A defect detection device for power equipment pipeline

Abstract

The utility model relates to electric power pipeline detection technical field, concretely is a kind of defect detection device for electric power equipment pipeline, including base, still including flaw detector, rotating mechanism and moving mechanism, rotating mechanism includes drive assembly and two transmission rollers, the top end of base is symmetrically equipped with four mounting plates, the both ends of each transmission roller are hinged with two mounting plates, drive assembly is located between two transmission rollers, moving mechanism includes fixed frame, telescopic component and transmission assembly, fixed frame is located above base, flaw detector is installed on fixed frame, telescopic component is located between fixed frame and base, transmission assembly is located between telescopic component and drive assembly, by setting drive assembly and two transmission rollers, utilize drive assembly can drive two transmission rollers rotation, further can realize the rotation of pipeline located above two transmission rollers, and it is convenient for flaw detector to carry out all-round defect detection to the circumferential of pipeline.

Description

Technical Field

[0001] This utility model relates to the field of power pipeline inspection technology, specifically a defect detection device for power equipment pipelines. Background Technology

[0002] Power pipelines are pipes used to transmit electricity, mainly used in urban power grids and power engineering. After the power pipelines are manufactured, their surfaces need to be inspected for defects.

[0003] A Chinese utility model patent with publication number CN214426741U discloses an inspection device for power pipelines, including two symmetrical support legs. A rotating mechanism is installed between the two support legs, and a pipeline fixing mechanism is installed on the rotating mechanism. The pipeline fixing mechanism has a pipeline to be inspected. The rotating mechanism includes a fixed support ring, which is fixed between the two support legs. A flaw detector fixing ring is rotatably provided inside the fixed support ring, and a flaw detector for detecting surface cracks of the pipeline is fixedly installed on the flaw detector fixing ring.

[0004] The aforementioned power pipeline inspection equipment, while capable of performing omnidirectional inspection of the pipeline, cannot move the pipeline or inspect different locations within it, resulting in incomplete inspection. To address this issue, a defect detection device for power equipment pipelines is now provided. Utility Model Content

[0005] The purpose of this invention is to provide a defect detection device for power equipment pipelines to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A defect detection device for power equipment pipelines includes a base, a flaw detector, a rotating mechanism, and a moving mechanism.

[0008] The rotating mechanism includes a drive assembly and two drive rollers. Four mounting plates are symmetrically mounted on the top of the base. Both ends of each drive roller are hinged to the two mounting plates. The drive assembly is located between the two drive rollers.

[0009] The moving mechanism includes a fixed frame, a telescopic assembly, and a transmission assembly. The fixed frame is located above the base, the flaw detector is mounted on the fixed frame, the telescopic assembly is located between the fixed frame and the base, and the transmission assembly is located between the telescopic assembly and the drive assembly.

[0010] As a further embodiment of this utility model: the drive assembly includes a transmission belt, a motor and two transmission wheels. The motor is fixed to one side of a mounting plate, and the output end of the motor is connected to the end of a transmission roller. The two transmission wheels are respectively fixed to the ends of the two transmission rollers away from the motor, and the transmission belt is sleeved on the two transmission wheels.

[0011] As a further embodiment of this utility model: the telescopic components each include a lead screw, a first guide rod, two sliding seats and two sliders. The two sliding seats are symmetrically fixed on both sides of the top of the base. The lead screw and the first guide rod are respectively rotatably disposed inside the two sliding seats. One slider is sleeved on the lead screw and threadedly engaged with the lead screw, and the other slider is sleeved on the first guide rod and slidably connected to the first guide rod.

[0012] As a further embodiment of this utility model: the transmission assembly includes a first gear and a second gear. The first gear is fixed to one end of a transmission roller away from the transmission wheel, and the second gear is fixed to one end of a lead screw. The first gear and the second gear mesh with each other. An avoidance groove is provided on the surface of the base, and the second gear is located inside the avoidance groove.

[0013] As a further embodiment of this utility model: two balls are symmetrically arranged on both sides of the fixing frame, and an adjustment component for driving the ball to move is provided between each ball and the fixing frame.

[0014] As a further embodiment of this utility model: each adjustment component includes a threaded seat, a threaded rod, a movable plate, and two second guide rods. The threaded seat is fixed on the fixed frame, the threaded rod is inserted into the inside of the threaded seat and threadedly engaged with the threaded seat, one end of the threaded rod is rotatably connected to the movable plate through a bearing, a ball bearing is fixedly installed on the side of the movable plate away from the threaded rod, and the two second guide rods are symmetrically fixed on one side of the movable plate. Each second guide rod is slidably mounted on the fixed frame.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The present invention provides a defect detection device for power equipment pipelines. By setting up a drive assembly and two transmission rollers, the drive assembly can drive the two transmission rollers to rotate, thereby enabling the pipeline located above the two transmission rollers to rotate, which facilitates the flaw detector to perform all-round defect detection of the pipeline in the circumference.

[0017] 2. The present invention provides a defect detection device for power equipment pipelines. The device can move the fixed frame through the telescopic component, thereby enabling the movement of the flaw detector. This facilitates the adjustment of the flaw detector's position, allowing it to be moved to different locations above the pipeline for defect detection.

[0018] 3. The present invention provides a defect detection device for power equipment pipelines. By setting a transmission component, the flaw detector can be moved while the pipeline is rotating, thereby enabling comprehensive inspection of the pipeline. It has a wide detection range and is relatively flexible in use.

[0019] 4. The present invention provides a defect detection device for power equipment pipelines. By utilizing a transmission component, the rotating mechanism and the moving mechanism can achieve a linkage effect, eliminating the need to set a drive source on each mechanism, greatly reducing the number of drive sources used, reducing power consumption, and thus helping to reduce costs.

[0020] 5. The present invention provides a defect detection device for power equipment pipelines. By setting two adjusting components and two ball bearings, the adjusting components can drive the ball bearings to move to the top of the pipeline. The ball bearings on both sides can then be used to position the pipeline, ensuring its stability and preventing it from detaching from the two drive rollers. At the same time, since the ball bearings can roll on the pipeline, they will not affect the pipeline when the fixed frame moves, thus achieving the positioning effect of the pipeline while the fixed frame moves. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of the present invention. Figure 1 .

[0022] Figure 2 This utility model Figure 1 A magnified structural diagram of part A in the middle.

[0023] Figure 3 This is a schematic diagram of the structure of the present invention. Figure 2 .

[0024] Figure 4 This utility model Figure 3 A magnified structural diagram of part B.

[0025] Figure 5 This is a schematic diagram of the structure of the fixing frame in this utility model.

[0026] Figure 6 This utility model Figure 5 A magnified structural diagram of section C.

[0027] The components are as follows: 11. Base; 12. Transmission roller; 13. Mounting plate; 14. Transmission wheel; 15. Transmission belt; 16. Sliding seat; 17. Slider; 18. Lead screw; 19. First guide rod; 20. First gear; 21. Second gear; 22. Fixing frame; 23. Motor; 24. Flaw detector; 25. Threaded seat; 26. Threaded rod; 27. Moving plate; 28. Ball bearing; 29. ​​Second guide rod. Detailed Implementation

[0028] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are only for explaining this utility model and are not intended to limit the scope of this utility model.

[0029] The present invention provides the following preferred embodiments:

[0030] Example 1, as Figures 1-6 As shown, a defect detection device for power equipment pipelines includes a base 11, a flaw detector 24, a rotating mechanism, and a moving mechanism.

[0031] The rotating mechanism includes a drive assembly and two transmission rollers 12. Four mounting plates 13 are symmetrically mounted on the top of the base 11. Both ends of each transmission roller 12 are hinged to the two mounting plates 13. The drive assembly is located between the two transmission rollers 12. By setting the drive assembly and the two transmission rollers 12, the drive assembly can drive the two transmission rollers 12 to rotate, thereby enabling the pipe above the two transmission rollers 12 to rotate, which facilitates the flaw detector 24 to perform all-round defect detection of the pipe in the circumferential direction.

[0032] The moving mechanism includes a fixed frame 22, a telescopic assembly, and a transmission assembly. The fixed frame 22 is located above the base 11, the flaw detector 24 is mounted on the fixed frame 22, the telescopic assembly is located between the fixed frame 22 and the base 11, and the transmission assembly is located between the telescopic assembly and the drive assembly.

[0033] The telescopic component can drive the fixed frame 22 to move, thereby enabling the flaw detector 24 to move. This facilitates the adjustment of the position of the flaw detector 24, allowing it to move to different positions above the pipeline, thus facilitating defect detection of the pipeline at different locations.

[0034] By setting up a transmission component, the flaw detector 24 can move while the pipeline rotates, thus enabling comprehensive pipeline inspection with a wide inspection range and flexible use.

[0035] like Figures 1-6 As shown, the drive assembly includes a drive belt 15, a motor 23 and two drive wheels 14. The motor 23 is fixed to one side of a mounting plate 13, and the output end of the motor 23 is connected to the end of a drive roller 12. The two drive wheels 14 are respectively fixed to the ends of the two drive rollers 12 away from the motor 23. The drive belt 15 is sleeved on the two drive wheels 14.

[0036] When the pipe needs to be rotated, the control motor 23 works, which drives the transmission roller 12 connected to its output end to rotate. The transmission roller 12 drives a transmission wheel 14 connected to it to rotate. Under the action of the transmission belt 15, the other transmission wheel 14 can be rotated, thereby enabling the other transmission roller 12 to rotate synchronously. By utilizing the friction between the transmission roller 12 and the pipe, the pipe can be rotated, which facilitates the flaw detector 24 to inspect the circumferential surface of the pipe.

[0037] like Figures 1-6 As shown, the telescopic assembly includes a lead screw 18, a first guide rod 19, two sliding seats 16, and two sliders 17. The two sliding seats 16 are symmetrically fixed on both sides of the top of the base 11. The lead screw 18 and the first guide rod 19 are respectively rotatably disposed inside the two sliding seats 16. One slider 17 is sleeved on the lead screw 18 and threadedly engaged with the lead screw 18, and the other slider 17 is sleeved on the first guide rod 19 and slidably connected to the first guide rod 19.

[0038] When the transmission assembly is working, it can drive the lead screw 18 to rotate. Due to the threaded fit between the lead screw 18 and the slider 17, and the sliding connection between the first guide rod 19 and the slider 17, when the lead screw 18 rotates, it can drive the fixed frame 22 to move along the length direction of the sliding seat 16, which in turn can drive the flaw detector 24 to move, making it convenient to adjust the position of the flaw detector 24 and to detect different positions of the pipeline.

[0039] like Figures 1-6 As shown, the transmission assembly includes a first gear 20 and a second gear 21. The first gear 20 is fixed to one end of one of the transmission rollers 12 away from the transmission wheel 14, and the second gear 21 is fixed to one end of the lead screw 18. The first gear 20 and the second gear 21 mesh with each other. A clearance groove is provided on the surface of the base 11, and the second gear 21 is located inside the clearance groove.

[0040] When the transmission roller 12 rotates under the action of the drive assembly, it can drive the first gear 20 to rotate. Since the first gear 20 and the second gear 21 mesh with each other, when the first gear 20 rotates, it can drive the second gear 21 to rotate. When the second gear 21 rotates, it can drive the lead screw 18 to rotate, thereby causing the pipeline to rotate while driving the flaw detector 24 to move, so as to achieve uniform and comprehensive inspection of the pipeline surface.

[0041] like Figures 1-6As shown, two balls 28 are symmetrically arranged on both sides of the fixed frame 22. Each ball 28 is connected to the fixed frame 22 by an adjustment component for moving the ball 28. By setting two adjustment components and two balls 28, the adjustment components can move the balls 28 to the top of the pipe. The balls 28 on both sides can then be used to position the pipe, ensuring its stability and preventing it from detaching from the two drive rollers 12. At the same time, since the balls 28 can roll on the pipe, they will not affect the pipe when the fixed frame 22 moves, thus achieving the positioning effect of the pipe while the fixed frame 22 moves.

[0042] like Figures 1-6 As shown, each adjustment component includes a threaded seat 25, a threaded rod 26, a movable plate 27, and two second guide rods 29. The threaded seat 25 is fixed on the fixed frame 22. The threaded rod 26 is inserted into the inside of the threaded seat 25 and threadedly engaged with the threaded seat 25. One end of the threaded rod 26 is rotatably connected to the movable plate 27 through a bearing. The ball bearing 28 is fixedly installed on the side of the movable plate 27 away from the threaded rod 26. The two second guide rods 29 are symmetrically fixed on one side of the movable plate 27. Each second guide rod 29 is slidably mounted on the fixed frame 22.

[0043] When the pipe needs to be positioned, the threaded rod 26 is rotated. Due to the threaded engagement between the threaded rod 26 and the threaded seat 25, the threaded rod 26 can move when it rotates. When the threaded rod 26 moves, it can drive the moving plate 27 to move, which in turn drives the ball 28 to move. This allows the ball 28 to contact the surface of the pipe, thus limiting the pipe and preventing it from detaching from the two drive rollers 12. This achieves a fixing effect and facilitates the inspection work.

[0044] The beneficial effects of this utility model are specifically reflected in the fact that the above description is only a preferred embodiment of this utility model and is not intended to limit this utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A defect detection device for power equipment pipelines, comprising a base (11), characterized in that, It also includes a flaw detector (24), a rotating mechanism, and a moving mechanism; The rotating mechanism includes a drive assembly and two drive rollers (12). Four mounting plates (13) are symmetrically mounted on the top of the base (11). Both ends of each drive roller (12) are hinged to the two mounting plates (13). The drive assembly is located between the two drive rollers (12). The moving mechanism includes a fixed frame (22), a telescopic assembly and a transmission assembly. The fixed frame (22) is located above the base (11), the flaw detector (24) is mounted on the fixed frame (22), the telescopic assembly is located between the fixed frame (22) and the base (11), and the transmission assembly is located between the telescopic assembly and the drive assembly.

2. The defect detection device for power equipment pipelines according to claim 1, characterized in that, The drive assembly includes a drive belt (15), a motor (23) and two drive wheels (14). The motor (23) is fixed to one side of a mounting plate (13), and the output end of the motor (23) is connected to the end of a drive roller (12). The two drive wheels (14) are respectively fixed to the ends of the two drive rollers (12) away from the motor (23). The drive belt (15) is sleeved on the two drive wheels (14).

3. A defect detection device for power equipment pipelines according to claim 2, characterized in that, The telescopic assembly includes a lead screw (18), a first guide rod (19), two sliding seats (16) and two sliders (17). The two sliding seats (16) are symmetrically fixed on both sides of the top of the base (11). The lead screw (18) and the first guide rod (19) are respectively rotatably arranged inside the two sliding seats (16). One slider (17) is sleeved on the lead screw (18) and threadedly engaged with the lead screw (18). The other slider (17) is sleeved on the first guide rod (19) and slidably connected with the first guide rod (19).

4. A defect detection device for power equipment pipelines according to claim 3, characterized in that, The transmission assembly includes a first gear (20) and a second gear (21). The first gear (20) is fixed to one end of one of the transmission rollers (12) away from the transmission wheel (14), and the second gear (21) is fixed to one end of the lead screw (18). The first gear (20) and the second gear (21) mesh with each other. A clearance groove is provided on the surface of the base (11), and the second gear (21) is located inside the clearance groove.

5. A defect detection device for power equipment pipelines according to claim 4, characterized in that, Two balls (28) are symmetrically arranged on both sides of the fixed frame (22), and an adjustment component for moving the balls (28) is provided between each ball (28) and the fixed frame (22).

6. A defect detection device for power equipment pipelines according to claim 5, characterized in that, Each adjustment component includes a threaded seat (25), a threaded rod (26), a movable plate (27), and two second guide rods (29). The threaded seat (25) is fixed on the fixed frame (22). The threaded rod (26) is inserted into the inside of the threaded seat (25) and threadedly engaged with the threaded seat (25). One end of the threaded rod (26) is rotatably connected to the movable plate (27) through a bearing. The ball (28) is fixedly installed on the side of the movable plate (27) away from the threaded rod (26). The two second guide rods (29) are symmetrically fixed on one side of the movable plate (27). Each second guide rod (29) is slidably mounted on the fixed frame (22).

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