[0004] This application provides a shaping device, including: a detection component for detecting the initial deformation value of a workpiece to be shaped and determining the deformation difference between the initial deformation value and a preset deformation value; a support component disposed on one side of the detection component, the support component being used to support the workpiece to be shaped; a lifting component movably disposed through the support component, the lifting component being used to lift the workpiece relative to the support component to create a preset distance between the workpiece and the support component; and a shaping component including a shaping drive and a shaping component, the shaping component being disposed on one side of the support component, and the shaping component having a shaping surface on the side facing the support component, the shaping drive and the shaping component being connected. A forming component is connected, and the forming drive is electrically connected to the detection component. The forming drive is used to drive the forming component to move in a direction close to the support component based on the detection information of the detection component, so that the forming surface abuts against the workpiece and moves along the direction from the forming component to the support component by a distance equal to the deformation difference, so as to shape the deformation value of the workpiece to the preset deformation value; a processing component is disposed on one side of the forming component and electrically connected to the detection component. The processing component is used to receive the shaped workpiece and abut against the workpiece and move along the direction from the support component to the forming component by a distance equal to the preset deformation value, so as to process the workpiece to a preset standard.
[0005] In the aforementioned shaping device, the initial deformation value of the workpiece to be shaped is first detected by a detection component, and the initial deformation value is compared with a preset deformation value to determine the deformation difference between the initial deformation value and the preset deformation value. Then, the workpiece carried by the support component is lifted by a lifting component, so that a preset distance is formed between the workpiece and the support component, thereby providing a sufficiently large shaping space for the workpiece. Next, based on the detection information of the detection component, the shaping component drives the shaping component to move in a direction close to the support component, so that the shaping surface abuts against the workpiece and moves in the direction from the shaping component to the support component by a distance equal to the deformation difference, thereby shaping the workpiece deformation value to the preset deformation value. Finally, the shaping component receives the shaped workpiece and abuts against the workpiece and moves in the direction from the support component to the shaping component by a distance equal to the preset deformation value. This allows the internal stress formed on the workpiece after shaping to cancel out the internal stress formed on the workpiece after processing, avoiding deformation of the workpiece after direct processing, thereby enabling the processed workpiece to meet the preset standard and improving the workpiece processing yield.
[0006] In some embodiments, the detection component includes: a laser emitter disposed on one side of the support component and used to emit a laser beam toward the workpiece; a first acquisition element and a second acquisition element disposed on both sides of the laser emitter, the first acquisition element and the second acquisition element being used to receive the laser beam reflected by the workpiece and acquire an image of the workpiece, so as to obtain an initial deformation value of the workpiece based on the image of the workpiece, and determine the deformation difference value based on the initial deformation value and the preset deformation value.
[0007] In some embodiments, the supporting component includes: a base, disposed opposite to the shaping member; a connector, one end of which is connected to the base; a supporting member, connected to the other end of the connector, the supporting member being used to support the workpiece and forming a storage space for accommodating part of the lifting component together with the connector and the base, and the lifting component being movably disposed through the supporting member; and a positioning member, disposed on the side of the supporting member facing the shaping member and having a positioning groove, the positioning groove being used to accommodate and position the workpiece.
[0008] In some embodiments, the carrier is provided with a through groove that extends through opposite sides of the carrier in the direction from the shaping member to the carrier; the lifting assembly includes a lifting member and a lifting drive member, the lifting member is movably disposed through the through groove, the lifting drive member is disposed in the storage space and connected to the lifting member, and the lifting drive member is used to drive the lifting member to lift the workpiece away from the carrier.
[0009] In some embodiments, the lifting member includes: a linkage body located within the storage space and connected to the lifting drive member; and two lifting bodies, each disposed on the side of the linkage body away from the lifting drive member and movably passing through the support member, wherein the two lifting bodies are used to abut against two parts of the workpiece and synchronously lift the workpiece away from the support member under the drive of the linkage body.
[0010] In some embodiments, the lifting body includes a lifting portion and a flexible portion. The lifting portion is connected to the linkage body, and the flexible portion is located at one end of the lifting portion away from the linkage body and is detachably connected to the lifting portion. The flexible portion is used to flexibly abut against the workpiece.
[0011] In some embodiments, the shaping device further includes a support assembly, the support assembly comprising: a support member disposed on one side of the bearing assembly and connected to the shaping drive member; a slide rail disposed on the side of the support member facing the bearing assembly and extending along the direction of the shaping member toward the bearing assembly; and a slider, one side of the slider being slidably connected to the slide rail, the other side of the slider being connected to the shaping member, the slider driving the shaping member to move synchronously toward the bearing assembly under the guidance of the slide rail.
[0012] In some embodiments, the shaping device further includes: a housing having a receiving cavity and a transfer port, wherein the supporting component, the lifting component and the shaping component are all housed in the receiving cavity, and the transfer port is located on one side of the housing and communicates with the receiving cavity.
[0013] In some embodiments, the shaping device further includes a grating disposed adjacent to the transfer port and connected to the housing, the grating being electrically connected to the lifting assembly and the shaping drive, respectively.
[0014] In some embodiments, the shaping component further includes a plurality of guide members, which are disposed around the shaping surface on the side of the shaping component facing the carrier. The side of the carrier facing the shaping component is provided with a plurality of guide grooves, which are disposed one-to-one with the plurality of guide members. The plurality of guide members are used to be inserted into the corresponding guide grooves to guide the movement direction of the shaping component. Attached Figure Description
[0015] Figure 1 A three-dimensional structural diagram of the shaping device and the workpiece adapted to it provided in the embodiments of this application.
[0016] Figure 2 for Figure 1 A three-dimensional structural diagram of part of the shaping device shown.
[0017] Figure 3 for Figure 2 A three-dimensional structural diagram of the shaping component in the shaping device shown.
[0018] Figure 4 for Figure 1 The diagram shows the structure of the detection component and the workpiece adapted to the shaping device.
[0019] Figure 5 for Figure 2 A three-dimensional structural diagram of the supporting components in the shaping device shown.
[0020] Figure 6 for Figure 2 A three-dimensional structural diagram of the lifting component in the shaping device shown.
[0021] Explanation of main component symbols
[0022] Shaping device 100
[0023] Detection component 10
[0024] Laser emitter 11
[0025] First captured image 12
[0026] Second captured document 13
[0027] Support component 20
[0028] Base 21
[0029] Connector 22
[0030] Bearing component 23
[0031] Storage space 231
[0032] Through slot 232
[0033] Guide groove 233
[0034] Positioning component 24
[0035] Positioning slot 241
[0036] Lifting component 30
[0037] Lifting component 31
[0038] Linkage 311
[0039] Lifting body 312
[0040] Lifting section 3121
[0041] Flexible part 3122
[0042] Lifting drive component 32
[0043] Shaping component 40
[0044] Shaping drive component 41
[0045] Shaping part 42
[0046] Plastic Surgery 421
[0047] Guide component 43
[0048] Processing component 50
[0049] Support component 60
[0050] Support component 61
[0051] Slide rail 62
[0052] Slider 63
[0053] Casing 70
[0054] Storage cavity 71
[0055] Material transfer port 72
[0056] grating 80
[0057] Workpiece 200 Detailed Implementation
[0058] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.
[0059] In the description of this application, it should be understood that the terms indicating orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, it should be noted that "a plurality of" means two or more, unless otherwise explicitly specified.
[0060] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the term "connection" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a connection that allows communication between the two components; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal communication between two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0061] The following will describe some embodiments of this application in detail with reference to the accompanying drawings.
[0062] Please see Figure 1 This application provides a shaping device 100, including a detection component 10, a support component 20, a lifting component 30, a shaping component 40, and a processing component 50. The shaping device 100 is used to perform shaping operations on a workpiece 200. The workpiece 200 can be made of aluminum.
[0063] Please see Figure 1 , Figure 2 and Figure 3 The detection component 10 is used to detect the initial deformation value of the workpiece 200 to be shaped and to determine the deformation difference between the initial deformation value and the preset deformation value. The support component 20 is disposed on one side of the detection component 10 and is used to support the workpiece 200 to be shaped. The lifting component 30 is movably inserted through the support component 20 and is used to lift the workpiece 200 relative to the support component 20 so that a preset distance is formed between the workpiece 200 and the support component 20. The shaping assembly 40 includes a shaping drive 41 and a shaping component 42. The shaping component 42 is located on one side of the support assembly 20, and has a shaping surface 421 facing the support assembly 20. The shaping drive 41 is connected to the shaping component 42 and electrically connected to the detection assembly 10. The shaping drive 41 drives the shaping component 42 to move in a direction close to the support assembly 20 based on the detection information from the detection assembly 10, so that the shaping surface 421 abuts against the workpiece 200 and moves along the direction from the shaping component 42 to the support assembly 20 by a distance equal to the deformation difference, thereby shaping the workpiece 200 to a preset deformation value. The processing assembly 50 is located on one side of the shaping assembly 40 and electrically connected to the detection assembly 10. The processing assembly 50 receives the shaped workpiece 200 and abuts against the workpiece 200 and moves along the direction from the support assembly 20 to the shaping component 42 by a distance equal to the preset deformation value, thereby processing the workpiece 200 to a preset standard. For example, the shaping drive 41 can be a cylinder, a servo motor, etc.
[0064] In the aforementioned shaping device 100, the initial deformation value of the workpiece 200 to be shaped is first detected by the detection component 10, and the initial deformation value of the workpiece 200 is compared with a preset deformation value to determine the deformation difference between the initial deformation value and the preset deformation value. Then, the lifting component 30 lifts the workpiece 200 supported by the bearing component 20, so that a preset distance is formed between the workpiece 200 and the bearing component 20, thereby providing a sufficiently large shaping space for the workpiece 200. Next, based on the detection information of the detection component 10, the shaping drive component 41 drives the shaping component 42 to move in a direction closer to the bearing component 20, so that the shaping surface 421 The workpiece 200 is held and moved along the direction from the forming component 42 to the bearing component 20 by a distance equal to the deformation difference, so as to shape the deformation value of the workpiece 200 to the preset deformation value. Finally, the workpiece 200 is received by the processing component 50 after shaping, and the workpiece 200 is held and moved along the direction from the bearing component 20 to the forming component 42 by a distance equal to the preset deformation value. This allows the internal stress formed in the workpiece 200 after shaping to cancel out the internal stress formed in the workpiece 200 after processing, so as to avoid deformation of the workpiece 200 after direct processing, thereby making the processed workpiece 200 meet the preset standard and improving the processing yield of the workpiece 200.
[0065] It is understood that in this embodiment, the shaping surface 421 is an inverted U-shaped arc surface. First, the workpiece 200 is shaped into an inverted U-shaped structure along the direction from the shaping component 42 to the bearing component 20 through the shaping surface 421, so that the deformation value of the workpiece 200 reaches the preset deformation value, realizing reverse shaping of the workpiece 200. This reserves stress release margin for the subsequent forward processing of the workpiece 200. Then, the processing component 50 holds the workpiece 200 and moves it along the direction from the bearing component 20 to the shaping component 42 by a distance equal to the preset deformation value, realizing forward processing of the workpiece 200. This makes the internal stress generated by the reverse shaping of the workpiece 200 and the internal stress generated by the forward processing of the workpiece 200 mutually eliminate each other, so that the parameters of the workpiece 200 after reverse shaping and forward processing meet the preset standards, such as flatness, length, and width. The detection information of the detection component 10 includes the initial deformation value, deformation difference, and preset deformation value of the workpiece 200. In this context, "reverse" refers to the direction in which the shaping component 42 points towards the supporting component 20, and "positive" refers to the direction in which the supporting component 20 points towards the shaping component 42.
[0066] Please see Figure 4In some embodiments, the detection component 10 includes a laser emitter 11, a first acquisition element 12, and a second acquisition element 13. The laser emitter 11 is disposed on one side of the support component 20 and is used to emit a laser beam toward the workpiece 200. The first acquisition element 12 and the second acquisition element 13 are respectively disposed on both sides of the laser emitter 11. The first acquisition element 12 and the second acquisition element 13 are respectively used to receive the laser beam reflected by the workpiece 200 and acquire an image of the workpiece 200, so as to obtain the initial deformation value of the workpiece 200 based on the image of the workpiece 200, and determine the deformation difference based on the initial deformation value and a preset deformation value. For example, the laser emitter 11 can be a commercially available conventional laser, and the first acquisition element 12 and the second acquisition element 13 can be an industrial camera. The first acquisition element 12 and the second acquisition element 13 are both equipped with a microcomputer. The first acquisition element 12 and the second acquisition element 13 can pre-store the preset deformation value, and the microcomputer detects the image of the workpiece 200 based on the image of the workpiece 200, and determines the deformation difference between the initial deformation value and the preset deformation value.
[0067] Thus, by setting the detection component 10 described above, the first acquisition element 12 and the second acquisition element 13 can respectively receive the laser beam reflected by the workpiece 200, so that the first acquisition element 12 and the second acquisition element 13 can acquire the image of the workpiece 200, and then accurately obtain the initial deformation value of the workpiece 200 based on the image of the workpiece 200 by the first acquisition element 12 and the second acquisition element 13, and determine the deformation difference between the initial deformation value and the preset deformation value, thereby improving the detection accuracy of the detection component 10.
[0068] Please see Figure 2 and Figure 5 In some embodiments, the supporting component 20 includes a base 21, a connector 22, a supporting component 23, and a positioning component 24. The base 21 is disposed opposite to the shaping component 42. One end of the connector 22 is connected to the base 21, and the supporting component 23 is connected to the other end of the connector 22. The supporting component 23 is used to support the workpiece 200 and, together with the connector 22 and the base 21, forms a storage space 231 for storing the lifting component 30, and the lifting component 30 is movably inserted through the supporting component 23. The positioning component 24 is disposed on the side of the supporting component 23 facing the shaping component 42 and has a positioning groove 241, which is used to store and position the workpiece 200.
[0069] Thus, by storing the lifting component 30 in the storage space 231, the layout of each component in the bearing component 20 can be made reasonable, thereby reducing the space ratio of the shaping device 100 and making the shaping device 100 suitable for narrow working spaces. In addition, by positioning the workpiece 200 carried by the bearing component 23 through the positioning groove 241 of the positioning component 24, the workpiece 200 can maintain a preset orientation and placement position on the bearing component 23, so that the shaping component 42 can accurately shape the workpiece 200 carried by the bearing component 23, avoid misalignment between the shaping surface 421 and the workpiece 200, and improve the shaping accuracy.
[0070] Please see Figure 5 In some embodiments, the support member 23 is provided with a through groove 232, which extends through opposite sides of the support member 23 in the direction from the shaping member 42 toward the support member 23. The lifting assembly 30 includes a lifting member 31 and a lifting drive member 32. The lifting member 31 is movably inserted through the through groove 232. The lifting drive member 32 is disposed within the receiving space 231 and connected to the lifting member 31, and is used to drive the lifting member 31 to lift the workpiece 200 away from the support member 23. Exemplarily, the lifting drive member 32 can be a cylinder, a servo motor, etc.
[0071] Thus, by having the lifting member 31 movably pass through the through slot 232, the through slot 232 can limit the movement direction of the lifting member 31, allowing the lifting member 31 to stably lift the workpiece 200 away from the support member 23 under the limitation of the through slot 232, thereby improving the forming accuracy. In addition, by driving the lifting member 31 away from the support member 23 through the lifting drive member 32, the lifting member 31 can quickly lift the workpiece 200 away from the support member 23, realizing the mechanized lifting operation of the workpiece 200 and improving the forming efficiency.
[0072] Please see Figure 2 and Figure 6 In some embodiments, the lifting member 31 includes a linkage body 311 and two lifting bodies 312. The linkage body 311 is located within the storage space 231 and connected to the lifting drive member 32. The two lifting bodies 312 are both disposed on the side of the linkage body 311 away from the lifting drive member 32 and are movably inserted through the support member 23. The two lifting bodies 312 are used to abut against two parts of the workpiece 200 and, driven by the linkage body 311, synchronously lift the workpiece 200 away from the support member 23.
[0073] In this way, by having the two lifting bodies 312 respectively abut against two parts of the workpiece 200, the contact area between the lifting member 31 and the workpiece 200 can be increased, so that the lifting member 31 can stably lift the workpiece 200 away from the support member 23 and prevent the workpiece 200 from shaking during the movement away from the support member 23.
[0074] Please see Figure 6In some embodiments, the lifting body 312 includes a lifting portion 3121 and a flexible portion 3122. The lifting portion 3121 is connected to the linkage body 311, and the flexible portion 3122 is disposed at the end of the lifting portion 3121 away from the linkage body 311 and is detachably connected to the linkage body 311. The flexible portion 3122 is used to flexibly abut against the workpiece 200. For example, the flexible portion 3122 may be made of urethane rubber.
[0075] Thus, by providing the aforementioned flexible portion 3122, a flexible contact can be formed between the lifting body 312 and the workpiece 200, preventing damage to the workpiece 200 caused by rigid contact between the workpiece 200 and the lifting body 31 when the forming surface 421 applies pressure to the workpiece 200, thereby improving the processing quality of the workpiece 200. Furthermore, by providing a detachable connection between the flexible portion 3122 and the lifting portion 3121, it is convenient for the operator to replace the damaged flexible portion 3122. It is understood that in other embodiments, the flexible portion 3122 and the lifting portion 3121 may also be an integrally formed structure.
[0076] Please see Figure 2 In some embodiments, the shaping device 100 further includes a support assembly 60, which includes a support member 61, a slide rail 62, and a slider 63. The support member 61 is disposed on one side of the support assembly 20 and connected to the shaping drive member 41. The slide rail 62 is disposed on the side of the support member 61 facing the support assembly 20 and extends along the direction of the shaping member 42 toward the support assembly 20. One side of the slider 63 is slidably connected to the slide rail 62, and the other side of the slider 63 is connected to the shaping member 42. Under the guidance of the slide rail 62, the slider 63 drives the shaping member 42 to move synchronously toward the support assembly 20.
[0077] Thus, by setting one side of the slider 63 to slide along the slide rail 62 and the other side of the slider 63 to be connected to the shaping component 42, the slider 63 can drive the shaping component 42 to move synchronously closer to the bearing component 20 under the guidance of the slide rail 62, so that the shaping surface 421 of the shaping component 42 accurately abuts against the workpiece 200, thereby improving the shaping accuracy.
[0078] Please see Figure 1 In some embodiments, the shaping device 100 further includes a housing 70, which is provided with a receiving cavity 71 and a material transfer port 72. The supporting component 20, the lifting component 30 and the shaping component 40 are all housed in the receiving cavity 71, and the material transfer port 72 is opened on one side of the housing 70 and communicates with the receiving cavity 71.
[0079] Thus, by providing the aforementioned housing 70, the components within the storage cavity 71 can be isolated from the external space, preventing the shaping device 100 from being affected by external interference factors when shaping the workpiece 200. Furthermore, by providing the aforementioned transfer port 72, it is convenient for the operator to place and retrieve the workpiece 200 to be shaped and the shaped workpiece 200 through the transfer port 72.
[0080] It is understandable that the detection component 10 and the processing component 50 are both located outside the storage cavity 71 to avoid interference between the detection component 10, the processing component 50 and the shaping component 40. If the space inside the storage cavity 71 is large and the layout is reasonable, the detection component 10 and the processing component 50 can also be located inside the storage cavity 71 according to the layout requirements of the components.
[0081] Please continue reading. Figure 1 In some embodiments, the shaping device 100 further includes a grating 80, which is adjacent to the transfer port 72 and connected to the housing 70. The grating 80 is electrically connected to the lifting assembly 30 and the shaping drive member 41, respectively. Exemplarily, the grating 80 can be a safety grating 80, and the grating 80 is electrically connected to an external alarm light.
[0082] Thus, by setting the aforementioned grating 80, the grating 80 can detect objects entering or leaving the material transfer port 72 in a timely manner when the shaping device 100 is operating normally, and then send electrical signals to the lifting component 30, the shaping drive component 41 and the external alarm light, so that the shaping component 40 stops operating in an emergency and the external alarm light flashes to provide a safe working environment for the shaping device 100 and prevent accidents from happening.
[0083] Please see Figure 2 and Figure 5 In some embodiments, the shaping component 40 further includes a plurality of guide members 43. The plurality of guide members 43 are disposed around the shaping surface 421 on the side of the shaping component 42 facing the support member 23. The support member 23 is provided with a plurality of guide grooves 233 on the side facing the shaping component 42. The plurality of guide grooves 233 are provided in a one-to-one correspondence with the plurality of guide members 43. The plurality of guide members 43 are used to be inserted into the corresponding guide grooves 233 to guide the movement direction of the shaping component 42.
[0084] Thus, before the shaping part 42 contacts the workpiece 200 to be shaped, the guide part 43 is inserted into the guide groove 233 so that the guide part 43 guides the movement direction of the shaping part 42, so that the shaping part 42 moves accurately along the extension direction of the guide part 43, so that the shaping surface 421 contacts the side of the workpiece 200 away from the support part 23 accurately, thereby making the shaping part 42 accurately shape the workpiece 200 and improving the shaping accuracy.
[0085] The working process of the above-mentioned shaping device 100 is roughly as follows:
[0086] First, the initial deformation value of the workpiece 200 to be shaped is detected by the detection component 10, and the initial deformation value of the workpiece 200 is compared with the preset deformation value to determine the deformation difference between the initial deformation value and the preset deformation value. Then, the workpiece 200 to be shaped is placed on the support member 23, and the positioning member 24 positions the workpiece 200 supported by the support member 23 so that the workpiece 200 maintains the preset orientation and placement position on the support member 23.
[0087] Next, the lifting drive 32 drives the lifting component 31 to lift the positioned workpiece 200 to a preset height so that a preset distance is formed between the carrier 23 and the workpiece 200, thereby providing a sufficiently large shaping space for the workpiece 200.
[0088] Then, based on the detection information of the detection component 10, the shaping drive component 41 drives the shaping component 42 to move in the direction close to the support component 23, and the guide component 43 is inserted into the guide groove 233 to guide the movement direction of the shaping component 42, so that the shaping surface 421 abuts against the workpiece 200 and moves in the direction of the shaping component 42 pointing to the support component 20 by a distance equal to the deformation difference, so as to shape the deformation value of the workpiece 200 to the preset deformation value.
[0089] Finally, the processing component 50 receives the shaped workpiece 200 and supports the workpiece 200 to move a distance equal to the preset deformation value along the direction from the bearing component 20 to the forming component 42. This allows the internal stress formed on the workpiece 200 after shaping to cancel out the internal stress formed on the workpiece 200 after processing, preventing the workpiece 200 from deforming after direct processing. This ensures that the processed workpiece 200 meets the preset standard, thereby improving the processing yield of the workpiece 200.
[0090] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application and are not intended to limit it. Although this application has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this application without departing from the spirit and scope of the technical solutions of this application.
Claims
1. A shaping device, characterized in that, include: A detection component is used to detect the initial deformation value of the workpiece to be shaped and to determine the deformation difference between the initial deformation value and a preset deformation value. A support component is disposed on one side of the detection component, and the support component is used to support the workpiece to be shaped; A lifting component is movably mounted on the supporting component. The lifting component is used to lift the workpiece relative to the supporting component so that a preset distance is formed between the workpiece and the supporting component. A shaping component includes a shaping drive and a shaping component. The shaping component is disposed on one side of the support component, and the shaping component has a shaping surface on the side facing the support component. The shaping drive is connected to the shaping component and electrically connected to the detection component. The shaping drive is used to drive the shaping component to move in a direction close to the support component based on the detection information of the detection component, so that the shaping surface abuts against the workpiece and moves a distance equal to the deformation difference in the direction from the shaping component to the support component, so as to shape the deformation value of the workpiece to the preset deformation value. A processing component is disposed on one side of the shaping component and electrically connected to the detection component. The processing component is used to receive the shaped workpiece and support the workpiece to move along the direction of the bearing component toward the shaped part by a distance equal to the preset deformation value, so as to process the workpiece to the preset standard.
2. The shaping device as described in claim 1, characterized in that, The detection component includes: A laser emitter is disposed on one side of the support assembly and is used to emit a laser beam toward the workpiece; The first and second acquisition elements are respectively disposed on both sides of the laser emitter. The first and second acquisition elements are respectively used to receive the laser beam reflected by the workpiece and acquire the image of the workpiece, so as to obtain the initial deformation value of the workpiece based on the image of the workpiece, and determine the deformation difference value based on the initial deformation value and the preset deformation value.
3. The shaping device as described in claim 1, characterized in that, The carrier component includes: The base is disposed opposite to the shaping component; A connector, one end of which is connected to the base; A support member, connected to the other end of the connector, is used to support the workpiece and, together with the connector and the base, forms a storage space for accommodating part of the lifting assembly, wherein the lifting assembly is movably inserted through the support member; and A positioning component is provided on the side of the bearing component facing the shaping component and has a positioning groove, which is used to receive and position the workpiece.
4. The shaping device as described in claim 3, characterized in that, The support member is provided with a through groove, which passes through the opposite sides of the support member in the direction from the shaping member to the support member; The lifting assembly includes a lifting member and a lifting drive member. The lifting member is movably inserted through the through slot, and the lifting drive member is disposed in the storage space and connected to the lifting member. The lifting drive member is used to drive the lifting member to lift the workpiece away from the carrier member.
5. The shaping device as described in claim 4, characterized in that, The lifting component includes: The linkage is located within the storage space and connected to the lifting drive component; Two lifting bodies are both located on the side of the linkage body away from the lifting drive member and are movably inserted through the support member. The two lifting bodies are used to abut against two parts of the workpiece and, driven by the linkage body, synchronously lift the workpiece away from the support member.
6. The shaping device as described in claim 5, characterized in that, The lifting body includes a lifting section and a flexible section. The lifting section is connected to the linkage body. The flexible section is located at the end of the lifting section away from the linkage body and is detachably connected to the lifting section. The flexible section is used to flexibly abut against the workpiece.
7. The shaping device as described in claim 1, characterized in that, The shaping device further includes a support assembly, which comprises: A support member is disposed on one side of the bearing assembly and connected to the shaping drive member; A slide rail is disposed on the side of the support member facing the load-bearing assembly and extends along the direction from the shaping member toward the load-bearing assembly; and A sliding member, one side of which is slidably connected to the slide rail, and the other side of which is connected to the shaping member, wherein the sliding member, guided by the slide rail, drives the shaping member to move synchronously closer to the bearing assembly.
8. The shaping device as described in claim 1, characterized in that, The shaping device also includes: The housing has a receiving cavity and a material transfer port. The bearing assembly, the lifting assembly, and the shaping assembly are all housed in the receiving cavity. The material transfer port is located on one side of the housing and communicates with the receiving cavity.
9. The shaping device as described in claim 8, characterized in that, The shaping device also includes: A grating is disposed adjacent to the material transfer port and connected to the housing. The grating is electrically connected to the lifting assembly and the shaping drive component, respectively.
10. The shaping device as described in claim 3, characterized in that, The shaping assembly also includes a plurality of guide members, which are disposed around the shaping surface on the side of the shaping assembly facing the carrier member; The support member has multiple guide grooves on the side facing the shaping member. Each of the multiple guide grooves corresponds to a multiple guide member, and the multiple guide members are used to be inserted into the corresponding guide grooves to guide the movement direction of the shaping member.