A film pasting device
By designing an automated film-applying device, which utilizes a rolling assembly and a cutting mechanism to automate the film application of decorative parts, the problems of unevenness, numerous air bubbles, and wrinkles caused by manual film application are solved, thereby improving the efficiency and quality of film application.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 泰州星瑞精密工业有限公司
- Filing Date
- 2025-06-16
- Publication Date
- 2026-06-16
AI Technical Summary
In existing technologies, the manual application of protective film during the production of decorative parts suffers from problems such as unevenness of the protective film, numerous air bubbles, wrinkles, and low application efficiency.
A film-applying device is designed, comprising first and second rolling components, a feeding roller, and a cutting component. It utilizes a cylinder-driven rubber wheel rolling component to achieve automated film application, and combines a guiding mechanism and a translation mechanism to ensure flat film application and efficient cutting.
Automated film application has been achieved, ensuring a tight fit between the film and the product without bubbles or wrinkles, thus improving production efficiency and yield while reducing manual operations.
Smart Images

Figure CN224360691U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film application equipment technology, and in particular to a film application device. Background Technology
[0002] During the production of decorative parts, a protective film is typically applied to the unprocessed areas of the exterior to protect them from damage caused by chips or scratches during processing and transportation. Currently, this is mainly done manually. However, this method suffers from several problems, including uneven adhesion of the protective film to the laminating device, numerous air bubbles and wrinkles, low yield, and low efficiency. Therefore, a new laminating device is urgently needed to address these issues. Utility Model Content
[0003] The purpose of this invention is to overcome the defects in the existing technology and provide a film application device.
[0004] To achieve the above objectives, the technical solution of this utility model is to design a film application device, including...
[0005] A first rolling assembly, the first rolling assembly including at least a first driving member, the first driving member being provided with a first rolling member;
[0006] The second rolling assembly is disposed in front of the first rolling assembly along the film application direction. The second rolling assembly includes at least a second driving member, on which the second driving member is provided with the second rolling member.
[0007] A feed roller is disposed around the second rolling assembly;
[0008] A cutting assembly is disposed on one side between a first rolling assembly and a second rolling assembly, and the cutting assembly includes at least a third driving member, on which scissors are provided.
[0009] In a further preferred embodiment, the cutting assembly further includes a fourth driving component, on which a driving plate is provided, and the third driving component is disposed on the driving plate.
[0010] In a further preferred embodiment, the cutting assembly further includes a linear guide rail and a linear slider, the fourth driving component is connected to the linear slider, the linear slider is provided with an inclined driving plate, and the third driving component is disposed on the driving plate.
[0011] In a further preferred embodiment, the lower end of the second driving member is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to a second support member. The second support member is hinged above the workpiece, and the second rolling member is rotatably mounted on the second support member.
[0012] In a further preferred embodiment, the second support member is further provided with a film-applying guide mechanism. The film-applying guide mechanism includes at least a first guide roller, a second guide roller, and a third guide roller. The first guide roller, the second guide roller, and the third guide roller are arranged at different heights on the second support member. A guide member is also provided between the third guide roller and the second rolling member, and a guide channel is provided on the guide member.
[0013] A further preferred technical solution also includes a translation mechanism, which includes two sets of support columns. Each set of support columns is respectively arranged on one side of the support platform along the film application direction. Each set of support columns is provided with a guide rail, and a crossbeam spans the two guide rails. The crossbeam is provided with a lifting bracket, and the first rolling assembly, the second rolling assembly, the cutting assembly, and the feeding roller are arranged on the lifting bracket.
[0014] In a further preferred embodiment, the crossbeam is provided with a vertical plate, the vertical plate is provided with a linear guide rail, the linear guide rail is provided with a slider, the lifting bracket is disposed on the slider, and the vertical plate is also provided with a fifth driving component, which is connected to the lifting bracket.
[0015] In a further preferred embodiment, there are two support platforms, each of which is mounted on a pair of guide rails.
[0016] A further preferred technical solution includes a frame, on which two first guide rails are provided along the film application direction, and a first support platform is provided on the first guide rails. The first support platform is driven by a drive mechanism to reciprocate linearly along the guide rails.
[0017] A further preferred technical solution includes a frame, on which two second guide rails are provided along the film application direction on the frame inside the first guide rail, and a second support platform is provided on the second guide rails. The second support platform is driven to reciprocate linearly along the guide rails by a drive mechanism.
[0018] The advantages and beneficial effects of this utility model are: automatic film application is achieved through the film application device, the film is applied smoothly and adheres to the product without bubbles or wrinkles, resulting in high yield and high film application efficiency.
[0019] Compared with existing technologies, this invention achieves feeding and material transfer through two supports in the film-applying mechanism. Feeding automatically delivers the parts to be film-applied into the mechanism, and after the mechanism completes the automatic film application, material transfer automatically removes the film-applied parts from the mechanism, thus automating the feeding, film application, and unloading of the parts. The conveying mechanism enables automatic loading and unloading of the film rolls. Therefore, this film-applying machine eliminates the need for manual feeding, unloading, and film roll loading / unloading, achieving fully automated film application, saving time and labor, and increasing production efficiency. Attached Figure Description
[0020] Figure 1 This is an isometric drawing of the present invention;
[0021] Figure 2 This is one of the partial isometric views of this utility model;
[0022] Figure 3 This is the second partial isometric view of this utility model;
[0023] In the diagram: 1. Frame; 2. Supporting column;
[0024] 3. Support platform; 31. First support platform; 32. First guide rail; 33. Second guide rail; 34. Second support platform;
[0025] 4. Film application guiding mechanism; 41. First guide roller; 42. Second guide roller; 43. Third guide roller; 44. Guide component;
[0026] 5. Feed roller;
[0027] 6. Second rolling assembly; 61. Second drive component; 62. Connecting rod; 63. Second support component; 64. Second rolling component;
[0028] 7. First rolling assembly; 71. First rolling element; 72. First driving element;
[0029] 8. Cutting component; 81. Third drive component; 82. Scissors; 83. Drive plate; 85. Fourth drive component;
[0030] 9. Guide rail; 10. Fifth drive component; 11. Vertical plate; 12. Horizontal beam; 13. Lifting bracket. Detailed Implementation
[0031] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0032] like Figure 1-3 As shown, a film-applying device includes a support platform 3, which is used to place the workpiece to be covered with film.
[0033] Above the support platform 3 is a first rolling component 7 that can move relative to the support platform 3 along the film application direction. The first rolling component 7 presses the film firmly onto the workpiece, so that the film is tightly attached to the workpiece.
[0034] The first rolling assembly 7 includes a first rolling element 71 and a first driving element 72 that drives the first rolling element 71 to move up and down. When applying the film, the first rolling element 71 is driven by the first driving element 72 to press the film against the workpiece. After the film is applied, the first rolling element 71 is driven away from the workpiece by the first driving element 72. Specifically, the first driving element 72 is suspended above the workpiece, and a first support is provided at the lower end of the first driving element 72. The first rolling element 71 is rotatably mounted on the first support, and the first driving element 72 drives the first rolling element 71 to move up and down above the workpiece.
[0035] In one embodiment, the first driving member 72 is any one of a cylinder, a hydraulic cylinder, or an electric cylinder. Preferably, the first driving member 72 is a cylinder, and the piston rod of the cylinder is provided with the first support member. The first support member is preferably a bearing support. The first support member is provided with a first rolling member 71 rotatably connected to it. The first rolling member 71 is preferably a rubber wheel. The rubber wheel has high elasticity and can deform and quickly return to its original shape when subjected to pressure or impact. This allows the rubber wheel to effectively absorb vibration and protect the surface of the workpiece. The rubber wheel can reduce the damage of vibration to the workpiece. The rubber molecular structure is compact and resistant to friction and wear. It can maintain its performance even after long-term use on rough surfaces. The high coefficient of friction of rubber ensures that the wheel is not easy to slip when in contact with the ground. Compared with metal or hard plastic wheels, the noise generated by the rubber wheel when rolling is significantly reduced.
[0036] Along the direction of film application movement, a second rolling assembly 6 is provided in front of the first rolling assembly 7. The second rolling assembly 6 presses the film firmly onto the workpiece, so that the film is tightly attached to the workpiece. At the same time, the second rolling assembly 6 makes the film inclined in front of the first rolling assembly 7.
[0037] The second rolling assembly 6 includes a second rolling member 64, a linkage mechanism, and a second driving member 61 that drives the second rolling member 64 to move up and down. During film application, the second rolling member 64 is driven by the second driving member 61 to press the film against the workpiece. After film application, the second rolling member 64 is driven away from the workpiece by the second driving member 61, so that the film is inclined in front of the first rolling assembly 7 for easy cutting. Specifically, the second driving member 61 is suspended above the workpiece and hinged above the workpiece. The lower end of the second driving member 61 is hinged to one end of the connecting rod 62, and the other end of the connecting rod 62 is hinged to the second support member 63. The second support member 63 is hinged above the workpiece. The second rolling member 64 is rotatably mounted on the second support member 63. The second driving member 61 drives the second rolling member 64 to move up and down above the workpiece.
[0038] In one embodiment, the second driving member 61 is any one of a cylinder, hydraulic cylinder, or electric cylinder. Preferably, the second driving member 61 is a cylinder, with one end of a connecting rod 62 hinged to the piston rod of the cylinder, and the other end of the connecting rod 62 hinged to the second support member 63. The second support member 63 is preferably a support plate, with one end hinged above the workpiece and the other end hinged to the connecting rod 62. The second support member 63 is provided with a second rolling member 64 rotatably connected to it. The second rolling member 64 is preferably a rubber wheel. The rubber wheel has high elasticity and can deform and quickly return to its original shape when subjected to pressure or impact. This allows the rubber wheel to effectively absorb vibration and protect the surface of the workpiece. The rubber wheel can reduce the damage of vibration to the workpiece. The rubber molecular structure is compact and resistant to friction and wear. It can maintain its performance even after long-term use on rough surfaces. The high coefficient of friction of rubber ensures that the wheel is not easy to slip when in contact with the ground. Compared with metal or hard plastic wheels, the noise generated by the rubber wheel when rolling is significantly reduced.
[0039] The second support member 63 is also provided with a film-applying guide mechanism 4. The film-applying guide mechanism 4 includes at least a first guide roller 41, a second guide roller 42, and a third guide roller 43. The first guide roller 41, the second guide roller 42, and the third guide roller 43 are arranged at different heights on the second support member 63. A guide member 44 is also provided between the third guide roller 43 and the second rolling member 64. A guide channel is opened on the guide member 44. The film passes through the guide channel and matches with the second rolling member 64.
[0040] A feeding roller 5 is provided near the first guide roller 41. The rolled film is installed on the feeding roller 5 and passes through the first guide roller 41, the second guide roller 42, the third guide roller 43, and the guide member 44 in sequence, and then matches with the second rolling member 64 and the first rolling member 71.
[0041] To cut and separate the film after application, a cutting component 8 is also included. The cutting component 8 is disposed on one side between the first rolling component 7 and the second rolling component 6. The cutting component 8 can extend between the first rolling component 7 and the second rolling component 6 to cut the film.
[0042] The cutting assembly 8 includes scissors 82 and a third driving member 81. The handle of the scissors 82 is connected to the third driving member 81. The third driving member 81 drives the scissors 82 to open or close to cut the film. It also includes a fourth driving member 84. The fourth driving member 84 drives the scissors 82 and the third driving member 81 to extend from the outside of the first rolling assembly 7 and the second rolling assembly 6 into the space between the first rolling assembly 7 and the second rolling assembly 6 to cut the film. Then, the fourth driving member 84 drives the scissors 82 and the third driving member 81 to return from the space between the first rolling assembly 7 and the second rolling assembly 6 to the outside. The fourth driving member 84 is arranged perpendicular to the film application direction. The fourth driving member 84 is provided with a driving plate 83, and the third driving member 81 is disposed on the driving plate 83.
[0043] In one embodiment, the third driving component 81 is any one of a cylinder, a hydraulic cylinder, or an electric cylinder. Preferably, the third driving component 81 is a cylinder, which drives the scissors 82 to open or close to cut the film.
[0044] The fourth driving component 84 is any one of a pneumatic cylinder, a hydraulic cylinder, or an electric cylinder. Preferably, the fourth driving component 84 is a pneumatic cylinder. In one embodiment, the cutting assembly 8 further includes a linear guide rail and a linear slider. The fourth driving component 84 is connected to the linear slider. The linear slider is provided with an inclined driving plate 83. The third driving component 81 is disposed on the driving plate 83.
[0045] To enable the first rolling assembly 7, the second rolling assembly 6, and the cutting assembly 8 to translate relative to the support platform 3, a translation mechanism is also included. This translation mechanism comprises two sets of support columns 2, each set positioned on one side of the support platform 3 along the film application direction. Each set of support columns 2 has a guide rail 9, and a crossbeam 12 spans the two guide rails 9. The crossbeam 12 is driven by a drive mechanism to reciprocate linearly along the guide rails. Preferably, the drive mechanism is a motor outputting rotary motion, which is converted into linear motion by a transmission mechanism. The transmission mechanism can employ a ball screw: balls are embedded between the screw and nut, resulting in low friction and an efficiency of 90%~96%, suitable for high-precision equipment; or a synchronous belt: a toothed belt meshes with a pulley, providing slip-free transmission, oil resistance, and wear resistance, suitable for long-distance, low-speed transmission.
[0046] The crossbeam 12 is provided with a lifting bracket 13. The first rolling assembly 7, the second rolling assembly 6, the cutting assembly 8, and the feeding roller 5 are arranged on the lifting bracket 13. The first rolling assembly 7, the second rolling assembly 6, the cutting assembly 8, and the feeding roller 5 can be lifted and lowered as a whole with the lifting bracket 13, so as to move closer to or further away from the workpiece on the support platform 3.
[0047] In one embodiment, the crossbeam 12 is provided with a vertical plate 11, the vertical plate 11 is provided with a linear guide rail, the linear guide rail is provided with a slider, the lifting bracket 13 is disposed on the slider, and the vertical plate 11 is also provided with a fifth driving member 10, the fifth driving member 10 is connected to the lifting bracket 13, and the fifth driving member 10 is any one of a cylinder, a hydraulic cylinder, or an electric cylinder. Preferably, the fifth driving member 10 is a cylinder.
[0048] To achieve alternating feeding, there are two support platforms 3, each mounted on a pair of guide rails. Specifically, the film-applying device includes a frame 1, on which two first guide rails 32 are provided along the film-applying direction. A first support platform 31 is provided on the first guide rail 32. The first support platform 31 is driven to reciprocate linearly along the guide rail by a drive mechanism. The drive mechanism is preferably a motor that outputs rotary motion, which is converted into linear motion by a transmission mechanism. The transmission mechanism can be a ball screw: balls are embedded between the screw and the nut, resulting in low friction and an efficiency of 90%~96%, suitable for high-precision equipment; or a synchronous belt: a toothed belt meshes with a pulley, providing transmission without slippage, oil resistance, and wear resistance, suitable for long-distance medium-low speed transmission.
[0049] Two second guide rails 33 are provided on the frame 1 inside the first guide rail 32 along the film application direction. A second support platform 34 is provided on the second guide rail 33. The second support platform 34 is driven to reciprocate linearly along the guide rail by a drive mechanism. The drive mechanism is preferably a motor that outputs rotary motion, which is converted into linear motion by a transmission mechanism. The transmission mechanism can be a ball screw: balls are embedded between the screw and the nut, resulting in low friction and an efficiency of 90%~96%, suitable for high-precision equipment; or a synchronous belt: a toothed belt meshes with a pulley, resulting in no slippage during transmission, oil resistance and wear resistance, suitable for long-distance medium and low-speed transmission.
[0050] The first guide rail 32 and the second guide rail 33 have a height difference in the vertical direction, so that the first support platform 31 and the second support platform 34 can be alternately fed without interference.
[0051] The film-applying device mounts the workpiece on the support platform 3, and then the support platform 3 moves to the film-applying working area. The fifth driving component 10 drives the lifting bracket to descend, and the first rolling assembly 7, the second rolling assembly 6, the cutting assembly 8, and the feeding roller 5 move down as a whole with the lifting bracket 13. The first rolling element 71 of the first rolling assembly 7 and the second rolling element 64 of the second rolling assembly 6 press down to apply the film from the initial position of the workpiece. Then, the crossbeam 12 drives the first rolling assembly 7 and the second rolling assembly 6 to move to the end position along the film-applying direction to complete the film application. Then, the second rolling element 64 of the second rolling assembly 6 rises, so that the film is inclined in front of the first rolling assembly 7. The cutting assembly 8 can extend between the first rolling assembly 7 and the second rolling assembly 6 to cut the film. Then, the first rolling assembly 7 rises to complete the film application.
[0052] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A film-applying device, characterized in that, include A first rolling assembly, the first rolling assembly including at least a first driving member, the first driving member being provided with a first rolling member; The second rolling assembly is disposed in front of the first rolling assembly along the film application direction. The second rolling assembly includes at least a second driving member, on which the second driving member is provided with the second rolling member. A feed roller is disposed around the second rolling assembly; A cutting assembly is disposed on one side between a first rolling assembly and a second rolling assembly, and the cutting assembly includes at least a third driving member, on which scissors are provided.
2. The film-applying device according to claim 1, characterized in that, The cutting assembly also includes a fourth driving component, on which a driving plate is provided, and the third driving component is disposed on the driving plate.
3. The film-applying device according to claim 2, characterized in that, The cutting assembly also includes a linear guide rail and a linear slider. The fourth driving component is connected to the linear slider. The linear slider is provided with an inclined driving plate, and the third driving component is disposed on the driving plate.
4. The film-applying device according to claim 1, characterized in that, The lower end of the second driving member is hinged to one end of a connecting rod, and the other end of the connecting rod is hinged to a second support member. The second support member is hinged above the workpiece, and the second rolling member is rotatably mounted on the second support member.
5. A film-applying device according to claim 4, characterized in that, The second support member is also provided with a film-applying guide mechanism, which includes at least a first guide roller, a second guide roller, and a third guide roller. The first guide roller, the second guide roller, and the third guide roller are arranged at different heights on the second support member. A guide member is also provided between the third guide roller and the second rolling member, and a guide channel is provided on the guide member.
6. The film-applying device according to claim 1, characterized in that, It also includes a translation mechanism, which includes two sets of support columns. Each set of support columns is respectively arranged on one side of the bearing platform along the film application direction. Each set of support columns is provided with a guide rail, and a crossbeam spans the two guide rails. The crossbeam is provided with a lifting bracket. The first rolling assembly, the second rolling assembly, the cutting assembly, and the feeding roller are arranged on the lifting bracket.
7. A film-applying device according to claim 6, characterized in that, The crossbeam is provided with a vertical plate, the vertical plate is provided with a linear guide rail, the linear guide rail is provided with a slider, the lifting bracket is provided on the slider, and the vertical plate is also provided with a fifth driving component, which is connected to the lifting bracket.
8. A film-applying device according to claim 6, characterized in that, There are two support platforms, each of which is mounted on a pair of guide rails.
9. A film-applying device according to claim 8, characterized in that, The device includes a frame, on which two first guide rails are provided along the film application direction. A first support platform is provided on the first guide rails, and the first support platform is driven to reciprocate linearly along the guide rails by a drive mechanism.
10. A film-applying device according to claim 9, characterized in that, The device includes a frame, on which two second guide rails are provided along the film application direction inside the first guide rail. A second support platform is provided on the second guide rail, and the second support platform is driven to reciprocate linearly along the guide rail by a drive mechanism.