A lyophilizer condenser

Abstract

The application discloses a freeze dryer condenser, and relates to the field of condensers, which comprises a condenser body and a base, the two ends of the condenser body are respectively provided with corresponding first and second connecting ports, a plurality of condensing pipes with different sizes are arranged in the condenser body, and a positioning mechanism for positioning and installing the condensing pipes is arranged in the condenser body. The application can monitor the state of the condensing pipes in real time through an infrared sensor and display the state on a display screen. When the condensing pipes are blocked, the first bolt can be rotated and disassembled, the positioning and installation of the mounting plate can be released, the disassembly of the mounting plates can be completed, the condensing pipes installed in the mounting plates can be directly disassembled, the condensing pipes can be conveniently cleaned and maintained, the condensing pipes can be quickly disassembled and assembled, and therefore, the convenience and flexibility during the later use can be improved.

Description

Technical Field

[0001] This application relates to the field of condensers, and more particularly to a freeze dryer condenser. Background Technology

[0002] The condenser of a freeze dryer is a key component of the equipment. Its main function is to capture the water vapor that sublimates from the material during the freeze drying process and condense it into ice, ensuring the continuous operation of the drying process.

[0003] After long-term use, the condenser tubes in existing condensers tend to accumulate and settle residual substances, which may even cause blockages. This necessitates regular disassembly, cleaning, and maintenance. Furthermore, the internal structure of the condenser tubes in existing condensers is quite complex, making disassembly inconvenient and increasing manual labor. Therefore, the ease of use and flexibility of existing freeze dryer condensers can be further improved. Utility Model Content

[0004] To further improve the convenience and flexibility of existing freeze dryer condensers in use, this application provides a freeze dryer condenser.

[0005] The freeze dryer condenser provided in this application adopts the following technical solution: a freeze dryer condenser includes a condenser body and a base. The two ends of the condenser body are respectively provided with a first connection port and a second connection port. The condenser body is provided with a variety of condensing tubes of different sizes. The condenser body is provided with a positioning mechanism for positioning and installing the condensing tubes.

[0006] The positioning mechanism includes multiple mounting plates disposed within the condenser body. Each mounting plate has multiple corresponding U-shaped openings, and multiple condenser tubes are inserted into the corresponding U-shaped openings. A corresponding support plate is fixedly installed on one side of each mounting plate, and a corresponding mounting seat is fixedly installed on both sides of each support plate. A first bolt is screwed onto each mounting seat. A first connecting pipe and a second connecting pipe are fixedly and continuously installed on both sides of the condenser body. Each of the first connecting pipe and the second connecting pipe is provided with a corresponding first flange plate and a second flange plate.

[0007] By adopting the above technical solution, by rotating and disassembling the first bolt, the positioning installation of the mounting plate can be released, thereby completing the disassembly of multiple mounting plates. At this time, the condenser tubes installed in the multiple mounting plates can be directly disassembled, which facilitates cleaning and maintenance, and allows for quick disassembly and assembly of the condenser tubes. Therefore, it can improve the convenience and flexibility of later use.

[0008] Preferably, there are three mounting plates, which are distributed on multiple condenser tubes.

[0009] By adopting the above technical solution and setting up an installation plate, the installation can be positioned and installed.

[0010] Preferably, there are four U-shaped openings and four corresponding condenser tubes.

[0011] By adopting the above technical solution, with four U-shaped ports and four corresponding condenser tubes, interleaving installation is possible.

[0012] Preferably, an installation port is provided through one side of the outer surface of the condenser body, and an infrared sensor for monitoring the usage status of the condenser tube is provided in the installation port.

[0013] By adopting the above technical solution, the condition of the condenser tube can be monitored in real time using an infrared sensor.

[0014] Preferably, a display screen is fixedly mounted on the top of the base, and the display screen is adapted to the infrared sensor.

[0015] By adopting the above technical solution, the internal condition of the condenser tube can be displayed on the screen.

[0016] Preferably, two base plates are symmetrically fixedly installed at the bottom of the condenser body, and a connecting bracket is fixedly installed on each of the two base plates. Both connecting brackets are fixedly installed to the outer surface of the condenser body.

[0017] By adopting the above technical solution and setting a base plate, the installation can be assisted.

[0018] Preferably, the top of the base has two symmetrical positioning grooves, each of which has a corresponding positioning plate slidably installed. Both positioning plates are fixedly installed to the base plate, and each of the base plates is screwed with a corresponding second bolt.

[0019] By adopting the above technical solution, the base plate can be positioned and installed by setting two positioning slots and positioning plates. Then, with the cooperation of the connecting frame, the condenser body can be positioned and installed, thus improving the stability and convenience of condenser body installation.

[0020] In summary, this application includes at least one of the following beneficial technical effects:

[0021] 1. This application employs an infrared sensor to monitor the condition of the condenser tube in real time using mounting plates and other components. The monitoring data is displayed on a screen. When a blockage occurs inside the condenser tube, the first bolt can be turned and removed, releasing the mounting plate from its position. This allows for the removal of multiple mounting plates, enabling the condenser tube installed on them to be disassembled directly. This facilitates cleaning and maintenance, and allows for quick assembly and disassembly of the condenser tube, thus improving convenience and flexibility in later use.

[0022] 2. This application utilizes positioning grooves and the like, and by setting two positioning grooves and a positioning plate, the base plate can be positioned and installed. Furthermore, by cooperating with the connecting bracket, the condenser body can be positioned and installed, thus improving the stability and convenience of condenser body installation. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of a freeze dryer condenser according to an embodiment of this application;

[0024] Figure 2 This is a schematic diagram illustrating the internal structure of the condenser body, which is a key feature of this application.

[0025] Figure 3 This is a partial unfolded schematic diagram illustrating the positioning structure in an embodiment of this application;

[0026] Figure 4 This is a schematic diagram illustrating the overall installation structure of the embodiments of this application;

[0027] Reference numerals in the attached drawings: 1. Condenser body; 2. First connection port; 3. Second connection port; 4. First connecting pipe; 5. Second connecting pipe; 6. First flange plate; 7. Second flange plate; 8. Base; 9. Base plate; 10. Connecting bracket; 11. Condenser pipe; 12. Support plate; 13. Mounting plate; 14. U-shaped opening; 15. Mounting seat; 16. First bolt; 17. Mounting port; 18. Infrared sensor; 19. Display screen; 20. Positioning groove; 21. Positioning plate; 22. Second bolt. Detailed Implementation

[0028] The following is in conjunction with the appendix Figures 1-4 This application will be described in further detail.

[0029] This application discloses a freeze dryer condenser.

[0030] Reference Figure 1-3A freeze dryer condenser includes a condenser body 1 and a base 8, with a first connection port 2 and a second connection port 3 respectively provided at both ends of the condenser body 1. The condenser body 1 is provided with a variety of condenser tubes 11 of different sizes, a positioning mechanism provided in the condenser body 1 for positioning and installing the condenser tubes 11, and an installation mechanism provided on the base 8.

[0031] The positioning mechanism includes multiple mounting plates 13 disposed within the condenser body 1. Each mounting plate 13 has multiple corresponding U-shaped openings 14, and multiple condensing tubes 11 are inserted into the corresponding U-shaped openings 14. A corresponding support plate 12 is fixedly installed on one side of each mounting plate 13, and a corresponding mounting seat 15 is fixedly installed on both sides of the support plate 12. A first bolt 16 is screwed onto the mounting seat 15. A corresponding first connecting pipe 4 and a second connecting pipe 5 are fixedly and continuously installed on both sides of the condenser body 1. A corresponding first flange plate 6 and a second flange plate 7 are provided on the first connecting pipe 4 and the second connecting pipe 5. There are three mounting plates 13, which are distributed on the multiple condensing tubes 11. There are four U-shaped openings 14 and four condensing tubes 11, which correspond to each other.

[0032] The condenser body 1 has an installation port 17 through one side of its outer surface. An infrared sensor 18 for monitoring the usage status of the condenser tube 11 is installed in the installation port 17. A display screen 19 is fixedly installed on the top of the base 8. The display screen 19 and the infrared sensor 18 are adapted to each other. In this application, the infrared sensor 18 and the display screen 19 are both existing technology products, so the specific models and connection and usage process are not described in detail.

[0033] During use, the status of the condenser tube 11 is monitored in real time by the infrared sensor 18 and displayed on the display screen 19.

[0034] When the condenser tube 11 becomes blocked, the first bolt 16 can be turned and removed. This releases the mounting plate 13 from its positioning, allowing for the removal of multiple mounting plates 13. The condenser tube 11 installed on the multiple mounting plates 13 can then be removed, facilitating cleaning and maintenance. The condenser tube 11 can also be quickly disassembled and reassembled, thus improving the convenience and flexibility of later use.

[0035] Reference Figure 3-4The installation mechanism includes two base plates 9 symmetrically fixedly installed at the bottom of the condenser body 1. A connecting bracket 10 is fixedly installed on each of the two base plates 9. The two connecting brackets 10 are fixedly installed to the outer surface of the condenser body 1. Two positioning grooves 20 are symmetrically opened on the top of the base 8. A corresponding positioning plate 21 is slidably installed in each of the two positioning grooves 20. The two positioning plates 21 are fixedly installed to the base plates 9. A corresponding second bolt 22 is screwed onto each of the two base plates 9.

[0036] In use, the base plate 9 can be positioned and installed by setting two positioning slots 20 and positioning plate 21. Then, with the cooperation of the connecting bracket 10, the condenser body 1 can be positioned and installed, thus improving the stability and convenience of the condenser body 1 during installation.

[0037] The implementation principle of a freeze dryer condenser in this application embodiment is as follows: during use, the status of the condenser tube 11 is monitored in real time by an infrared sensor 18 and displayed on a display screen 19;

[0038] When the condenser tube 11 becomes blocked, the first bolt 16 can be turned and removed. This releases the mounting plate 13 from its positioning, allowing the multiple mounting plates 13 to be disassembled. The condenser tube 11 installed in the multiple mounting plates 13 can then be disassembled, facilitating cleaning and maintenance. The condenser tube 11 can also be quickly disassembled and reassembled, thus improving the convenience and flexibility of later use.

[0039] By setting two positioning slots 20 and positioning plate 21, the base plate 9 can be positioned and installed. Furthermore, with the cooperation of the connecting bracket 10, the condenser body 1 can be positioned and installed, thus improving the stability and convenience of condenser body 1 installation.

[0040] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A freeze dryer condenser, comprising a condenser body (1) and a base (8), wherein the condenser body (1) has a first connection port (2) and a second connection port (3) at both ends, characterized in that: The condenser body (1) is provided with a variety of condenser tubes (11) of different sizes, and the condenser body (1) is provided with a positioning mechanism for positioning and installing the condenser tubes (11). The positioning mechanism includes multiple mounting plates (13) disposed within the condenser body (1). Each mounting plate (13) has multiple corresponding U-shaped openings (14). Multiple condensing pipes (11) are inserted into the corresponding U-shaped openings (14). A corresponding support plate (12) is fixedly installed on one side of each mounting plate (13). A corresponding mounting seat (15) is fixedly installed on both sides of the support plate (12). A first bolt (16) is screwed onto the mounting seat (15). A corresponding first connecting pipe (4) and a second connecting pipe (5) are fixedly and continuously installed on both sides of the condenser body (1). A corresponding first flange plate (6) and a second flange plate (7) are provided on both the first connecting pipe (4) and the second connecting pipe (5).

2. The freeze dryer condenser according to claim 1, characterized in that: The mounting plate (13) is set in three places and distributed on multiple condenser tubes (11).

3. The freeze dryer condenser according to claim 1, characterized in that: The U-shaped port (14) and the condenser tube (11) are both provided in fours and correspond to each other.

4. A freeze dryer condenser according to claim 3, characterized in that: An installation port (17) is provided through one side of the outer surface of the condenser body (1), and an infrared sensor (18) for monitoring the usage status of the condenser tube (11) is provided in the installation port (17).

5. A freeze dryer condenser according to claim 1, characterized in that: A display screen (19) is fixedly installed on the top of the base (8), and the display screen (19) is adapted to the infrared sensor (18).

6. A freeze dryer condenser according to claim 1, characterized in that: Two base plates (9) are symmetrically fixedly installed on the bottom of the condenser body (1). A connecting bracket (10) is fixedly installed on each of the two base plates (9). The two connecting brackets (10) are fixedly installed on the outer surface of the condenser body (1).

7. A freeze dryer condenser according to claim 6, characterized in that: The top of the base (8) has two symmetrical positioning grooves (20), and a corresponding positioning plate (21) is slidably installed in each of the two positioning grooves (20). Both positioning plates (21) are fixedly installed with the base plate (9), and a corresponding second bolt (22) is screwed onto each of the two base plates (9).

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