A raw material proportioning device for wire and cable material processing

Abstract

This utility model discloses a raw material proportioning device for processing wire and cable materials, including a device shell. A storage cylinder is symmetrically positioned at the top of the device shell. A first funnel is fixedly connected to the lower end of the storage cylinder, and a pipe is fixedly connected to the lower end of the first funnel. A discharge valve is installed inside the pipe. A temporary storage cylinder is symmetrically positioned inside the device shell. A second funnel is installed at the upper end of the temporary storage cylinder. A chamber is formed inside the temporary storage cylinder, and a pressure plate is fixedly connected to the lower end of the temporary storage cylinder. A support plate is located below the pressure plate. By setting up a display screen and a control panel, the display screen can provide feedback to the operator on raw material proportioning data, machine operating status, and other information. The operator can then operate the control panel based on the feedback information to control the raw material proportioning process. This improves the intelligence of the raw material proportioning process.

Description

Technical Field

[0001] This utility model relates to the field of wire and cable technology, specifically to a raw material proportioning device for processing wire and cable materials. Background Technology

[0002] Wires and cables are wire products that transmit electrical energy, information, and realize the conversion of electromagnetic energy. When producing wire and cable materials, it is necessary to make proportions of the raw materials for processing, and then mix the various raw materials together.

[0003] However, the existing method of raw material proportioning for wire and cable material processing is to manually proportion the raw materials. This method is inefficient and it is difficult to guarantee the accuracy of the raw material proportioning, which reduces the production quality of wire and cable materials. Therefore, a raw material proportioning device for wire and cable material processing is proposed. Utility Model Content

[0004] The purpose of this invention is to provide a raw material proportioning device for processing wire and cable materials, which can solve the problem of low accuracy in traditional manual raw material proportioning.

[0005] To achieve the above objectives, a raw material proportioning device for wire and cable material processing is provided, comprising a device housing, a storage cylinder symmetrically positioned above the device housing, a first funnel fixedly connected to the lower end of the storage cylinder, a pipe fixedly connected to the lower end of the first funnel, a discharge valve installed inside the pipe, a temporary storage cylinder symmetrically positioned inside the device housing, a second funnel installed at the upper end of the temporary storage cylinder, a chamber opened inside the temporary storage cylinder, a pressure plate fixedly connected to the lower end of the temporary storage cylinder, a support plate below the pressure plate, a pressure sensor installed between the pressure plate and the support plate, a mounting base fixedly connected to the inner side of the temporary storage cylinder, and a discharge motor mounted on the surface of the mounting base;

[0006] The output shaft of the unloading motor is fixedly connected to a first driving gear. A geared shaft is fixedly connected inside the temporary storage cylinder. An unloading plate is fixedly connected to the inner ring of the geared shaft. A first driven gear is provided between the geared shaft and the first driving gear. A flow guide plate is fixedly connected to the inner side of the temporary storage cylinder. A mixing cylinder is fixedly connected to the lower center of the inner part of the device housing. A third funnel is fixedly connected to the lower center of the device housing. A PLC controller is installed on the front of the device housing. A display screen and a control panel are installed on the side of the device housing.

[0007] According to the aforementioned raw material proportioning device for processing wire and cable materials, the outer surface of the pipe is fixedly connected to the interior of the device housing, and the lower opening of the pipe is directly opposite the opening of the second funnel.

[0008] According to the aforementioned raw material proportioning device for processing wire and cable materials, the lower surface of the chamber is an inclined plane.

[0009] According to the aforementioned raw material proportioning device for wire and cable material processing, the surface of the first driving gear is meshed with the first driven gear, and the surface of the first driven gear is meshed with the geared shaft.

[0010] According to the aforementioned raw material proportioning device for wire and cable material processing, the lower ends of the two guide plates are located above the opening of the mixing cylinder, and the outlet of the mixing cylinder is connected to the inlet of the third funnel.

[0011] According to the aforementioned raw material proportioning device for processing wire and cable materials, two support plates are provided with sliding grooves on both sides, and a slider is slidably connected inside the sliding groove. A spring is fixedly connected between the lower end of the slider and the lower end of the sliding groove.

[0012] According to the aforementioned raw material proportioning device for wire and cable material processing, the pressure sensor and control panel are all connected to the PLC controller via electrical signals, and the PLC controller is connected to the unloading valve, unloading motor, and display screen via electrical signals.

[0013] According to the aforementioned raw material proportioning device for wire and cable material processing, a stirring cylinder is fixedly connected to the lower end of the third funnel, a bearing is fixedly connected to the center of the upper end of the stirring cylinder, a connecting rod is fixedly connected to the inner ring of the bearing, a second driven gear is fixedly connected to the upper end of the connecting rod, a stirring motor is fixedly connected to the upper end of the stirring cylinder, a second driving gear is fixedly connected to the output shaft of the stirring motor, the surface of the second driving gear meshes with the second driven gear, and a stirring rod is fixedly connected to the inner ring of the bearing.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] 1. This raw material proportioning device for wire and cable material processing, by setting up a pressure sensor, a PLC controller, and a discharge valve, detects the weight of the raw materials inside the two temporary storage cylinders by setting up a pressure sensor, and then feeds the weight value back to the PLC controller. The PLC controller intelligently controls the opening and closing of the discharge valve. Under the precise control of the PLC controller, the weight of the two raw materials is made into a ratio. This device realizes the function of automatic raw material proportioning, improves the accuracy of raw material proportioning, and indirectly improves the production quality of wire and cable materials.

[0016] 2. This raw material proportioning device for wire and cable material processing, by setting up a display screen and a control panel, allows the display screen to feed back information such as raw material proportioning data and machine working status to the operator. The operator can then operate the control panel based on the feedback information to control the raw material proportioning process. This improves the intelligence of the raw material proportioning process.

[0017] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0019] Figure 1 This is a perspective view of a raw material proportioning device for processing wire and cable materials according to this utility model;

[0020] Figure 2 This is a schematic diagram of the internal structure of the outer shell of a raw material proportioning device for processing wire and cable materials according to this utility model;

[0021] Figure 3 This is a schematic diagram of the internal structure of the mixing cylinder of a raw material proportioning device for processing wire and cable materials according to this utility model;

[0022] Figure 4 For the present utility model Figure 2 Enlarged view of point A in the middle;

[0023] Figure 5 For the present utility model Figure 1 Enlarged diagram of point B in the middle.

[0024] In the diagram: 1. Device housing; 2. Storage cylinder; 3. First funnel; 4. Pipeline; 5. Discharge valve; 6. Temporary storage cylinder; 7. Second funnel; 8. Chamber; 9. Pressure plate; 10. Support plate; 11. Pressure sensor; 12. Mounting base; 13. Discharge motor; 14. First drive gear; 15. Geared shaft; 16. Discharge plate; 17. First driven gear; 18. Drain plate; 19. Mixing cylinder; 20. Third funnel; 21. Slide groove; 22. Slider; 23. Spring; 24. PLC controller; 25. Display screen; 26. Control panel; 27. Stirring cylinder; 28. Bearing; 29. ​​Connecting rod; 30. Second driven gear; 31. Stirring motor; 32. Second drive gear; 33. Stirring rod. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-5 This utility model provides a technical solution: a raw material proportioning device for processing wire and cable materials, including a device housing 1, a storage cylinder 2 symmetrically positioned above the device housing 1, a first funnel 3 fixedly connected to the lower end of the storage cylinder 2, a pipe 4 fixedly connected to the lower end of the first funnel 3, a discharge valve 5 installed inside the pipe 4, a temporary storage cylinder 6 symmetrically positioned inside the device housing 1, a second funnel 7 installed at the upper end of the temporary storage cylinder 6, a chamber 8 opened inside the temporary storage cylinder 6, a pressure plate 9 fixedly connected to the lower end of the temporary storage cylinder 6, a support plate 10 below the pressure plate 9, and a pressure sensor installed between the pressure plate 9 and the support plate 10. The device 11 has a mounting base 12 fixedly connected to the inner side of the temporary storage cylinder 6. The surface of the mounting base 12 is equipped with a discharge motor 13. By setting up a pressure sensor 11, a PLC controller 24, and a discharge valve 5, the pressure sensor 11 detects the weight of the raw materials inside the two temporary storage cylinders 6 and then feeds the weight value back to the PLC controller 24. The PLC controller 24 intelligently controls the opening and closing of the discharge valve 5. Under the precise control of the PLC controller 24, the weight of the two raw materials is made into a ratio. This device realizes the function of automatic raw material proportioning, improves the accuracy of raw material proportioning, and indirectly improves the production quality of wire and cable materials.

[0027] The output shaft of the unloading motor 13 is fixedly connected to a first driving gear 14. A geared shaft 15 is fixedly connected inside the temporary storage cylinder 6. An unloading plate 16 is fixedly connected to the inner ring of the geared shaft 15. A first driven gear 17 is provided between the geared shaft 15 and the first driving gear 14. A flow guide plate 18 is fixedly connected to the inner side of the temporary storage cylinder 6. A mixing cylinder 19 is fixedly connected to the lower center of the inner part of the device housing 1. A third funnel 20 is fixedly connected to the lower center of the device housing 1. A PLC controller 24 is installed on the front of the device housing 1. A display screen 25 and a control panel 26 are installed on the side of the device housing 1. By setting up the display screen 25 and the control panel 26, information such as raw material ratio data and machine working status can be fed back to the operator. The operator can operate the control panel 26 according to the feedback information to control the raw material ratio process. The above methods improve the intelligence of raw material ratio.

[0028] The outer surface of the pipe 4 is fixedly connected to the interior of the device housing 1. The lower end opening of the pipe 4 is directly opposite the opening of the second funnel 7. The lower surface of the chamber 8 is an inclined plane. The surface of the first driving gear 14 is meshed with the first driven gear 17. The surface of the first driven gear 17 is meshed with the geared shaft 15. The lower ends of the two guide plates 18 are located above the opening of the mixing cylinder 19. The outlet of the mixing cylinder 19 is connected to the inlet of the third funnel 20.

[0029] The two support plates 10 are provided with grooves 21 on both sides. A slider 22 is slidably connected inside the groove 21. A spring 23 is fixedly connected between the lower end of the slider 22 and the lower end of the groove 21. The pressure sensor 11 and the control panel 26 are connected to the PLC controller 24 through electrical signals. The PLC controller 24 is connected to the unloading valve 5, the unloading motor 13, and the display screen 25 through electrical signals. The spring 23 is used to realize the shock absorption function of the temporary storage cylinder 6, absorb the impact force generated when the raw material enters the temporary storage cylinder 6, and improve the accuracy of the pressure sensor 11 in detecting the weight of the raw material. The slider 22 slides inside the groove 21 to limit the range of motion of the temporary storage cylinder 6, prevent the temporary storage cylinder 6 from swaying left and right when moving up and down, and improve the stability of the temporary storage cylinder 6 when moving up and down.

[0030] A stirring drum 27 is fixedly connected to the lower end of the third funnel 20. A bearing 28 is fixedly connected to the center of the upper end of the stirring drum 27. A connecting rod 29 is fixedly connected to the inner ring of the bearing 28. A second driven gear 30 is fixedly connected to the upper end of the connecting rod 29. A stirring motor 31 is fixedly connected to the upper end of the stirring drum 27. A second driving gear 32 is fixedly connected to the output shaft of the stirring motor 31. The surface of the second driving gear 32 meshes with the second driven gear 30. A stirring rod 33 is fixedly connected to the inner ring of the bearing 28. By starting the stirring motor 31, the second driving gear 32 is driven to rotate, which indirectly drives the stirring rod 33 to rotate. The stirring rod 33 works to achieve the function of mixing and stirring the raw materials.

[0031] Working principle: When in use, the power is turned on. When mixing raw materials, different types of raw materials are first added into the two storage cylinders 2 respectively. Then, the target weight of the raw material on the left and the desired raw material ratio are input through the control panel 26. The PLC controller 24 calculates the target weight of the raw material on the right and then controls the opening of the left discharge valve 5. The raw material in the left storage cylinder 2 enters the left temporary storage cylinder 6. The left pressure sensor 11 detects the weight of the left temporary storage cylinder 6 and feeds it back to the PLC controller 24 through an electrical signal. When the weight of the left temporary storage cylinder 6 reaches the target weight of the raw material on the left, the PLC controller 24 controls the closing of the left discharge valve 5 and the opening of the right discharge valve 5. Similarly, when the weight of the right temporary storage cylinder 6 reaches the target weight of the raw material on the right, the PLC controller 24 controls the closing of the right discharge valve 5. This realizes the mixing of raw materials.

[0032] When mixing the raw materials, after the raw material ratio is completed, the two unloading motors 13 are started. The output shaft of the unloading motor 13 drives the first driving gear 14 to rotate. The surface of the first driving gear 14 drives the first driven gear 17 to rotate. The surface of the first driven gear 17 drives the geared shaft 15 to rotate. The inner ring of the geared shaft 15 drives the unloading plate 16 to rotate, so that the raw materials on both sides enter the interior of the mixing drum 27 through the third funnel 20. Then, the stirring motor 31 is started. The output shaft of the stirring motor 31 drives the second driving gear 32 to rotate. The surface of the second driving gear 32 drives the second driven gear 30 to rotate. The lower end of the second driven gear 30 drives the connecting rod 29 to rotate. The lower end of the connecting rod 29 indirectly drives the stirring rod 33 to rotate. The stirring rod 33 works to mix and stir the raw materials. Through the above process, the mixing and stirring of the raw materials is achieved.

[0033] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A raw material proportioning device for processing wire and cable materials, comprising a device housing (1), characterized in that, A storage cylinder (2) is symmetrically positioned above the outer shell (1) of the device. A first funnel (3) is fixedly connected to the lower end of the storage cylinder (2). A pipe (4) is fixedly connected to the lower end of the first funnel (3). A discharge valve (5) is installed inside the pipe (4). A temporary storage cylinder (6) is symmetrically positioned inside the outer shell (1) of the device. A second funnel (7) is installed at the upper end of the temporary storage cylinder (6). A chamber (8) is opened inside the temporary storage cylinder (6). A pressure plate (9) is fixedly connected to the lower end of the temporary storage cylinder (6). A support plate (10) is provided below the pressure plate (9). A pressure sensor (11) is installed between the pressure plate (9) and the support plate (10). A mounting base (12) is fixedly connected to the inner side of the temporary storage cylinder (6). A discharge motor (13) is installed on the surface of the mounting base (12). The output shaft of the unloading motor (13) is fixedly connected to the first driving gear (14). The inside of the temporary storage cylinder (6) is fixedly connected to the geared shaft (15). The inner ring of the geared shaft (15) is fixedly connected to the unloading plate (16). A first driven gear (17) is provided between the geared shaft (15) and the first driving gear (14). The inner side of the temporary storage cylinder (6) is fixedly connected to the guide plate (18). The lower center of the inner part of the device housing (1) is fixedly connected to the mixing cylinder (19). The lower center of the device housing (1) is fixedly connected to the third funnel (20). The front of the device housing (1) is equipped with a PLC controller (24). The side of the device housing (1) is equipped with a display screen (25) and a control panel (26).

2. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The outer surface of the pipe (4) is fixedly connected to the inside of the device housing (1), and the lower opening of the pipe (4) is directly opposite the opening of the second funnel (7).

3. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The lower surface of the chamber (8) is an inclined plane.

4. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The surface of the first driving gear (14) meshes with the first driven gear (17), and the surface of the first driven gear (17) meshes with the gear shaft (15).

5. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The lower ends of the two guide plates (18) are located above the opening of the mixing cylinder (19), and the outlet of the mixing cylinder (19) is connected to the inlet of the third funnel (20).

6. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The two support plates (10) are provided with sliding grooves (21) on both sides. A slider (22) is slidably connected inside the sliding groove (21). A spring (23) is fixedly connected between the lower end of the slider (22) and the lower end of the sliding groove (21).

7. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The pressure sensor (11) and control panel (26) are connected to the PLC controller (24) via electrical signals. The PLC controller (24) is connected to the unloading valve (5), unloading motor (13), and display screen (25) via electrical signals.

8. The raw material proportioning device for processing wire and cable materials as described in claim 1, characterized in that: The lower end of the third funnel (20) is fixedly connected to a stirring cylinder (27). The upper end of the stirring cylinder (27) is fixedly connected to a bearing (28) at the center. The inner ring of the bearing (28) is fixedly connected to a connecting rod (29). The upper end of the connecting rod (29) is fixedly connected to a second driven gear (30). The upper end of the stirring cylinder (27) is fixedly connected to a stirring motor (31). The output shaft of the stirring motor (31) is fixedly connected to a second driving gear (32). The surface of the second driving gear (32) meshes with the second driven gear (30). The inner ring of the bearing (28) is fixedly connected to a stirring rod (33).

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