Slag pocket and slag pocket slag gate

By adopting a support wheel rolling design and a water supply component for flushing in the slag bin discharge gate, the jamming problem during the start-up of the slag bin discharge gate in the power plant was solved, ensuring the reliable operation of the equipment.

CN224353014UActive Publication Date: 2026-06-12SHANGHAI ELECTRIC POWER CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANGHAI ELECTRIC POWER CO LTD
Filing Date
2025-06-27
Publication Date
2026-06-12

AI Technical Summary

Technical Problem

The slag discharge gate of the power plant's slag silo frequently jams during startup, affecting the reliable operation of the equipment.

Method used

The system employs a rolling support wheel design and a water supply component for flushing. Bearings are mounted on the support wheel to reduce friction, and the water supply component flushes the support wheel and sliding channel through nozzles to prevent jamming.

🎯Benefits of technology

This reduced the jamming of the slag discharge gate, ensuring the normal and reliable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224353014U_ABST
    Figure CN224353014U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of slag discharging equipment provides a kind of slag bin slag door and slag bin, slag bin slag door includes support body, water supply component and valve plate, the slag outlet of slag bin lower part is connected the support body, the sliding channel is inside the support body, the valve plate is slidably configured in the sliding channel to make the slag outlet can be switched between open state and closed state;The left and right sides of valve plate are supported on the support wheel, and the water supply component can flush part of the support wheel and sliding channel.The utility model changes sliding into rolling by the support wheel of valve plate bottom, solves the defect that slag door is frequently jammed in starting, and water supply component can flush part of the support wheel and sliding channel, greatly reduces the occurrence of jamming phenomenon, ensures normal slagging operation, ensures the reliability of equipment operation.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of slag discharge equipment, specifically to a slag bin slag discharge gate and a slag bin. Background Technology

[0002] The slag bin in a power plant plays a crucial role as a container for receiving solid waste (bottom ash, fly ash, etc.) generated by boiler combustion. Because power plant production is continuous, the slag bin operates frequently. Furthermore, the slag bin is located outdoors, in a harsh operating environment, which accelerates equipment aging. Therefore, slag discharge doors often suffer from frequent jamming during startup, sometimes becoming almost impossible to adjust, severely impacting slag discharge operations and the reliable operation of the equipment. Utility Model Content

[0003] In view of the deficiencies in the existing technology, the purpose of this utility model is to provide a slag bin discharge gate and a slag bin.

[0004] According to the present invention, a slag discharge gate for a slag bin includes a support body, a water supply component, and a valve plate. The slag outlet at the lower part of the slag bin is connected to the support body. The support body has a sliding channel inside. The valve plate is slidably disposed in the sliding channel, thereby enabling the slag outlet to switch between an open state and a closed state.

[0005] The support body is equipped with a support wheel and the support wheel is located in the sliding channel. The left and right sides of the valve plate are supported on the support wheel. The support wheel is equipped with a bearing so that the support wheel rolls when the valve plate slides.

[0006] The water supply assembly is disposed on the support body and extends into the sliding channel, and is capable of rinsing the support wheel and part of the sliding channel.

[0007] Preferably, the water supply assembly includes a water supply header and a nozzle, the nozzle being disposed at the end of the water supply header.

[0008] Preferably, the number of nozzles is multiple, and the multiple nozzles can be configured with different orientations to rinse different support wheels and different parts of the sliding channel.

[0009] Preferably, the support wheel is configured on the support body via a support shaft.

[0010] Preferably, a positioning seat is disposed on the outside of the support body, the outer end of the support shaft extends to the outside of the support body, and the positioning seat is fitted onto the outer end.

[0011] Preferably, the positioning seat is positioned on the outer end by a positioning element.

[0012] Preferably, a reinforcing ring is provided between the lower cone of the slag bin and the support body.

[0013] Preferably, an air-filled sealing ring is provided between the slag outlet and the valve plate.

[0014] Preferably, the bearing is a double-sided rolling bearing.

[0015] According to the present invention, a slag bin is equipped with the aforementioned slag bin discharge gate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] This invention solves the problem of frequent jamming during slag discharge by changing the sliding support wheel at the bottom of the valve plate to a rolling one. Furthermore, a water supply component is configured on the support body, with its end extending into the sliding channel to flush the support wheel and part of the sliding channel, greatly reducing the occurrence of jamming, ensuring normal slag discharge operation, and guaranteeing the reliability of equipment operation. Attached Figure Description

[0018] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0019] Figure 1 This is a schematic diagram of the structure on the side of the slag discharge gate in the slag bin;

[0020] Figure 2 This is a schematic diagram of the supporting wheel structure;

[0021] Figure 3 This is a schematic diagram of the water supply components;

[0022] Figure 4 A schematic diagram of the reinforcing ring structure.

[0023] The diagram shows:

[0024] Support 1;

[0025] Sliding channel 11;

[0026] Support wheel 12;

[0027] Bearing 121;

[0028] Support shaft 122;

[0029] Positioning component 1221;

[0030] Positioning seat 123;

[0031] Valve plate 2;

[0032] Water supply component 3;

[0033] Water supply main pipe 31;

[0034] Nozzle 32;

[0035] 4 slag bins;

[0036] Reinforced circle 41. Detailed Implementation

[0037] The present invention will now be described in detail with reference to specific embodiments. These embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that those skilled in the art can make several changes and improvements without departing from the concept of the present invention. These all fall within the protection scope of the present invention.

[0038] This utility model provides a slag bin discharge door, such as Figure 1 , Figure 2 , Figure 3 As shown, the slag bin 4 includes a support body 1, a water supply component 3, and a valve plate 2. The slag outlet at the bottom of the slag bin 4 is connected to the support body 1. The support body 1 has a sliding channel 11 inside. The valve plate 2 is slidably configured in the sliding channel 11, so that the slag outlet can switch between an open state and a closed state. When the slag outlet is in the open state, the slag and other waste in the slag bin 4 can be discharged through the slag outlet. When the slag outlet is in the closed state, the slag and other waste in the slag bin 4 cannot be discharged through the slag outlet.

[0039] like Figure 1 , Figure 2 As shown, a support wheel 12 is arranged on the support body 1. The support wheel 12 is located in the sliding channel 11. The bottom of both sides of the valve plate 2 is supported on the support wheel 12. The support wheel 12 is equipped with a bearing 121 so that the support wheel 12 rolls when the valve plate 2 slides. The bearing 121 is preferably a double face-to-face rolling bearing, such as a 71907AC / DF type double face-to-face rolling bearing. This utility model changes the movement of the valve plate 2 from sliding to rolling by arranging the bearing 121 on the support wheel 12, which reduces friction and avoids wear and jamming of the support wheel 12.

[0040] like Figure 1 , Figure 2 , Figure 3 As shown, to prevent slag accumulation between the support wheel 12 and the sliding channel 11, a water supply component 3 is arranged below the slag outlet. Specifically, the water supply component 3 is arranged on the support body 1 and extends into the sliding channel 11, and can rinse the support wheel 12 and part of the sliding channel 11. The water supply component 3 includes a water supply header 31 and a nozzle 32, with the nozzle 32 arranged at the end of the water supply header 31.

[0041] In practical applications, multiple nozzles 32 are used, and these nozzles 32 can be configured with different orientations to flush different support wheels 12 and different parts of the sliding channel 11. In one possible embodiment, two rows of four nozzles 32 are added below the slag outlet to flush the sliding channel 11 and support wheels 12 when necessary. The flushing valve is controlled by a solenoid valve, which is configured on the water supply header 31 and can be interlocked with the valve plate 2. For example, flushing can start automatically when the valve plate 2 is closed to one-third and stop automatically after a 30-second delay after it is fully closed. Flushing can also be performed manually. Figure 3 As shown.

[0042] The valve plate 2 in this utility model can be driven by an electric cylinder or a pneumatic cylinder, and the specific choice can be made flexibly according to the actual application scenario.

[0043] like Figure 2 As shown, the support wheel 12 is mounted on the support body 1 via the support shaft 122. The support shaft 122 passes through the side wall of the support body 1. The inner end of the support shaft 122 is mounted on the support wheel 12 via the bearing 121. A positioning seat 123 is mounted on the outside of the support body 1. The outer end of the support shaft 122 extends to the outside of the support body 1. The positioning seat 123 is fitted onto the outer end and fixed to the outside of the support body 1 with screws, so that the support shaft 122 can be stably mounted on the support body 1.

[0044] To prevent the support shaft 122 from rotating or moving axially, the positioning seat 123 is positioned on the outer end of the support shaft 122 by the positioning element 1221, such as... Figure 2 As shown, since the positioning seat 123 is fixed to the support body 1 by screws, the positioning member 1221 is arranged perpendicular to the support shaft 122. The surface of the support shaft 122 has a positioning hole, and the positioning member 1221 extends through the positioning seat 123 into the positioning hole along the radial direction of the support shaft 122.

[0045] like Figure 4 As shown, in order to enhance the connection strength between the support body 1 and the lower cone of the slag bin 4, a reinforcing ring 41 is provided between the lower cone of the slag bin 4 and the support body 1. The reinforcing ring 41 can be made of annular steel plate. The upper end of the annular steel plate is fixed on the lower cone of the slag bin 4, and the lower end of the annular steel plate is fixed on the support body 1. Preferably, the upper end and the lower end of the annular steel plate are welded to the lower cone of the slag bin 4 and the support body 1, respectively.

[0046] To improve the sealing effect between the slag outlet and valve plate 2, an inflatable sealing ring is installed between them. This inflatable sealing ring is an expandable seal, typically made of elastic materials such as rubber or silicone, and has an internal inflation chamber. When gas, such as compressed air, is injected into the chamber, the inflatable sealing ring expands and tightly adheres to the sealing surface, thus preventing leakage of gas, liquid, or solid particles and achieving a sealing effect. In this invention, the opening and closing action of valve plate 2 is interlocked with the inflation state of the inflatable sealing ring. When the inflatable sealing ring is inflated, valve plate 2 cannot open or close; it can only open or close after the inflatable sealing ring is deflated. The sealing ring cannot be inflated if valve plate 2 is not fully closed. This improves the sealing performance of valve plate 2 and extends the service life of the inflatable sealing ring.

[0047] This utility model also provides a slag bin, which is equipped with a slag bin discharge gate.

[0048] The working principle of this utility model is as follows:

[0049] When the valve plate 2, which is in the closed state, needs to be opened, the air-filled sealing ring is first controlled to release air. After the air is released, the cylinder is controlled to drive the valve plate 2 to move towards the outside of the support body 1 and gradually open it. After it is opened, when the slag and other waste in the slag bin 4 have been discharged or it needs to be closed, the cylinder is controlled to drive the valve plate 2 to move towards the inside of the support body 1 and gradually close it. When the valve plate 2 is closed to one-third, the nozzle 32 automatically starts flushing. After it is closed, the flushing automatically stops after a delay of 30 seconds. After the valve plate 2 is fully closed, air is injected into the air-filled sealing ring to achieve a seal between the slag outlet and the valve plate 2.

[0050] In the description of this application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application.

[0051] The specific embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above, and those skilled in the art can make various changes or modifications within the scope of the claims, which do not affect the substantive content of this utility model. Unless otherwise specified, the embodiments and features described in this application can be arbitrarily combined with each other.

Claims

1. A slag bin discharge gate, characterized in that, The slag bin (4) includes a support body (1), a water supply assembly (3), and a valve plate (2). The slag outlet at the bottom of the slag bin (4) is connected to the support body (1). The support body (1) has a sliding channel (11) inside. The valve plate (2) is slidably arranged in the sliding channel (11), thereby enabling the slag outlet to switch between an open state and a closed state. The support body (1) is provided with a support wheel (12) and the support wheel (12) is located in the sliding channel (11). The left and right sides of the valve plate (2) are supported on the support wheel (12). The support wheel (12) is equipped with a bearing (121) so that the support wheel (12) rolls when the valve plate (2) slides. The water supply component (3) is disposed on the support (1) and extends into the sliding channel (11) and is capable of rinsing the support wheel (12) and a portion of the sliding channel (11).

2. The slag bin discharge gate according to claim 1, characterized in that, The water supply assembly (3) includes a water supply header (31) and a nozzle (32), the nozzle (32) being disposed at the end of the water supply header (31).

3. The slag bin discharge gate according to claim 2, characterized in that, The number of nozzles (32) is multiple and the multiple nozzles (32) can be configured with different orientations so as to rinse different support wheels (12) and different parts of the sliding channel (11).

4. The slag bin discharge gate according to claim 1, characterized in that, The support wheel (12) is mounted on the support body (1) via a support shaft (122).

5. The slag bin discharge gate according to claim 4, characterized in that, The support body (1) is provided with a positioning seat (123) on its outside. The outer end of the support shaft (122) extends to the outside of the support body (1), and the positioning seat (123) is fitted onto the outer end.

6. The slag bin discharge gate according to claim 5, characterized in that, The positioning seat (123) is positioned on the outer end by the positioning element (1221).

7. The slag bin discharge gate according to claim 1, characterized in that, A reinforcing ring (41) is provided between the lower cone of the slag bin (4) and the support body (1).

8. The slag bin discharge gate according to claim 1, characterized in that, An air-filled sealing ring is provided between the slag outlet and the valve plate (2).

9. The slag bin discharge gate according to claim 1, characterized in that, The bearing (121) is a double-sided rolling bearing.

10. A slag bin, characterized in that, It is equipped with a slag bin discharge gate as described in any one of claims 1 to 9.