Nano-carbonate calcium activation modification reaction kettle
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 福建熙鸿纳米科技有限公司
- Filing Date
- 2025-04-29
- Publication Date
- 2026-06-16
AI Technical Summary
In the wet activation modification process, uneven mixing of nano-calcium carbonate and the activation modifier leads to uneven material distribution, affecting the uniformity of activation modification, prolonging the stirring time, and potentially causing energy waste and product quality problems.
A nano-calcium carbonate activation and modification reactor was designed, which adopts a linkage component and a stirring component. Through the cooperation of synchronous wheel, gear and spring, the reciprocating motion of the baffle is realized to enhance the stirring uniformity, and the mixing efficiency is improved by the spiral blade.
This improved the mixing uniformity and stirring efficiency of nano-calcium carbonate and the activating modifier, reduced stirring time, avoided energy waste, and improved product quality.
Smart Images

Figure CN224358432U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of nano-calcium carbonate activation and modification technology, specifically a nano-calcium carbonate activation and modification reaction vessel. Background Technology
[0002] Activated nano-calcium carbonate is nano-sized calcium carbonate that has undergone activation modification. It is odorless and tasteless, with nearly spherical particles. Due to the adsorption of an activating modifier on the particle surface, it possesses activation properties and is an excellent white reinforcing filler. It dissolves in water, decomposes in acid, and turns charred black upon burning, releasing carbon dioxide and generating calcium oxide. Activated nano-calcium carbonate is widely used in the rubber, plastics, and coating industries. A commonly used wet activation process for nano-calcium carbonate involves adding the activating modifier and nano-calcium carbonate into the apparatus, and then stirring with a stirring device to activate and modify the nano-calcium carbonate.
[0003] In the wet activation modification process, nano-calcium carbonate and an activating modifier are typically added to a reaction vessel, and a stirring device is used to achieve thorough mixing and surface modification. However, during stirring, the centrifugal force generated by rotation causes the activating modifier and nano-calcium carbonate to be thrown against the inner wall of the reaction vessel, resulting in uneven distribution of the materials within the vessel. Areas near the stirring center may experience poor mixing due to insufficient material concentration, while areas near the inner wall are prone to accumulation, affecting the uniformity of activation modification. Due to the uneven material distribution, the stirring time needs to be extended to achieve thorough mixing, which not only reduces production efficiency but may also lead to energy waste and localized overdose of the activating agent, affecting product quality. Utility Model Content
[0004] The purpose of this invention is to provide a nano-calcium carbonate activated and modified reaction vessel to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a nano-calcium carbonate activation and modification reactor, comprising a reactor body, wherein a stirring assembly and a linkage assembly are provided on the surface and inside of the reactor body, and the stirring assembly includes a motor;
[0006] The linkage component includes:
[0007] Synchronizing pulley one is used to synchronously drive the rotating rod to rotate.
[0008] The rotating rod is used to drive gear one and gear two to rotate;
[0009] Gear 2 is used to drive the abutment rods to move closer or further apart synchronously.
[0010] Preferably, the first synchronous pulley is rotatably connected to the top of the reactor body. A rotating rod is provided at the top of the reactor body, passing through the first synchronous pulley and fixedly connected to it. The bottom of the rotating rod passes through the reactor body and is rotatably connected to it. A gear is passed through and fixed to the bottom of the rotating rod. The top of the gear is rotatably connected to the top of the inner wall of the reactor body. The output shaft of the motor is fixed with the first synchronous pulley. A gear is rotatably connected to the top of the inner wall of the reactor body, meshing with the first gear. A connecting hole is provided inside the gear, and an abutment rod is fitted to the inner wall of the connecting hole. A stabilizing frame is fixed to the inner wall of the reactor body, and a moving rod is slidably connected to the inner side of the stabilizing frame. The bottom of the abutment rod... The part is fixed to the top of the moving rod. A fixed column is fixed to the top of the inner wall of the reactor body. A spring is fixed to the outer surface of the fixed column. The end of the spring away from the fixed column is fixed to the end of the moving rod near the fixed column. A baffle is fixed to the bottom of the moving rod. Protrusions are opened at both ends of the inner wall of the connecting hole. Recesses are opened at both ends of the inner wall of the connecting hole away from the protrusions. When the motor works, the synchronous belt, synchronous pulley 2, synchronous pulley 1, rotating rod, gear 1, and gear 2 rotate. The inner wall of the connecting hole abuts against the surface of the contact rod. Through the spring, the protrusions, and the recesses, the moving rod synchronously drives the baffles to move closer or further away from each other. This allows the activating modifier and nano-calcium carbonate affected by centrifugal force to be gathered inward, improving the uniformity of stirring and the stirring efficiency.
[0011] Preferably, a connecting frame is fixed to the top of the reactor body, and a motor is fixed to the inner side of the connecting frame. The bottom of the output shaft of the motor passes through the reactor body and is rotatably connected to the reactor body. A rotating shaft is rotatably connected to the top of the inner wall of the reactor body. The top of the rotating shaft is fixed to the bottom of the motor's output shaft, and a fixed column passes through the bottom of the rotating shaft. A stirring rod and a spiral blade are fixed to the outer surface of the rotating shaft. When the motor is turned on, the rotating shaft drives the stirring rod and the spiral blade to rotate, thereby stirring and mixing the activating modifier and nano-calcium carbonate.
[0012] Preferably, the surfaces of the first synchronous pulley and the second synchronous pulley are connected by a synchronous belt, which facilitates the synchronous rotation of the first synchronous pulley and the second synchronous pulley.
[0013] Preferably, the top of the reactor body is provided with a feed inlet, the top of the reactor body is provided with an exhaust outlet, and the lower outer surface of the reactor body is provided with a discharge outlet. A filter screen is installed on the top of the exhaust outlet to facilitate the feeding and discharging of materials and the discharge of waste gas. The filter screen can filter the waste gas to avoid affecting personnel.
[0014] Preferably, the surface of the baffle plate has perforations, which will not affect the normal passage of materials.
[0015] Compared with the prior art, this utility model provides a nano-calcium carbonate activated and modified reaction vessel, which has the following beneficial effects:
[0016] 1. This nano-calcium carbonate activation and modification reactor, through the set linkage components, when the motor is working, synchronous wheel two, synchronous wheel one, rotating rod, gear one, and gear two rotate, and the inner wall of the connecting hole abuts against the surface of the contact rod. Through the spring, protrusion, and recess, the moving rod synchronously drives the baffle to move closer or further away from each other, so that the activation modifier and nano-calcium carbonate can be repeatedly gathered inward, improving the uniformity of stirring and improving the stirring efficiency.
[0017] 2. This nano-calcium carbonate activation and modification reactor, through the set stirring components, turns on the motor, and the rotating shaft drives the stirring rod and spiral blade to rotate, so as to stir and mix the activation modifier and nano-calcium carbonate. Attached Figure Description
[0018] Figure 1 This is a front view structural diagram of the present invention;
[0019] Figure 2 This is a cross-sectional view of the present invention from below.
[0020] Figure 3 This is a front view structural diagram of the stirring assembly and linkage assembly of this utility model;
[0021] Figure 4 This is a front view structural diagram of the gear 2, connecting hole, protrusion, and recess of this utility model.
[0022] In the diagram: 1. Reactor body; 2. Feed inlet; 3. Exhaust outlet; 4. Discharge outlet; 5. Stirring assembly; 50. Connecting frame; 51. Motor; 52. Rotating shaft; 53. Spiral blade; 54. Stirring rod; 6. Linkage assembly; 60. Synchronous pulley one; 61. Rotating rod; 62. Gear one; 63. Synchronous pulley two; 64. Gear two; 65. Connecting hole; 66. Abutment rod; 67. Stabilizing frame; 68. Moving rod; 69. Fixed column; 600. Spring; 601. Baffle plate; 602. Recess; 603. Protrusion. Detailed Implementation
[0023] like Figures 1-4As shown, this utility model provides a technical solution: a nano-calcium carbonate activation and modification reactor, including a reactor body 1. The surface and interior of the reactor body 1 are provided with a stirring assembly 5 and a linkage assembly 6. The stirring assembly 5 includes a motor 51. The linkage assembly 6 includes: a first synchronous wheel 60, a rotating rod 61, a first gear 62, a second synchronous wheel 63, a second gear 64, a connecting hole 65, a contact rod 66, a stabilizing frame 67, a moving rod 68, a fixed column 69, a spring 600, a baffle plate 601, a recessed part 602, and a protruding part 603.
[0024] Synchronous pulley 60 is rotatably connected to the top of the reactor body 1. A rotating rod 61 is provided on the top of the reactor body 1, passing through synchronous pulley 60 and fixedly connected to it. The bottom of rotating rod 61 passes through the reactor body 1 and is rotatably connected to it. A gear 62 is passed through and fixed to the bottom of rotating rod 61. The top of gear 62 is rotatably connected to the top of the inner wall of the reactor body 1. Synchronous pulley 60 is fixed to the surface of the output shaft of motor 51. A gear 64 is rotatably connected to the top of the inner wall of the reactor body 1. Gear 62 meshes with gear 64. A connecting hole 65 is provided inside gear 64. An abutment rod 66 is fitted to the inner wall of the connecting hole 65. A stabilizing frame 67 is fixed to the inner wall of the reactor body 1. A moving rod 68 is slidably connected to the inner side of the stabilizing frame 67. The bottom of the abutment rod 66 is fixed to the top of the moving rod 68. A fixing column 69 is fixed to the top of the inner wall of the reactor body 1. A spring 600 is fixed to the outer surface of the fixing column 69. One end of the spring 600 away from the fixed post 69 is fixed to the end of the moving rod 68 near the fixed post 69. A spoiler 601 is fixed to the bottom of the moving rod 68. Protrusions 603 are formed at both ends of the inner wall of the connecting hole 65, and recesses 602 are formed at both ends of the inner wall of the connecting hole 65 away from the protrusions 603. A synchronous belt drives the surfaces of synchronous pulley 60 and synchronous pulley 63. A perforation is formed on the surface of the spoiler 601. When the motor 51 operates, the synchronous pulleys 60 and 60 are connected via the synchronous belt. 0. When rotating synchronously, the rotating rod 61 drives the gear 1 62 and gear 2 64 to rotate. The inner wall of the connecting hole 65 abuts against the surface of the contact rod 66. When the contact rod 66 moves with the connecting hole 65 to the protrusion 603, the contact rod 66 drives the moving rod 68 to move closer to each other. At the same time, the spring 600 is compressed, and the moving rod 68 synchronously drives the baffle 601 to move closer to each other. This allows the activating modifier and nano calcium carbonate affected by centrifugal force to be gathered inward, improving the uniformity of stirring and the stirring efficiency.
[0025] A connecting frame 50 is fixed to the top of the reactor body 1, and a motor 51 is fixed to the inside of the connecting frame 50. The bottom of the output shaft of the motor 51 passes through the reactor body 1, and the output shaft of the motor 51 is rotatably connected to the reactor body 1. A rotating shaft 52 is rotatably connected to the top of the inner wall of the reactor body 1. The top of the rotating shaft 52 is fixed to the bottom of the output shaft of the motor 51, and the bottom of the rotating shaft 52 passes through a fixed column 69. A stirring rod 54 is fixed to the outer surface of the rotating shaft 52, and a spiral blade 53 is fixed to the outer surface of the rotating shaft 52. When the motor 51 is turned on, the rotating shaft 52 drives the stirring rod 54 and the spiral blade 53 to rotate, which can stir and mix the activating modifier and nano calcium carbonate. Through the spiral blade 53, the activating modifier and nano calcium carbonate that have settled to the bottom move upward, improving the stirring efficiency.
[0026] The reactor body 1 has a feed inlet 2 at the top, an exhaust outlet 3 at the top, and a discharge outlet 4 on the lower outer surface of the reactor body 1. A filter screen is installed on the top of the exhaust outlet 3 to facilitate the filtration of exhaust gas and avoid affecting personnel.
[0027] During processing, the activating modifier and nano-calcium carbonate are fed into the feed inlet 2, and the motor 51 is turned on simultaneously. The rotating shaft 52 rotates, which in turn drives the stirring rod 54 and the spiral blade 53 to rotate, thus mixing the activating modifier and nano-calcium carbonate. The spiral blade 53 causes the settled activating modifier and nano-calcium carbonate to rise, improving stirring efficiency. Simultaneously, while the motor 51 is working, the synchronous belt causes the synchronous pulley 63 and synchronous pulley 60 to rotate synchronously. The rotating rod 61 then drives gears 62 and 64 to rotate. At this time, the inner wall of the connecting hole 65 contacts the surface of the contact rod 66. When the contact rod 66 moves with the connecting hole 65 to the protrusion 603, the contact rod 66... The moving rods 68 move closer together, while the spring 600 is compressed. The moving rods 68 simultaneously move the baffles 601 closer together, which causes the activating modifier and nano-calcium carbonate affected by centrifugal force to gather inward, improving the uniformity of mixing and the mixing efficiency. The gear 64 continues to rotate, and the spring 600 is released, causing the contact rod 66 and the moving rod 68 to move into the recess 602, which causes the baffles 601 to move away from each other. Thus, while the motor 51 is working continuously, the baffles 601 move closer or further away from each other, improving the mixing efficiency. When the processing is completed, the material is discharged through the discharge port 4, and the reaction waste gas is discharged through the exhaust port 3 and filtered through the filter screen.
[0028] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A nano-calcium carbonate activated and modified reaction vessel, comprising a reaction vessel body (1), characterized in that: The surface and interior of the reactor body (1) are provided with a stirring assembly (5) and a linkage assembly (6), and the stirring assembly (5) includes a motor (51). The linkage component (6) includes: Synchronous pulley 1 (60) is used to synchronously drive the rotating rod (61) to rotate; Rotating rod (61) is used to drive gear one (62) and gear two (64) to rotate; Gear 2 (64) is used to drive the contact rod (66) to move closer or further away from each other synchronously. The synchronous wheel 1 (60) is rotatably connected to the top of the reactor body (1). A rotating rod (61) is provided on the top of the reactor body (1). The rotating rod (61) passes through the synchronous wheel 1 (60) and is fixedly connected to the synchronous wheel 1 (60). The bottom of the rotating rod (61) passes through the reactor body (1) and is rotatably connected to the reactor body (1). Gear 1 (62) is passed through and fixed at the bottom of the rotating rod (61). The top of the gear 1 (62) is rotatably connected to the top of the inner wall of the reactor body (1). The output shaft surface of the motor (51) is fixed with the synchronous wheel 1 (60). Gear 2 (64) is rotatably connected to the top of the inner wall of the reactor body (1). Gear 1 (62) and gear 2 (64) mesh. The gear 2 (64) has a connecting hole (65) inside. The inner wall of the connecting hole (65) is fitted with an abutment rod (66). The inner wall of the reactor body (1) is fixed with a stabilizing frame (67). The inner side of the stabilizing frame (67) is slidably connected with a moving rod (68). The bottom of the abutment rod (66) is fixed to the top of the moving rod (68). The top of the inner wall of the reactor body (1) is fixed with a fixing column (69). The outer surface of the fixing column (69) is fixed with a spring (600). The end of the spring (600) away from the fixing column (69) is fixed to the end of the moving rod (68) near the fixing column (69). The bottom of the moving rod (68) is fixed with a baffle plate (601). The inner wall of the connecting hole (65) has protrusions (603) at both ends. The inner wall of the connecting hole (65) away from the protrusions (603) has recesses (602) at both ends.
2. The nano-calcium carbonate activated and modified reaction vessel according to claim 1, characterized in that: A connecting frame (50) is fixed to the top of the reactor body (1), and a motor (51) is fixed to the inside of the connecting frame (50). The bottom of the output shaft of the motor (51) passes through the reactor body (1), and the output shaft of the motor (51) is rotatably connected to the reactor body (1). A rotating shaft (52) is rotatably connected to the top of the inner wall of the reactor body (1). The top of the rotating shaft (52) is fixed to the bottom of the output shaft of the motor (51). The bottom of the rotating shaft (52) passes through a fixing column (69). A stirring rod (54) is fixed to the outer surface of the rotating shaft (52), and a spiral blade (53) is fixed to the outer surface of the rotating shaft (52).
3. The nano-calcium carbonate activated and modified reaction vessel according to claim 1, characterized in that: The synchronous pulley one (60) and synchronous pulley two (63) are connected by a synchronous belt for surface transmission.
4. The nano-calcium carbonate activated and modified reaction vessel according to claim 1, characterized in that: The reactor body (1) has a feed inlet (2) at the top, an exhaust port (3) at the top, an outlet (4) on the lower outer surface of the reactor body (1), and a filter screen installed on the top of the exhaust port (3).
5. The nano-calcium carbonate activated and modified reaction vessel according to claim 1, characterized in that: The surface of the spoiler (601) has perforations.