A silo self-adaptive docking device

By combining a displacement docking device and a buffer device, the problems of sanitary dead corners, metal foreign objects, and powder contamination in the silo docking device are solved, achieving flexible docking and reducing impact damage, adapting to uneven ground and AGV positioning accuracy.

CN224349978UActive Publication Date: 2026-06-12JOYEA CORP

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
JOYEA CORP
Filing Date
2025-06-27
Publication Date
2026-06-12

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Abstract

The utility model relates to the technical field of stock bin butt joint, disclose a kind of stock bin self-adapting butt joint device, the butt joint end of butt joint transmission device first contacts the pipeline of stock bin, the cooperation of the opening shape of its horn shape and buffer spring group in buffer device, form double buffering form, avoid the friction damage of forced positioning to material, reduce the generation of metal foreign matter, by front and back side displacement device, telescopic device, upper and lower side displacement device, butt joint transmission device, buffer device five to cooperate complete front and back upper and lower displacement and buffering action, replaced the situation that original only rely on the lifting of AGV trolley to determine butt joint position, also reduce the impact when butt joint, on the track required displacement such as front and back side transmission assembly, upper and lower side transmission assembly, buffer guide rail assembly three are respectively covered front and back side film, upper and lower side film, buffer film, in the case where ensuring that displacement action is not affected, avoid powder to fall in moving structure to cause displacement jam and pollution.
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Description

Technical Field

[0001] This utility model relates to the field of silo docking, specifically a silo adaptive docking device. Background Technology

[0002] Powder silos are used to temporarily store powder materials and connect to upstream and downstream equipment, such as crushers, mixers, and packaging machines, to achieve continuous material transfer. They are commonly found in clean production environments in the pharmaceutical industry and must meet the requirements of sterility, dust prevention, and prevention of cross-contamination.

[0003] For example, Chinese Patent Publication No. CN115676440A discloses a fully enclosed material feeding and docking system, which relates to the field of material feeding equipment. It includes: a batching and receiving module, which is set on the top of the powder silo and is used to fill the powder silo with filler; the powder silo, which is used to receive the material from the batching and receiving module and deliver the received material to a predetermined work station; a feeding mechanism, which is used to dock with the powder silo to perform the feeding process; and a transfer module, which is used to move the powder silo to a predetermined position.

[0004] In summary, the existing silo connection method has many drawbacks, which are summarized as follows:

[0005] ① The existing silo docking device has unsanitary blind spots, and the forced positioning of the docking device causes material friction, which may generate metal foreign objects;

[0006] ② Due to the unevenness of the ground or the positioning accuracy required when AGV is handling, a flexible structure is needed to accommodate these size differences. However, the docking structure in the above patent document does not have a flexible design for the hopper, which can easily cause impact damage during docking.

[0007] ③ In addition, if a moving track is set in the docking structure, powder can easily get into the gaps or track surface in the working environment, causing pollution. Utility Model Content

[0008] To address the shortcomings of existing technologies, this invention provides an adaptive docking device for silos to solve the aforementioned problems.

[0009] To achieve the above objectives, this utility model is implemented through the following technical solution.

[0010] A silo adaptive docking device includes a displacement docking device and a docking support, wherein the displacement docking device is connected to the docking support.

[0011] The displacement docking device includes a front and rear side displacement device, a telescopic device, an upper and lower side displacement device, a docking transmission device, and a buffer device. One end of the telescopic device is fixed on the docking bracket, and the other end is connected to the front and rear side displacement device. The upper and lower side displacement device is connected to the front and rear side displacement device. The docking transmission device is connected to the upper and lower side displacement device through the buffer device.

[0012] Preferably, the buffer device includes a buffer connecting plate, a buffer limiting plate, a buffer film, a buffer built-in plate, a buffer spring assembly, and a buffer guide rail assembly. The buffer limiting plate is connected to both sides of the buffer connecting plate. The buffer film is located between the buffer built-in plate and the buffer connecting plate. The buffer film extends from both ends of the buffer built-in plate and connects to the buffer connecting plate. The buffer spring assembly is provided with a buffer center connector, which is connected to the buffer built-in plate. The buffer guide rail assembly is slidably connected to the buffer built-in plate. The docking end of the docking transmission device first contacts the pipe of the hopper, and its flared opening shape cooperates with the buffer spring assembly in the buffer device. A dual-buffer system is formed to avoid frictional damage to materials caused by forced positioning and reduce the generation of metal foreign objects. The system utilizes five components—front and rear displacement devices, telescopic devices, upper and lower displacement devices, docking and transmission devices, and buffer devices—to coordinate and complete the forward, backward, up, and down displacement and buffering actions. This replaces the previous method of determining the docking position solely by the lifting and lowering of the AGV trolley, thus reducing impact during docking. Front and rear thin films, upper and lower thin films, and buffer films are respectively placed on the tracks requiring displacement, such as the front and rear transmission components, upper and lower transmission components, and buffer guide rail components. This ensures that the displacement action is not affected and prevents powder from falling into the moving structure, causing displacement jamming and contamination.

[0013] The front and rear displacement device includes a front and rear driving device and a front and rear connecting structure. The front and rear driving device is connected to the front and rear connecting structure. The front and rear connecting structure includes a front and rear connecting platform and a front and rear limiting plate. The front and rear connecting platform is connected to the front and rear limiting plate.

[0014] Preferably, the front and rear driving device includes a front and rear transmission assembly, a front and rear support boss, and a front and rear diaphragm. The front and rear transmission assembly is connected to the front and rear support boss. The front and rear diaphragm is located between the front and rear support boss and the front and rear connecting platform. The front and rear diaphragms extend from both ends of the front and rear support boss and are connected to the front and rear connecting platform.

[0015] Preferably, the upper and lower displacement device includes upper and lower cylinders, upper and lower transition plates, upper and lower drive devices, and upper and lower connecting plates. The upper and lower cylinders are fixed on the upper and lower connecting plates, and the telescopic ends of the upper and lower cylinders are connected to the upper and lower transition plates. The upper and lower transition plates are connected to the upper and lower drive devices. The upper and lower connecting plates are connected to the front and rear connecting platforms. The buffer device is connected to the upper and lower transition plates.

[0016] Preferably, the upper and lower driving device includes an upper and lower connecting platform, upper and lower limiting plates, upper and lower supporting bosses, an upper and lower driving assembly, and upper and lower membranes. The upper and lower connecting platform is fixed at both ends to the upper and lower transition plates and connected to the upper and lower limiting plates on both sides. The upper and lower supporting bosses extend to the upper and lower membranes at both ends and are connected to the upper and lower connecting platform. The upper and lower driving assembly is connected to the upper and lower supporting bosses. The upper and lower membranes are located between the upper and lower connecting platform and the upper and lower supporting bosses.

[0017] Preferably, the telescopic device includes a first connecting plate, front and rear side cylinders, and a tail connecting plate. The first connecting plate is fixed on the upper and lower side connecting plates. The output ends of the front and rear side cylinders are connected to the first connecting plate, and their fixed ends are connected to the tail connecting plate. The tail connecting plate is fixed on the docking bracket.

[0018] Preferably, the docking and transmission device includes an airbag groove and a transmission movable plate. The airbag groove is located inside the docking end of the docking and transmission device, and the transmission movable plate is hinged to the output end of the docking and transmission device.

[0019] Preferably, the outer opening of the docking end of the docking transmission device is funnel-shaped.

[0020] Preferably, a rubber inflatable ring is provided inside the airbag groove.

[0021] Preferably, both the front and rear transmission components and the upper and lower drive components are guide rail slider mechanisms.

[0022] Compared to existing technologies, this utility model discloses a silo adaptive docking device, including a displacement docking device and a docking support, which work together to achieve their function.

[0023] ① The docking end of the docking transmission device first contacts the pipe of the silo. Its flared opening shape, together with the buffer spring group in the buffer device, forms a double buffering form to avoid frictional damage to the material caused by forced positioning and reduce the generation of metal foreign objects.

[0024] ② The front and rear displacement devices, telescopic devices, upper and lower displacement devices, docking and transmission devices, and buffer devices work together to complete the front and rear and upper and lower displacement and buffering actions, which replaces the original situation where the docking position was determined solely by the lifting and lowering of the AGV trolley, and also reduces the impact during docking.

[0025] ③ Cover the required displacement track, such as the front and rear transmission components, the upper and lower transmission components, and the buffer guide rail components, with front and rear films, upper and lower films, and buffer films respectively. This ensures that the displacement action is not affected and prevents powder from falling into the moving structure, causing displacement jamming and contamination. Attached Figure Description

[0026] Figure 1 This is a schematic diagram of the structure of the adaptive docking device for the silo of this utility model;

[0027] Figure 2 This is a schematic diagram of the displacement docking device of this utility model;

[0028] Figure 3 This is a schematic diagram of the displacement docking device of this utility model;

[0029] Figure 4 This is a cross-sectional schematic diagram of the front and rear displacement device of this utility model;

[0030] Figure 5 This is an exploded view of the front and rear displacement device of this utility model;

[0031] Figure 6 This is a cross-sectional schematic diagram of the upper and lower transmission devices of this utility model;

[0032] Figure 7 This is an exploded view of the upper and lower transmission devices of this utility model;

[0033] Figure 8 This is an exploded view of the structure of the buffer device of this utility model;

[0034] Figure 9 This is a cross-sectional schematic diagram of the docking and transmission device of this utility model;

[0035] Figure 10 This is a diagram showing the docking operation status of the adaptive docking device for the silo of this utility model. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0037] A silo adaptive docking device includes a displacement docking device 1 and a docking support 2, wherein the displacement docking device 1 is connected to the docking support 2.

[0038] The displacement docking device 1 includes a front and rear side displacement device 11, a telescopic device 12, a vertical side displacement device 13, a docking transmission device 14, and a buffer device 15. One end of the telescopic device 12 is fixed to the docking bracket 2, and the other end is connected to the front and rear side displacement device 11. The vertical side displacement device 13 is connected to the front and rear side displacement device 11. The docking transmission device 14 is connected to the vertical side displacement device 13 through the buffer device 15.

[0039] The buffer device 15 includes a buffer connecting plate 151, a buffer limiting plate 152, a buffer film 153, a buffer built-in plate 154, a buffer spring assembly 155, and a buffer guide rail assembly 156. The buffer limiting plate 152 is connected to both sides of the buffer connecting plate 151. The buffer film 153 is located between the buffer built-in plate 154 and the buffer connecting plate 151. The buffer film 153 extends from both ends of the buffer built-in plate 154 and is connected to the buffer connecting plate 151. The buffer spring assembly 155 is provided with a buffer center connector 1551, which is connected to the buffer built-in plate 154. The buffer guide rail assembly 156 is slidably connected to the buffer built-in plate 154. The buffer spring assembly 155 can offset some of the impact that may occur during docking, further reducing wear between mechanical structures.

[0040] The front and rear displacement device 11 includes a front and rear transmission device 111 and a front and rear connecting structure 112. The front and rear transmission device 111 is connected to the front and rear connecting structure 112. The front and rear connecting structure 112 includes a front and rear connecting platform 1121 and a front and rear limiting plate 1122. The front and rear connecting platform 1121 is connected to the front and rear limiting plate 1122. The front and rear transmission device 111 includes a front and rear transmission assembly 1111, a front and rear support boss 1112, and a front and rear diaphragm 1113. The front and rear transmission assembly 1111 is connected to the front and rear support boss 1112. The front and rear diaphragm 1113 is located between the front and rear support boss 1112 and the front and rear connecting platform 1121. The front and rear diaphragms 1113 extend from both ends of the front and rear support boss 1112 and are connected to the front and rear connecting platform 1121. The upper and lower displacement device 13 includes upper and lower cylinders 131, upper and lower transition plates 132, upper and lower transmission devices 133, and upper and lower connecting plates 134. The upper and lower cylinders 131 are fixed on the upper and lower connecting plates 134, and the telescopic ends of the upper and lower cylinders 131 are connected to the upper and lower transition plates 132. The upper and lower transition plates 132 are connected to the upper and lower transmission devices 133. The upper and lower connecting plates 134 are connected to the front and rear connecting platforms 1121. The buffer device 15 is connected to the upper and lower transition plates 132.

[0041] The upper and lower transmission device 133 includes an upper and lower connecting platform 1331, an upper and lower limiting plate 1332, an upper and lower supporting boss 1333, an upper and lower transmission assembly 1334, and an upper and lower membrane 1335. The upper and lower connecting platform 1331 is fixed at both ends to the upper and lower transition plate 132 and connected to the upper and lower limiting plate 1332 on both sides. The upper and lower supporting boss 1333 extends the upper and lower membrane 1335 from both ends and is connected to the upper and lower connecting platform 1331. The upper and lower transmission assembly 1334 is connected to the upper and lower supporting boss 1333. The upper and lower membrane 1335 is located between the upper and lower connecting platform 1331 and the upper and lower supporting boss 1333.

[0042] The telescopic device 12 includes a first connecting plate 121, front and rear side cylinders 122, and a tail connecting plate 123. The first connecting plate 121 is fixed on the upper and lower connecting plates 134. The output ends of the front and rear side cylinders 122 are connected to the first connecting plate 121, and their fixed ends are connected to the tail connecting plate 123. The tail connecting plate 123 is fixed on the docking bracket 2. The docking transmission device 14 includes an airbag groove 141 and a transmission movable plate 142. The airbag groove 141 is located inside the docking end of the docking transmission device 14. The transmission movable plate 142 is hinged to the output end of the docking transmission device 14, and its opening and closing direction is limited to the side facing the output end. The docking end of the docking transmission device 14 has a flared outer opening, which is used in this design, but other opening shapes are also possible, as long as the maximum diameter is larger than the diameter of the transmission pipe of the docking transmission device 14. The purpose is to ensure smooth docking. A rubber inflation ring is installed inside the air bladder groove 141, and an inflation / deflation nozzle is installed on the outside. In this design, an inflation rubber ring is used, but other fitting structures that can form a relatively sealed space are also possible, as long as the sealing requirements are met. Both the front and rear side transmission components 1111 and the upper and lower side transmission components 1334 are guide rail slider mechanisms used for limiting displacement.

[0043] When work begins, such as Figure 10The AGV shown will transport the hopper to the designated docking position, then lower the hopper and attach it to the docking bracket 2. Subsequently, the upper and lower cylinders 131 drive the upper and lower transition plates 132 to move upward under the limiting action of the upper and lower transmission devices 133, so that the docking transmission device 14 is aligned with the axis of the hopper's pipe outlet. Then, the front and rear cylinders 122 drive the upper and lower connecting plates 134 to move forward. The docking end of the docking transmission device 14 first contacts the hopper's pipe. The trumpet-shaped opening shape and the buffer spring group 155 in the buffer device 15 form a double buffer. After the hopper's pipe is docked in place, the rubber inflatable ring in the airbag groove 141 begins to inflate, so that the outer wall of the hopper's pipe is relatively sealed with the outer wall of the docking transmission device 14. The transmission movable plate 142 can prevent backflow when the transmission work is stopped. After the transmission process is completed, the operation can be repeated in reverse, and so on.

[0044] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0045] It should be noted that the terms "first," "second," etc., used in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in sequences other than those illustrated or described herein.

[0046] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A silo adaptive docking device, characterized in that: It includes a displacement docking device (1) and a docking bracket (2), wherein the displacement docking device (1) is connected to the docking bracket (2). The displacement docking device (1) includes a front and rear side displacement device (11), a telescopic device (12), an upper and lower side displacement device (13), a docking transmission device (14), and a buffer device (15). One end of the telescopic device (12) is fixed on the docking bracket (2), and the other end is connected to the front and rear side displacement device (11). The upper and lower side displacement device (13) is connected to the front and rear side displacement device (11). The docking transmission device (14) is connected to the upper and lower side displacement device (13) through the buffer device (15).

2. The silo adaptive docking device according to claim 1, characterized in that: The buffer device (15) includes a buffer connecting plate (151), a buffer limiting plate (152), a buffer film (153), a buffer built-in plate (154), a buffer spring assembly (155), and a buffer guide rail assembly (156). The buffer limiting plate (152) is connected to both sides of the buffer connecting plate (151). The buffer film (153) is located between the buffer built-in plate (154) and the buffer connecting plate (151). The buffer film (153) extends from both ends of the buffer built-in plate (154) and is connected to the buffer connecting plate (151). The buffer spring assembly (155) is provided with a buffer center connector (1551), which is connected to the buffer built-in plate (154). The buffer guide rail assembly (156) is slidably connected to the buffer built-in plate (154). The front and rear displacement device (11) includes a front and rear transmission device (111) and a front and rear connecting structure (112). The front and rear transmission device (111) is connected to the front and rear connecting structure (112). The front and rear connecting structure (112) includes a front and rear connecting platform (1121) and a front and rear limiting plate (1122). The front and rear connecting platform (1121) is connected to the front and rear limiting plate (1122).

3. The silo adaptive docking device according to claim 2, characterized in that: The front and rear transmission device (111) includes a front and rear transmission assembly (1111), a front and rear support boss (1112), and a front and rear diaphragm (1113). The front and rear transmission assembly (1111) is connected to the front and rear support boss (1112). The front and rear diaphragm (1113) is located between the front and rear support boss (1112) and the front and rear connecting platform (1121). The front and rear support boss (1112) extends the front and rear diaphragm (1113) from both ends and is connected to the front and rear connecting platform (1121).

4. The silo adaptive docking device according to claim 3, characterized in that: The upper and lower displacement device (13) includes upper and lower cylinders (131), upper and lower transition plates (132), upper and lower transmission devices (133), and upper and lower connecting plates (134). The upper and lower cylinders (131) are fixed on the upper and lower connecting plates (134), and the telescopic ends of the upper and lower cylinders (131) are connected to the upper and lower transition plates (132). The upper and lower transition plates (132) are connected to the upper and lower transmission devices (133). The upper and lower connecting plates (134) are connected to the front and rear connecting platforms (1121). The buffer device (15) is connected to the upper and lower transition plates (132).

5. The silo adaptive docking device according to claim 4, characterized in that: The upper and lower side transmission device (133) includes an upper and lower side connecting platform (1331), an upper and lower side limiting plate (1332), an upper and lower side supporting boss (1333), an upper and lower side transmission assembly (1334), and an upper and lower side membrane (1335). The upper and lower side connecting platform (1331) is fixed at both ends on the upper and lower side transition plate (132) and connected to the upper and lower side limiting plate (1332) on both sides. The upper and lower side supporting boss (1333) extends the upper and lower side membrane (1335) at both ends and is connected to the upper and lower side connecting platform (1331). The upper and lower side transmission assembly (1334) is connected to the upper and lower side supporting boss (1333). The upper and lower side membrane (1335) is located between the upper and lower side connecting platform (1331) and the upper and lower side supporting boss (1333).

6. The silo adaptive docking device according to claim 5, characterized in that: The telescopic device (12) includes a first connecting plate (121), front and rear side cylinders (122), and a tail connecting plate (123). The first connecting plate (121) is fixed on the upper and lower side connecting plates (134). The output end of the front and rear side cylinders (122) is connected to the first connecting plate (121), and the fixed end is connected to the tail connecting plate (123). The tail connecting plate (123) is fixed on the docking bracket (2).

7. The silo adaptive docking device according to claim 1, characterized in that: The docking and transmission device (14) includes an airbag groove (141) and a transmission movable plate (142). The airbag groove (141) is located inside the docking end of the docking and transmission device (14), and the transmission movable plate (142) is internally hinged to the output end of the docking and transmission device (14).

8. The silo adaptive docking device according to claim 7, characterized in that: The docking end of the docking transmission device (14) has a funnel-shaped opening on the outside.

9. The silo adaptive docking device according to claim 8, characterized in that: A rubber inflatable ring is provided inside the airbag groove (141).

10. The silo adaptive docking device according to claim 6, characterized in that: Both the front and rear transmission components (1111) and the upper and lower transmission components (1334) are guide rail slider mechanisms.