A slab processing aid and processing system

Abstract

The utility model relates to processing device technical field provides a kind of slab processing auxiliary tool and processing system, including slab, with oppositely arranged first board surface and second board surface, second board surface is set to ground;At least one group of support structure, each group of support structure includes multiple support column that are arranged on the first board surface along the first board surface circumferential interval, the end surface of multiple support column away from the first board surface is in the same horizontal plane, and be configured to with the board surface connection of slab to be processed.The scheme provided by the utility model improves the flatness of slab products after processing.

Description

Technical Field

[0001] This utility model relates to the field of processing equipment technology, and more specifically, to a slab processing auxiliary tool and processing system. Background Technology

[0002] With the increasing demands for product quality control, the requirements for machining accuracy are also getting higher and higher. When machining slab products, gantry milling machines are usually used. During machining, slab products need to be clamped and fixed using clamping devices.

[0003] However, since slab products are usually very large in diameter and have strict requirements for flatness and parallelism tolerances, the above clamping method will cause the slab products to deform due to their own weight or cutting force during processing, resulting in the flatness of the processed slab products exceeding the tolerance and failing to meet the requirements of the equipment. Utility Model Content

[0004] The problem this invention addresses is how to improve the flatness of slab products after processing.

[0005] To solve the above problems, this utility model provides a slab processing tool and processing system.

[0006] In a first aspect, the present invention provides a slab processing auxiliary tool, including a plate body having a first plate surface and a second plate surface disposed opposite to each other, the second plate surface being disposed facing the ground; at least one set of support structures, each set of support structures including a plurality of support columns arranged circumferentially on the first plate surface, the end faces of the plurality of support columns away from the first plate surface being on the same horizontal plane and configured to connect with the plate surface of the slab to be processed.

[0007] The beneficial effects of this utility model of slab processing auxiliary tool and processing system are:

[0008] By setting up the above structure, multiple support columns arranged at intervals along the circumference of the first plate surface can provide multi-point support for the slab from below during processing. This can disperse the weight of the slab and the cutting force, minimizing deformation caused by its own weight or cutting force, and ensuring that the flatness of the processed product meets the standards. Furthermore, the ends of the multiple support columns away from the first plate surface are on the same horizontal plane, providing a stable and flat support reference surface for the slab, ensuring that the slab maintains high-precision flatness and parallelism throughout the processing, meeting stringent tolerance requirements.

[0009] Optionally, the plate body is a circular structure, and the plate processing tool includes multiple sets of the support structures, which are arranged at intervals along the radial direction of the plate body.

[0010] Optionally, the number of support columns in each group of support structures gradually increases in the direction from the center of the plate to the edge of the plate.

[0011] Optionally, the first plate surface is further provided with at least one annular groove extending circumferentially along the first plate surface. The number of the annular grooves is the same as that of the support structure and they are arranged in a one-to-one correspondence. The bottom wall of the annular groove is parallel to the end face of the support column away from the first plate surface, and the end of the support column near the first plate surface is connected to the bottom wall of the groove.

[0012] Optionally, the end of the support column near the first plate surface has an external thread structure, and the bottom wall of the groove has a threaded hole corresponding to the external thread structure. The support column and the bottom wall of the groove are threadedly connected to the threaded hole through the external thread structure.

[0013] Optionally, the slab processing tool further includes at least one set of reinforcing structures, each set of reinforcing structures including multiple reinforcing plates connected sequentially end to end along the circumference of the second plate surface, and the sidewall of each reinforcing plate facing the second plate surface is connected to the second plate surface.

[0014] Optionally, the reinforcing plates of each set of the reinforcing structures are connected to form a regular polygon, and the blank processing tool includes multiple sets of the reinforcing structures, which are arranged at radial intervals along the plate.

[0015] Optionally, the reinforcing structure further includes reinforcing ribs extending radially along the plate body, one end of the reinforcing ribs being connected to the connection point of two adjacent reinforcing plates, and the other end of the reinforcing ribs being connected to the corresponding connection point of the connection point of the two adjacent reinforcing plates along the radial direction of the plate body.

[0016] Optionally, the slab processing tool further includes a lifting device, which is disposed on the side wall of the slab and / or the outer side wall of the reinforcing plate.

[0017] Secondly, this utility model provides a processing system, including the above-mentioned slab processing auxiliary tool.

[0018] The processing system of this embodiment has the same beneficial effects over the prior art as the slab processing auxiliary tool described above, and will not be repeated here. Attached Figure Description

[0019] Figure 1 A schematic diagram of the slab processing auxiliary tool provided in the embodiment of this utility model;

[0020] Figure 2 A structural schematic diagram of the slab processing fixture provided in an embodiment of this utility model from another perspective;

[0021] Figure 3 This is a top view of the plate body provided in an embodiment of the present utility model;

[0022] Figure 4 A schematic diagram of the structure of the support column provided in an embodiment of this utility model;

[0023] Explanation of reference numerals in the attached figures:

[0024] Panel 10, First panel 11, Second panel 12

[0025] Support column 21, external thread structure 22,

[0026] Annular groove 30, threaded hole 31

[0027] Reinforcing structure 40, reinforcing plate 41, reinforcing rib 42

[0028] Lifting components 50. Detailed Implementation

[0029] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Although some embodiments of this utility model are shown in the drawings, it should be understood that this utility model can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this utility model. It should be understood that the drawings and embodiments of this utility model are for illustrative purposes only and are not intended to limit the scope of protection of this utility model.

[0030] The term "comprising" and its variations as used herein are open-ended, meaning "including but not limited to"; the term "based on" means "at least partially based on"; the term "one embodiment" means "at least one embodiment"; the term "another embodiment" means "at least one additional embodiment"; the term "some embodiments" means "at least some embodiments"; and the term "optionally" means "optional embodiments". Definitions of other terms will be given in the following description. It should be noted that the concepts of "first," "second," etc., mentioned in this utility model are only used to distinguish different devices, modules, or units, and are not used to limit the order of functions performed by these devices, modules, or units or their interdependencies.

[0031] It should be noted that the terms "one" and "multiple" used in this utility model are illustrative rather than restrictive. Those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0032] like Figures 1 to 4As shown, the slab processing auxiliary tool provided in this embodiment of the present invention includes a plate body 10, having a first plate surface 11 and a second plate surface 12 arranged opposite to each other, the second plate surface 12 being arranged facing the ground; at least one set of support structures, each set of support structures including a plurality of support columns 21 arranged at intervals along the circumference of the first plate surface 11 on the first plate surface 11, the end faces of the plurality of support columns 21 away from the first plate surface 11 being on the same horizontal plane, and being configured to connect with the plate surface of the slab to be processed.

[0033] In this embodiment, by setting the above structure, multiple support columns 21 arranged at intervals along the circumference of the first plate surface 11 can provide multi-point support for the slab blank from below during processing. This can disperse the weight of the slab blank and the cutting force, and avoid deformation caused by its own weight or cutting force as much as possible, ensuring that the flatness of the processed product meets the standard. Furthermore, the end faces of the multiple support columns 21 away from the first plate surface 11 are on the same horizontal plane, which provides a stable and flat support reference surface for the slab blank, ensuring that the slab blank maintains high-precision flatness and parallelism during processing, and meets stringent tolerance requirements.

[0034] In this embodiment, the plate 10 adopts a segmented design and is spliced ​​together from multiple arc-shaped substrates. This reduces the processing difficulty of the plate 10 and thus helps to improve the processing efficiency of the plate 10.

[0035] In this embodiment, the arc-shaped substrate is a steel plate. Since the steel plate has good strength and rigidity, it can withstand the large self-weight, cutting force and vibration impact generated by the blank to be processed during the processing, ensuring that the plate 10 is not easily deformed during use, providing stable and reliable support for the blank to be processed, thereby ensuring the processing accuracy of the blank to be processed.

[0036] Furthermore, steel plates have excellent processing performance and can be processed into the required arc-shaped substrates and sizes through various processes such as cutting, welding, and stamping, thus meeting the design requirements of processing auxiliary tools for different specifications of slab blanks.

[0037] In some embodiments, the height of the support column 21 is set to be adjustable, for example by using threaded lifting or hydraulic lifting. The height of each support column 21 can be adjusted according to the actual shape and processing requirements of different blanks to be processed, thereby further improving the accuracy and adaptability of the support and ensuring that the blanks to be processed are in the best processing state.

[0038] This will further improve the applicability and scope of the device, so as to meet the usage requirements in different processing environments.

[0039] like Figures 1 to 4As shown, optionally, the plate body 10 has a circular structure, and the plate processing auxiliary tool includes multiple sets of support structures, which are arranged at intervals along the radial direction of the plate body 10.

[0040] By setting up the above structure, multiple sets of support structures are arranged radially at intervals, forming a denser and more uniform support system. This not only better disperses the self-weight and cutting force of the slab to be processed during processing, preventing deformation caused by excessive local stress on the slab, but also allows for adjustment of the number and layout of support structures used for slabs of different sizes and weights. This significantly improves the versatility and adaptability of the device, meeting diverse processing needs.

[0041] In this embodiment, there are three sets of support structures, which can meet the support requirements of the slab to be processed, while avoiding excessive support structures that would increase production costs.

[0042] like Figure 1 As shown, optionally, the number of support columns 21 in each set of support structures gradually increases in the direction from the center of the plate 10 toward the edge of the plate 10.

[0043] By setting up the above structure, since the edge part of the slab to be processed is farther from the central support point during processing, it bears a greater torque. This embodiment, by increasing the number of edge support columns 21, can effectively disperse stress and avoid deformation caused by stress concentration in the edge area of ​​the slab, thereby ensuring the overall processing accuracy of the slab. At the same time, it can also reduce vibration caused by uneven support, thus helping to improve the processing quality of the slab.

[0044] In some embodiments, the support column 21 may be made of alloy material, such as titanium alloy or aluminum alloy, which can reduce the overall weight of the device while ensuring the support strength, thereby facilitating the handling of the device and improving the service life of the support column 21.

[0045] like Figure 1 As shown, optionally, the first plate surface 11 is also provided with at least one annular groove 30 extending circumferentially along the first plate surface 11. The number of annular grooves 30 is the same as that of the support structure and they are arranged in a one-to-one correspondence. The bottom wall of the annular groove 30 is parallel to the end face of the support column 21 away from the first plate surface 11, and the end of the support column 21 near the first plate surface 11 is connected to the bottom wall of the groove.

[0046] By setting the above structure, the annular groove 30 provides a good mounting surface for the support column 21. When installing the support column 21, it can ensure that the end faces of multiple support columns 21 that are away from the first plate surface 11 are more likely to be on the same horizontal plane, thereby greatly improving the accuracy and efficiency of the support column 21 installation, reducing the time and error of manual calibration, and helping to ensure the accuracy of the slab processing. At the same time, the annular groove 30 can restrict the horizontal displacement of the support column 21, and reduce the risk of the support column 21 loosening or shifting when facing external forces during the slab processing.

[0047] In this embodiment, there are three annular grooves 30, which can meet the installation requirements of the support column 21 without increasing the production cost by having too many annular grooves 30.

[0048] In some embodiments, an elastic buffer layer, such as a rubber pad, can be provided on the bottom wall of the annular groove 30. The support column 21 is connected to the bottom wall of the groove through the rubber pad. When the blank to be processed vibrates during processing, the rubber pad can absorb and buffer the impact force, which can reduce the vibration transmitted to the plate 10, thereby protecting the structure of the plate 10 and extending the service life of the plate 10.

[0049] Optionally, the end of the support column 21 near the first plate surface 11 has an external thread structure 22, and the bottom wall of the groove has a threaded hole 31 corresponding to the external thread structure 22. The support column 21 and the bottom wall of the groove are threadedly connected through the external thread structure 22 and the threaded hole 31.

[0050] By setting the above structure, the threaded connection can provide a reliable locking force, which can prevent the support column 21 from loosening or falling off during the processing of the blank to be processed, thereby ensuring the support stability of the support column 21 and helping to ensure the processing accuracy of the blank to be processed. At the same time, by rotating the support column 21 a certain number of times, the height of the support column 21 can be controlled, and the flatness of the support can be finely adjusted, thereby further improving the processing accuracy of the blank to be processed. In addition, the threaded connection method also facilitates the installation and disassembly of the support column 21, thereby improving the efficiency of the threaded connection.

[0051] Optionally, the reinforcing plates 41 of each set of reinforcing structures 40 are connected to form a regular polygon, and the slab processing tool includes multiple sets of reinforcing structures 40, which are arranged at radial intervals along the plate body 10.

[0052] By setting the above structure, since the regular polygonal structure has symmetrical characteristics, the reinforcing plate 41 can evenly distribute the external force when it is subjected to force, avoid stress concentration in local areas, thereby improving the structural strength and stability of the entire plate 10. In addition, the regular polygonal structure can reduce the deformation of the plate 10, thereby extending the service life of the plate 10.

[0053] In this embodiment, the reinforcing plates 41 of each set of reinforcing structures 40 are connected to form a regular octagon. Of course, in other embodiments, the reinforcing plates 41 of each set of reinforcing structures 40 may also be connected to form a regular hexagon or other structures.

[0054] In this embodiment, two sets of reinforcing structures 40 are provided, and the two sets of reinforcing structures 40 are arranged radially at intervals along the plate 10. This can ensure the structural strength of the plate 10 as much as possible, so as to extend the service life of the plate 10.

[0055] Optionally, the reinforcing structure 40 further includes a reinforcing rib 42 extending radially along the plate 10, one end of the reinforcing rib 42 being connected to the connection point of two adjacent reinforcing plates 41, and the other end of the reinforcing rib 42 being connected to the corresponding connection point of the connection point of the two adjacent reinforcing plates 41 along the radial direction of the plate 10.

[0056] By setting the above structure, the reinforcing rib 42 and the reinforcing plate 41 form a hub-type support system. When the plate 10 is subjected to force, the reinforcing rib 42 can directly transmit the force from the edge to the center of the plate 10, reducing the bending deformation of the regular polygonal reinforcing plate 41.

[0057] Optionally, the slab processing aids also include a lifting component 50, which is disposed on the side wall of the slab 10 and / or the outer side wall of the reinforcing plate 41.

[0058] By setting up the above structure, the device can be moved using lifting equipment such as cranes and overhead cranes by using the lifting component 50, thereby reducing labor costs and handling risks, and improving the handling efficiency of the device.

[0059] In this embodiment, the slab processing auxiliary tool also includes four lifting components 50. The four lifting components 50 are evenly spaced along the circumference of the plate body 10, so that the slab processing auxiliary tool is subjected to more balanced force during lifting, avoiding deformation of the slab processing auxiliary tool due to single-point lifting or unreasonable lifting points, thereby effectively protecting the structural integrity of the slab processing auxiliary tool and extending its service life.

[0060] This utility model embodiment also provides a processing system including the above-mentioned slab processing auxiliary tool.

[0061] The processing system of this embodiment has the same beneficial effects over the prior art as the slab processing auxiliary tool described above, and will not be repeated here.

[0062] Although the present invention has been disclosed above, its protection scope is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, and all such changes and modifications will fall within the protection scope of the present invention.

Claims

1. A slab processing auxiliary tool, characterized in that, include: The plate (10) has a first plate surface (11) and a second plate surface (12) disposed opposite to each other, the second plate surface (12) being disposed facing the ground; At least one set of support structures, each set of support structures including a plurality of support columns (21) arranged circumferentially on the first plate surface (11), the end faces of the plurality of support columns (21) away from the first plate surface (11) being on the same horizontal plane and configured to connect with the plate surface of the blank to be processed.

2. The slab processing auxiliary tool according to claim 1, characterized in that, The plate (10) has a circular structure, and the plate processing tool includes multiple sets of the support structure, which are arranged at radial intervals along the plate (10).

3. The slab processing auxiliary tool according to claim 2, characterized in that, The number of support columns (21) in each set of support structures gradually increases in the direction from the center of the plate (10) toward the edge of the plate (10).

4. The slab processing auxiliary tool according to claim 1, characterized in that, The first plate surface (11) is also provided with at least one annular groove (30) extending circumferentially along the first plate surface (11). The number of the annular grooves (30) is the same as that of the support structure and they are arranged in a one-to-one correspondence. The bottom wall of the annular groove (30) is parallel to the end face of the support column (21) away from the first plate surface (11). The end of the support column (21) near the first plate surface (11) is connected to the bottom wall of the groove.

5. The slab processing auxiliary tool according to claim 4, characterized in that, The support column (21) has an external thread structure (22) at one end near the first plate surface (11), and the bottom wall of the groove has a threaded hole (31) corresponding to the external thread structure (22). The support column (21) and the bottom wall of the groove are threadedly connected through the external thread structure (22) and the threaded hole (31).

6. The slab processing auxiliary tool according to claim 1, characterized in that, The slab processing tool also includes at least one set of reinforcing structures (40), each set of reinforcing structures (40) includes a plurality of reinforcing plates (41) connected sequentially from end to end along the circumference of the second plate surface (12), and the sidewall of each reinforcing plate (41) facing the second plate surface (12) is connected to the second plate surface (12).

7. The slab processing auxiliary tool according to claim 6, characterized in that, The reinforcing plates (41) of each set of the reinforcing structures (40) are connected to form a regular polygon. The blank processing tool includes multiple sets of the reinforcing structures (40), which are arranged at radial intervals along the plate body (10).

8. The slab processing auxiliary tool according to claim 6, characterized in that, The reinforcing structure (40) further includes a reinforcing rib (42) extending radially along the plate (10), one end of the reinforcing rib (42) being connected to the connection point of two adjacent reinforcing plates (41), and the other end of the reinforcing rib (42) being connected to the connection point of two adjacent reinforcing plates (41) at a corresponding connection point along the radial direction of the plate (10).

9. The slab processing auxiliary tool according to claim 6, characterized in that, The slab processing tool also includes a lifting component (50), which is located on the side wall of the slab body (10) and / or the outer side wall of the reinforcing plate (41).

10. A processing system, characterized in that, Includes the slab processing tools as described in any one of claims 1 to 9.

Images