Cloth dehydration and pre-drying integrated device

Abstract

The utility model relates to cloth processing technical field, concretely discloses a cloth dehydration and pre -drying integrated equipment, including equipment body, the top of equipment body is provided with dehydration mechanism and pre -drying mechanism through drive part, the dehydration mechanism includes the mobile frame of setting in the left side of equipment body upper end face and can move along the horizontal direction, the inside middle part fixed connection of mobile frame has the placing table for placing cloth, forms the water collecting tank between the inner wall of placing table and mobile frame, the dehydration mechanism still includes the support of setting in the left side of mobile frame, sets up in the support bottom, and the pressure plate of being located the just above of placing table, installs in the support top, and the cylinder of fixed connection of output and pressure plate, through the dehydration mechanism and pre -drying mechanism integration in the top of equipment body, effectively reduced the equipment floor area, realized cloth dehydration and pre -drying procedure's seamless link, significantly improved cloth processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of fabric processing technology, and specifically discloses an integrated equipment for fabric dehydration and pre-drying. Background Technology

[0002] In the fabric processing industry, fabric dehydration and pre-drying are crucial steps in the production process. Fabric dehydration and pre-drying is a pretreatment process that removes free moisture or solvents from the fabric. It typically consists of two stages: pre-drying and baking, and is mainly used in the textile, non-woven fabric, and industrial sectors.

[0003] In traditional fabric processing, dehydration and pre-drying processes are often independent, performed by different equipment. Each dehydration and pre-drying unit occupies a significant amount of production space, increasing rental costs and resulting in an inefficient production layout. Furthermore, transferring fabric from the dehydration unit to the pre-drying unit requires substantial manpower and time. Therefore, an integrated fabric dehydration and pre-drying system is needed to address this issue. Utility Model Content

[0004] This utility model proposes an integrated fabric dehydration and pre-drying device. By integrating the dehydration mechanism and the pre-drying mechanism on the top of the device body, the device floor space is effectively reduced, and the seamless connection between the fabric dehydration and pre-drying processes is achieved, significantly improving the fabric processing efficiency.

[0005] This utility model is implemented as follows: an integrated fabric dehydration and pre-drying device includes a device body, and a dehydration mechanism and a pre-drying mechanism are provided above the device body via a drive component.

[0006] The dewatering mechanism includes a movable frame located on the left side of the upper end face of the equipment body and movable in the horizontal direction. A placement platform for placing fabric is fixedly connected to the center of the movable frame. A water collection trough is formed between the placement platform and the inner wall of the movable frame. A drain pipe communicating with the water collection trough is installed on the outer wall of the movable frame. The dewatering mechanism also includes a bracket located on the left side of the movable frame, a pressure plate located at the bottom of the bracket and directly above the placement platform, and a cylinder installed at the top of the bracket with its output end fixedly connected to the pressure plate.

[0007] The pre-drying mechanism includes a drying chamber located above the equipment body and on the right side of the moving frame. The inner wall of the drying chamber is provided with an air collecting cavity, and the outer wall of the air collecting cavity is provided with an air outlet. A hot air blower connected to the air collecting cavity is installed on the right side of the drying chamber. Two symmetrically distributed mounting plates are installed at the top inside the drying chamber, and multiple heating tubes are installed between the two mounting plates.

[0008] As a preferred embodiment of the integrated fabric dewatering and pre-drying equipment of this utility model, the driving component includes a through groove formed through the surface of the equipment body, a linear guide rail installed inside the through groove, and a sliding sleeve that is slidably sleeved on the outer wall of the linear guide rail and fixedly connected to the bottom end of the placement platform.

[0009] As a preferred embodiment of the integrated fabric dehydration and pre-drying equipment of this utility model, a door panel is slidably connected to the left side of the drying chamber, and an electric push rod with its output end fixedly connected to the door panel is installed at the top of the drying chamber.

[0010] As a preferred embodiment of the integrated fabric dehydration and pre-drying equipment of this utility model, a mesh air outlet is provided on the right side of the drying box.

[0011] As a preferred embodiment of the integrated fabric dehydration and pre-drying equipment of this utility model, a rubber pad is provided at the bottom of the pressure plate.

[0012] As a preferred embodiment of the integrated fabric dehydration and pre-drying equipment of this utility model, a controller is installed on the outer wall of the support, and the cylinder, hot air blower, electric push rod and linear guide rail are all electrically connected to the controller.

[0013] The beneficial effects of this utility model are:

[0014] 1. Lay the fabric flat on the placement table. The pressure plate descends and applies pressure to the fabric. The water in the fabric quickly flows into the water collection tank, completing the dehydration operation. This effectively avoids the impact of residual water on the dehydration effect of the fabric. Then, the cylinder controls the pressure plate to apply appropriate pressure to the fabric to achieve efficient dehydration and can adapt to the dehydration needs of different types of fabric.

[0015] 2. After dehydration, hot air is sent into the air collection chamber by a hot air blower and blown out evenly through the air outlet. At the same time, the heating tube heats up, creating a high-temperature environment in the drying box, which quickly pre-dries most of the moisture in the fabric.

[0016] By integrating the dehydration and pre-drying mechanisms on top of the main body of the equipment, the equipment footprint is effectively reduced, and the seamless connection between the fabric dehydration and pre-drying processes is achieved, significantly improving the fabric processing efficiency. Attached Figure Description

[0017] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0018] Figure 1This is an overall structural diagram of an integrated fabric dehydration and pre-drying device according to the present invention.

[0019] Figure 2 This is a top view of the drying oven of this utility model.

[0020] Figure 3 This is a structural diagram of the top of the drying oven of this utility model.

[0021] The markings in the diagram are: 1. Equipment body; 101. Linear guide rail; 2. Moving frame; 201. Placement platform; 202. Water collection tank; 203. Drain pipe; 3. Support; 301. Pressure plate; 302. Cylinder; 4. Drying oven; 401. Door panel; 402. Electric actuator; 403. Air outlet; 5. Air collection chamber; 501. Hot air blower; 6. Mounting plate; 601. Heating tube. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments to aid in understanding its content. Unless otherwise specified, the methods used in this invention are conventional methods; the raw materials and apparatus used, unless otherwise specified, are conventional commercially available products.

[0023] Please see Figure 1-3 A fabric dewatering and pre-drying integrated device includes a device body 1, and a dewatering mechanism and a pre-drying mechanism are provided on the top of the device body 1 via a drive component.

[0024] The dewatering mechanism includes a movable frame 2 located on the left side of the upper end face of the equipment body 1 and movable in the horizontal direction. A placement platform 201 for placing fabric is fixedly connected to the middle of the interior of the movable frame 2. A water collection trough 202 is formed between the placement platform 201 and the inner wall of the movable frame 2. A drain pipe 203 communicating with the water collection trough 202 is installed on the outer wall of the movable frame 2. The dewatering mechanism also includes a support 3 located on the left side of the movable frame 2, a pressure plate 301 located at the bottom of the support 3 and directly above the placement platform 201, and a cylinder 302 installed at the top of the support 3 and whose output end is fixedly connected to the pressure plate 301.

[0025] The pre-drying mechanism includes a drying chamber 4 located above the equipment body 1 and on the right side of the moving frame 2. The inner wall of the drying chamber 4 is provided with an air collecting chamber 5, and the outer wall of the air collecting chamber 5 is provided with an air outlet. A hot air blower 501 connected to the air collecting chamber 5 is installed on the right side of the drying chamber 4. Two symmetrically distributed mounting plates 6 are installed at the top inside the drying chamber 4, and multiple heating tubes 601 are installed between the two mounting plates 6.

[0026] In this embodiment: the fabric is laid flat on the placement platform 201, the cylinder 302 is activated, the pressure plate 301 slowly descends and applies pressure to the fabric. Under the pressure, the water in the fabric quickly flows into the water collection tank 202 and is discharged through the drain pipe 203, completing the dehydration operation. This effectively avoids the influence of residual water on the dehydration effect of the fabric. Furthermore, the cylinder 302 controls the pressure plate 301 to apply appropriate pressure to the fabric, achieving efficient dehydration and adapting to the dehydration needs of different types of fabrics.

[0027] After dehydration, the fabric is transferred to the drying chamber 4 by the drive unit. The hot air blower 501 and the heating tube 601 are started. The hot air blower 501 sends hot air into the air collection chamber 5 and blows it out evenly through the air outlet. At the same time, the heating tube 601 heats up, creating a high-temperature environment in the drying chamber 4, which quickly pre-dries most of the moisture in the fabric.

[0028] By integrating the dehydration mechanism and the pre-drying mechanism on the top of the equipment body 1, the equipment floor space is effectively reduced, and the seamless connection between the fabric dehydration and pre-drying processes is achieved, significantly improving the fabric processing efficiency.

[0029] As a technical optimization of this utility model, the driving component includes a through groove that runs through the surface of the device body 1, a linear guide rail 101 installed inside the through groove, and a sliding sleeve that is slidably sleeved on the outer wall of the linear guide rail 101 and fixedly connected to the bottom end of the placement platform 201.

[0030] In this embodiment, the cooperation between the linear guide rail 101 and the sliding sleeve provides a stable and precise horizontal movement method for the placement table 201, ensuring the smooth transfer of the fabric between the dewatering mechanism and the pre-drying mechanism.

[0031] As a technical optimization of this utility model, a door panel 401 is slidably connected to the left side of the drying oven 4, and an electric push rod 402 with its output end fixedly connected to the door panel 401 is installed at the top of the drying oven 4.

[0032] In this embodiment: the electric push rod 402 is activated, causing the electric push rod 402 to push the door panel 401 upward, opening the drying chamber 4 and allowing the moving frame 2 to smoothly enter the drying chamber 4. Then, the door panel 401 is lowered to close the drying chamber 4. The opening and closing of the door panel 401 is controlled by the electric push rod 402, realizing the automatic opening and closing function of the drying chamber 4. The operation is convenient, and at the same time, it effectively reduces heat loss and improves pre-drying efficiency.

[0033] As a technical optimization of this utility model, a mesh air outlet 403 is provided on the right side of the drying oven 4.

[0034] In this embodiment: the air pressure inside and outside the drying chamber 4 is balanced by the air outlet 403 to promote efficient moisture discharge; the mesh structure prevents foreign objects from entering the drying chamber 4.

[0035] As a technical optimization of this utility model, a rubber pad is provided at the bottom of the pressure plate 301.

[0036] In this embodiment, the rubber pad protects the fabric and increases the friction between the pressure plate 301 and the fabric, making the fabric more stable during the dehydration process and improving the dehydration effect.

[0037] As a technical optimization of this utility model, a controller is installed on the outer wall of the bracket 3, and the cylinder 302, hot air blower 501, electric push rod 402 and linear guide rail 101 are all electrically connected to the controller.

[0038] In this embodiment, the controller can control the cylinder 302, the hot air blower 501, the electric push rod 402, and the linear guide rail 101 to work normally.

[0039] The working principle and usage process of this utility model are as follows: the fabric is laid flat on the placement platform 201, the cylinder 302 is started, the pressure plate 301 slowly descends and applies pressure to the fabric. Under the pressure, the water in the fabric quickly flows into the water collection tank 202 and is discharged through the drain pipe 203 to complete the dehydration operation.

[0040] Next, the electric push rod 402 is activated, which pushes the door panel 401 upward to open the drying chamber 4. The moving frame 2 moves into the drying chamber 4 through the linear guide rail 101. Then, the door panel 401 is moved downward to close the drying chamber 4. Next, the hot air blower 501 and the heating tube 601 are activated. The hot air blower 501 sends hot air into the air collection chamber 5 and blows it out evenly through the air outlet. At the same time, the heating tube 601 heats up, creating a high-temperature environment in the drying chamber 4, which quickly pre-dries most of the moisture in the fabric. The moisture generated during the drying process can be discharged through the air outlet 403.

[0041] In the description of this utility model, it should be understood that the terms "left", "right", "up", "down", "top", "bottom", "front", "back", "inner", "outer", "back", "middle", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0042] However, the above description is only a specific embodiment of this utility model and should not be construed as limiting the scope of implementation of this utility model. Therefore, any substitution of equivalent components or equivalent changes and modifications made in accordance with the scope of protection of this utility model should still fall within the scope of the claims of this utility model.

Claims

1. An integrated fabric dewatering and pre-drying device, comprising a device body (1), characterized in that: The device body (1) is equipped with a dehydration mechanism and a pre-drying mechanism above it via a drive component; The dehydration mechanism includes a movable frame (2) located on the left side of the upper end face of the equipment body (1) and movable in the horizontal direction. A placement platform (201) for placing fabric is fixedly connected to the middle of the movable frame (2). A water collection trough (202) is formed between the placement platform (201) and the inner wall of the movable frame (2). A drain pipe (203) communicating with the water collection trough (202) is installed on the outer wall of the movable frame (2). The dehydration mechanism also includes a bracket (3) located on the left side of the movable frame (2), a pressure plate (301) located at the bottom of the bracket (3) and directly above the placement platform (201), and a cylinder (302) installed at the top of the bracket (3) and whose output end is fixedly connected to the pressure plate (301). The pre-drying mechanism includes a drying chamber (4) located above the equipment body (1) and on the right side of the moving frame (2). The inner wall of the drying chamber (4) is provided with an air collecting chamber (5), and the outer wall of the air collecting chamber (5) is provided with an air outlet. A hot air blower (501) connected to the air collecting chamber (5) is installed on the right side of the drying chamber (4). Two symmetrically distributed mounting plates (6) are installed at the top inside the drying chamber (4), and multiple heating tubes (601) are installed between the two mounting plates (6).

2. The integrated fabric dewatering and pre-drying equipment according to claim 1, characterized in that: The driving component includes a through groove that extends through the surface of the device body (1), a linear guide rail (101) installed inside the through groove, and a sliding sleeve that is slidably sleeved on the outer wall of the linear guide rail (101) fixedly connected to the bottom end of the placement platform (201).

3. The integrated fabric dewatering and pre-drying equipment according to claim 2, characterized in that: A door panel (401) is slidably connected to the left side of the drying oven (4), and an electric push rod (402) with its output end fixedly connected to the door panel (401) is installed at the top of the drying oven (4).

4. The integrated fabric dewatering and pre-drying equipment according to claim 1, characterized in that: A mesh air outlet (403) is provided on the right side of the drying oven (4).

5. The integrated fabric dewatering and pre-drying equipment according to claim 1, characterized in that: A rubber pad is provided at the bottom of the pressure plate (301).

6. The integrated fabric dewatering and pre-drying equipment according to claim 3, characterized in that: The outer wall of the bracket (3) is equipped with a controller, and the cylinder (302), hot air blower (501), electric push rod (402) and linear guide rail (101) are all electrically connected to the controller.

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