A motorcycle cylinder head door line special machine

Abstract

The utility model relates to cylinder head processing technical field, concretely relates to a motorcycle cylinder head door line special machine, including work table and processing assembly, and processing assembly includes controller, installation component, clamping component, boring cutter, mounting bracket, sliding block, motor and slide rail, and the operation of each part of special machine is accurately controlled to controller with the help of preset program and algorithm, and the mobile mechanism is evenly arranged to lift cylinder and sliding block, is used for controlling the movement of mounting bracket and sliding block to adjust the position of boring cutter on motor, and motor controls boring cutter rotation, and the door line of cylinder head is processed through boring cutter, and installation component is used for installing boring cutter, and clamping component is used for clamping the cylinder head needing processing, and the position of cylinder head is limited, and the problem that the device needs multiple tool setting and tool retracting for processing, operation is complicated and influences processing efficiency is solved through lathe modification.

Description

Technical Field

[0001] This utility model relates to the field of cylinder head processing technology, and in particular to a special machine for motorcycle cylinder head door lines. Background Technology

[0002] In the motorcycle manufacturing process, the installation of cylinder head valve cables is a critical and complex step. Traditional cylinder head valve cable installation methods mostly rely on manual operation, which is not only labor-intensive and inefficient, but also makes it difficult to guarantee installation accuracy. This can easily lead to problems such as improper installation or inconsistent tightness of the valve cables, which in turn affect the performance and reliability of the motorcycle engine.

[0003] Currently, the machining of cylinder head seat ring grooves mostly uses specialized groove machining centers modified from ordinary lathes, employing indexable combination boring tools and a single combination boring method. Although this machining method is highly efficient, the large number of machined surfaces and the large machining allowance result in lower groove quality, requiring secondary grinding to ensure the quality of the grooves. Utility Model Content

[0004] The purpose of this utility model is to provide a special machine for motorcycle cylinder head valve lines, which aims to solve the problem that existing processing devices, when modified from lathes, require multiple tool retraction and retraction operations, resulting in cumbersome operation and reduced processing efficiency.

[0005] To achieve the above objectives, this utility model provides a special machine for motorcycle cylinder head valve lines, including a workbench and processing components. The processing components include a controller, mounting components, clamping components, boring tools, mounting brackets, sliders, motors, and slide rails.

[0006] The controller is located on the top of the worktable. The slide rail is fixedly connected to the worktable and located on the outside of the worktable. The lifting cylinder is slidably connected to the slide rail and located on one side of the slide rail. The mounting bracket is installed on the output end of the lifting cylinder. The slider is fixedly connected to the mounting bracket and located on one side of the mounting bracket. The motor is fixedly connected to the slider and located on one side of the slider. The mounting component is fixedly connected to the output end of the motor and located on one side of the motor. The boring tool is connected to the mounting component and located on one side of the mounting component. The clamping component is connected to the worktable and located on one side of the worktable.

[0007] The mounting component includes a mounting groove and a fixing bolt. The mounting groove is fixedly connected to the output end of the motor and is located on one side of the motor. The boring bar is slidably connected to the mounting groove and is located inside the mounting groove. The fixing bolt is threadedly connected to the mounting groove and to the boring bar, and is located on one side of the mounting groove.

[0008] The clamping component includes a cylinder and a clamping plate. The cylinder is fixedly connected to the worktable and located on the top of the worktable. The clamping plate is detachably connected to the output end of the cylinder and located on one side of the cylinder.

[0009] The processing assembly further includes an electric telescopic rod and a push plate. The electric telescopic rod is fixedly connected to the worktable and located on one side of the worktable. The push plate is fixedly connected to the output end of the electric telescopic rod and located on one side of the electric telescopic rod.

[0010] The processing assembly further includes a discharge pipe and a collection box. The discharge pipe is fixedly connected to the workbench and located on one side of the workbench. The collection box is located at the bottom of the workbench and the discharge pipe.

[0011] This utility model discloses a dedicated machine for machining the cylinder head gate line of a motorcycle. The controller, using a preset program and algorithm, can precisely control the operation of various components of the machine. For example, it can regulate the speed and direction of the motor, control the lifting action and stroke of the lifting cylinder, and coordinate the working sequence and timing of each component. Both the lifting cylinder and the slider are equipped with a moving mechanism to control the movement of the mounting bracket and the slider, thereby adjusting the position of the boring tool on the motor. The motor controls the rotation of the boring tool, which processes the gate line of the cylinder head. The mounting component is used to mount the boring tool, and the clamping component is used to clamp the cylinder head to be processed, restricting its position. This invention solves the problem that existing machining devices, which require modification of a lathe, necessitate multiple tool retraction and retraction operations, resulting in cumbersome operation and reduced processing efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a structural diagram of a special machine for a motorcycle cylinder head valve line according to this utility model.

[0014] Figure 2 This is a front view of a special machine for motorcycle cylinder head valve lines according to this utility model.

[0015] Figure 3 yes Figure 2 Enlarged view of detail A.

[0016] 101-Workbench, 102-Machining Component, 103-Controller, 104-Mounting Component, 105-Clamping Component, 106-Bore Tool, 107-Mounting Frame, 108-Slider, 109-Motor, 110-Slide Rail, 111-Mounting Slot, 112-Fixing Bolt, 113-Cylinder, 114-Clamping Plate, 115-Electric Telescopic Rod, 116-Push Plate, 117-Discharge Pipe, 118-Collection Box, 119-Lifting Cylinder. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0018] Please see Figures 1-3 , Figure 1 This is a structural diagram of a special machine for a motorcycle cylinder head valve line according to this utility model. Figure 2 This is a cross-sectional schematic diagram of a special machine for motorcycle cylinder head valve lines according to this utility model. Figure 3 yes Figure 2 Enlarged view of detail A.

[0019] This utility model provides a dedicated machine for machining the cylinder head of a motorcycle: it includes a worktable 101 and a machining component 102. The machining component 102 includes a controller 103, a mounting component 104, a clamping component 105, a boring bar 106, a mounting bracket 107, a slider 108, a motor 109, a slide rail 110, a mounting groove 111, a fixing bolt 112, a cylinder 113, a clamping plate 114, an electric telescopic rod 115, a push plate 116, a discharge pipe 117, a collection box 118, and a lifting cylinder 119. This solution solves the problem that existing machining devices, modified from lathes, require multiple tool retractions and adjustments, resulting in cumbersome operation and reduced machining efficiency.

[0020] In this embodiment, the controller 103 is disposed on the top of the worktable 101. The slide rail 110 is fixedly connected to the worktable 101 and located on the outside of the worktable 101. The lifting cylinder 119 is slidably connected to the slide rail 110 and located on one side of the slide rail 110. The mounting bracket 107 is mounted on the output end of the lifting cylinder 119. The slider 108 is fixedly connected to the mounting bracket 107 and located on one side of the mounting bracket 107. The motor 109 is fixedly connected to the slider 108 and located on one side of the slider 108. The mounting member 104 is fixedly connected to the output end of the motor 109 and located on one side of the motor 109. The boring tool 106 is connected to the mounting member 104 and located on one side of the mounting member 104. The clamping member 105 is connected to the worktable 101 and located on the outside of the worktable 101. On one side, the controller 103, with the aid of preset programs and algorithms, can precisely control the operation of various components of the special machine. For example, it can regulate the speed and direction of the motor 109, control the lifting action and stroke of the lifting cylinder 119, and coordinate the working sequence and time of each component. Both the lifting cylinder 119 and the slider 108 are equipped with moving mechanisms to control the movement of the mounting frame 107 and the slider 108, thereby adjusting the position of the boring bar 106 on the motor 109. The motor 109 controls the rotation of the boring bar 106, which processes the gate line of the cylinder head. The mounting component 104 is used to mount the boring bar 106, and the clamping component 105 is used to clamp the cylinder head to be processed, restricting the position of the cylinder head. This solves the problem that existing processing devices, which are modified from lathes, require multiple tool retraction and retraction operations, resulting in cumbersome operation and reduced processing efficiency.

[0021] The mounting component 104 includes a mounting groove 111 and a fixing bolt 112. The mounting groove 111 is fixedly connected to the output end of the motor 109 and is located on one side of the motor 109. The boring bar 106 is slidably connected to the mounting groove 111 and is located inside the mounting groove 111. The fixing bolt 112 is threadedly connected to the mounting groove 111 and to the boring bar 106, and is located on one side of the mounting groove 111. The boring bar 106 is slidably inserted into the mounting groove 111, and then the position of the boring bar 106 is fixed by the fixing bolt 112. The above installation method facilitates the installation, disassembly and replacement of the boring bar 106.

[0022] Secondly, the clamping component 105 includes a cylinder 113 and a clamping plate 114. The cylinder 113 is fixedly connected to the worktable 101 and is located on the top of the worktable 101. The clamping plate 114 is detachably connected to the output end of the cylinder 113 and is located on one side of the cylinder 113. Two sets of cylinders 113 are symmetrically installed on the worktable. The cylinder 113 drives the clamping plate 114 to clamp the cylinder head to be processed placed on the worktable 101.

[0023] Furthermore, the processing assembly 102 also includes an electric telescopic rod 115 and a push plate 116. The electric telescopic rod 115 is fixedly connected to the worktable 101 and located on one side of the worktable 101. The push plate 116 is fixedly connected to the output end of the electric telescopic rod 115 and located on one side of the electric telescopic rod 115. The electric telescopic rod 115 drives the push plate 116 to move, pushing and cleaning the processing debris left on the worktable 101 to prevent the debris from affecting subsequent processing.

[0024] Finally, the processing assembly 102 also includes a discharge pipe 117 and a collection box 118. The discharge pipe 117 is fixedly connected to the workbench 101 and is located on one side of the workbench 101. The collection box 118 is located at the bottom of the workbench 101 and the discharge pipe 117. After the debris is pushed, it enters the collection box 118 through the discharge pipe 117. The collection box 118 collects the debris in a concentrated manner, which facilitates subsequent processing.

[0025] Using the special machine for machining the cylinder head of a motorcycle according to this utility model, the machine can precisely control the operation of each component by means of a preset program and algorithm. For example, it can regulate the speed and direction of the motor 109, control the lifting and lowering action and stroke of the cylinder 113, and coordinate the working sequence and time of each component. Both the cylinder 113 and the slider 108 are provided with a moving mechanism to control the movement of the mounting bracket 107 and the slider 108, thereby adjusting the position of the boring bar 106 on the motor 109. The motor 109 controls the rotation of the boring bar 106, which is used to process the cylinder head. The mounting component 104 is used to mount the boring bar 106, and the clamping component 105 is used to clamp the cylinder head to be processed and restrict the position of the cylinder head. This solves the problem that existing processing devices, which are modified from lathes, require multiple tool retraction and retraction for processing, which is cumbersome and affects processing efficiency.

[0026] The above-disclosed embodiment is merely a preferred embodiment of the present utility model for a dedicated machine for motorcycle cylinder head valve lines. Of course, it should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model still fall within the scope of the utility model.

Claims

1. A dedicated machine for motorcycle cylinder head valve lines, comprising a workbench, characterized in that: It also includes processing components, which include a controller, a lifting cylinder, a mounting component, a clamping component, a boring tool, a mounting bracket, a slider, a motor, and a slide rail; The controller is located on the top of the worktable. The slide rail is fixedly connected to the worktable and located on the outside of the worktable. The lifting cylinder is slidably connected to the slide rail and located on one side of the slide rail. The mounting bracket is installed on the output end of the lifting cylinder. The slider is fixedly connected to the mounting bracket and located on one side of the mounting bracket. The motor is fixedly connected to the slider and located on one side of the slider. The mounting component is fixedly connected to the output end of the motor and located on one side of the motor. The boring tool is connected to the mounting component and located on one side of the mounting component. The clamping component is connected to the worktable and located on one side of the worktable.

2. The motorcycle cylinder head valve line dedicated machine as described in claim 1, characterized in that: The mounting component includes a mounting groove and a fixing bolt. The mounting groove is fixedly connected to the output end of the motor and is located on one side of the motor. The boring bar is slidably connected to the mounting groove and is located inside the mounting groove. The fixing bolt is threadedly connected to the mounting groove and to the boring bar, and is located on one side of the mounting groove.

3. A dedicated machine for motorcycle cylinder head valve lines as described in claim 1, characterized in that: The clamping component includes a cylinder and a clamping plate. The cylinder is fixedly connected to the worktable and located on the top of the worktable. The clamping plate is detachably connected to the output end of the cylinder and located on one side of the cylinder.

4. A dedicated machine for motorcycle cylinder head valve lines as described in claim 3, characterized in that: The processing assembly also includes an electric telescopic rod and a push plate. The electric telescopic rod is fixedly connected to the worktable and located on one side of the worktable. The push plate is fixedly connected to the output end of the electric telescopic rod and located on one side of the electric telescopic rod.

5. A dedicated machine for motorcycle cylinder head valve lines as described in claim 4, characterized in that: The processing assembly also includes a discharge pipe and a collection box. The discharge pipe is fixedly connected to the workbench and located on one side of the workbench. The collection box is located at the bottom of the workbench and the discharge pipe.

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