A battery plate grid manufacturing device

Abstract

The utility model relates to the field of battery grid manufacturing, concretely relates to a battery grid manufacturing device, including frame and the forming conveying module, cutting module, blocking mechanism, turnover mechanism, material receiving module that arrange in turn on the frame, the blocking mechanism is used for blocking grid to enter the turnover mechanism, the turnover mechanism is used for turning to the material receiving module on the grid, the blocking mechanism is hinged on the frame, when the turnover mechanism is vertical state, the blocking mechanism is horizontal state, and the blocking mechanism enters into the turnover mechanism, when the turnover mechanism is horizontal state, the bottom of the turnover mechanism and the one end of blocking mechanism abut and press down the blocking mechanism, make the blocking mechanism present the inclination state, the grid can pass the blocking mechanism and enter the turnover mechanism, the utility model not only simple structure, low in cost, and high reliability, the movement stress of blocking mechanism is even.

Description

Technical Field

[0001] This utility model relates to the field of battery grid manufacturing, specifically to a battery grid manufacturing device. Background Technology

[0002] The battery grid is a key component of a battery, used to support the positive and negative plates and withstand current during charging and discharging. It is typically made of lead or lead alloys, possessing good conductivity and corrosion resistance. The design and fabrication of the grid play a crucial role in the battery's performance and lifespan, thus holding significant importance in battery production.

[0003] CN205927032U discloses a continuous casting machine for battery grids, including a frame, a support at the rear of the frame, a fixed mold and a moving mold on the support, a conveyor belt in the middle of the frame, and an arc-shaped drop guide plate between the conveyor belt and the support; a shearing device is provided on the front side of the conveyor belt; a discharge device is provided on the front side of the shearing device, the discharge device includes a baffle, a tilting plate and two guide rails, the tilting plate is located on the front side of the baffle, the front part of the tilting plate is hinged to the frame, and two notches are provided on both sides of the rear part of the tilting plate. When the tilting plate tilts upward, the rear part of the guide rail is on the running trajectory of the notches, and the tilting plate can tilt the grids on the tilting plate onto the two guide rails.

[0004] The above technical solution uses a second cylinder to drive the baffle to move up and down to block the grid from entering the flipping plate. However, this method requires an additional air supply and cylinder control system, which increases the cost of the equipment and poses a risk of failure. Summary of the Invention

[0005] The purpose of this invention is to solve the above-mentioned problems and provide a battery grid manufacturing device. This device uses the movement of a flipping mechanism to realize the swing of a blocking mechanism. When the flipping mechanism is in a vertical state, the blocking mechanism is in a horizontal state, which can prevent the grid from entering the flipping mechanism. When the flipping mechanism is in a horizontal state, the bottom of the flipping mechanism abuts against one end of the blocking mechanism and presses down on the blocking mechanism, making the blocking mechanism tilted. At this time, the grid can pass through the blocking mechanism and enter the flipping mechanism. It is not only simple in structure and low in cost, but also highly reliable, and the force of the blocking mechanism is uniform.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A solar panel grid manufacturing apparatus includes a frame and a forming conveying module, a cutting module, a blocking mechanism, a flipping mechanism, and a receiving module arranged sequentially on the frame. The blocking mechanism is used to prevent the grid from entering the flipping mechanism, and the flipping mechanism is used to flip the grid onto the receiving module. The blocking mechanism is hinged to the frame. When the flipping mechanism is in a vertical state, the blocking mechanism is in a horizontal state and prevents the grid from entering the flipping mechanism. When the flipping mechanism is in a horizontal state, the bottom of the flipping mechanism abuts against one end of the blocking mechanism and presses down on the blocking mechanism, causing the blocking mechanism to tilt, allowing the grid to pass through the blocking mechanism and enter the flipping mechanism.

[0008] Compared with the prior art, the beneficial effects of this utility model are:

[0009] This invention achieves the swinging of the blocking mechanism through the movement of the flipping mechanism. When the flipping mechanism is in a vertical state, the blocking mechanism is in a horizontal state, which can prevent the grid plate from entering the flipping mechanism. When the flipping mechanism is in a horizontal state, the bottom of the flipping mechanism abuts against one end of the blocking mechanism and presses down on the blocking mechanism, making the blocking mechanism tilted. At this time, the grid plate can pass through the blocking mechanism and enter the flipping mechanism. It is not only simple in structure and low in cost, but also highly reliable, and the force of the blocking mechanism is uniform. Attached Figure Description

[0010] Figure 1 This is a perspective view of the solar panel grid fabrication apparatus of Example 1;

[0011] Figure 2 This is a front view of the solar panel grid fabrication apparatus of Embodiment 1;

[0012] Figure 3 This is a top view of the solar panel grid fabrication apparatus of Embodiment 1;

[0013] Figure 4 yes Figure 1 Enlarged view of a portion at point A;

[0014] Figure 5 This is a cross-sectional view of the solar panel grid fabrication apparatus of Embodiment 1. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1

[0017] refer to Figures 1-5 A battery grid manufacturing apparatus includes a frame 1 and a forming and conveying module 2, a cutting module 3, a blocking mechanism 4, a flipping mechanism 5, and a receiving module 6 arranged sequentially on the frame 1. The blocking mechanism 4 is used to prevent the grid plate 43 from entering the flipping mechanism 5. The flipping mechanism 5 is used to flip the grid plate onto the receiving module 6. The blocking mechanism 4 is hinged to the frame 1. When the flipping mechanism 5 is in a vertical state, the blocking mechanism 4 is in a horizontal state and prevents the grid plate 43 from entering the flipping mechanism 5. When the flipping mechanism 5 is in a horizontal state, the bottom of the flipping mechanism 5 abuts against one end of the blocking mechanism 4 and presses down the blocking mechanism 4, so that the blocking mechanism 4 is in an inclined state, and the grid plate can pass through the blocking mechanism 4 into the flipping mechanism 5.

[0018] In this design, the grid is formed by the forming and conveying module 2 and then conveyed to the cutting module 3. The cutting module 3 cuts away the defective parts of the grid generated during the forming process. Then, it passes through the blocking mechanism 4 and enters the flipping mechanism 5. The flipping mechanism 5 flips the grid onto the receiving module 6. Because the whole process is continuous, when one grid enters the cutting device, another grid has already been formed and conveyed from the forming and conveying module 2. Therefore, when one grid enters the flipping mechanism 5, in order not to affect the flipping of the grid, as the flipping mechanism 5 changes from a horizontal state to a vertical state, the blocking mechanism 4 gradually changes from an inclined state to a horizontal state and blocks the grid behind it. This not only prevents the grid from entering but also provides a limit for the grid, making the cutting position of the cutting module 3 more accurate. After the flipping mechanism 5 flips the grid onto the receiving module 6, the flipping mechanism 5 resets from a vertical state to a horizontal state and presses down on one end of the blocking mechanism 4, causing the blocking mechanism 4 to tilt. The grid can then enter the flipping mechanism 5. In this way, the structure is not only simple and low-cost, but also highly reliable, and the force on the movement of the blocking mechanism 4 is uniform.

[0019] Preferably, the blocking mechanism 4 includes a connecting block 41, a connecting rod 42, and a baffle 43. The connecting blocks 41 are symmetrically arranged and hinged to both sides of the frame 1. The connecting rods 42 are respectively connected to one side of the connecting blocks 41 on both sides. The baffle 43 is connected to the connecting rods 42. The other side of the connecting blocks 41 is provided with horizontally arranged connecting plates 411.

[0020] When the flipping mechanism 5 is in a vertical state, the connecting rod 42 and the connecting plate 411 are in a horizontal state, the baffle 43 is in a vertical state, and the baffle 43 blocks the plate 43 from entering the flipping mechanism 5; when the flipping mechanism 5 is in a horizontal state, the bottom of the flipping mechanism 5 abuts against the connecting plate 411 and presses down the connecting plate 411, the connecting rod 42, the connecting plate 411, and the baffle 43 are in an inclined state, and the plate can pass through the baffle 43 to enter the flipping mechanism 5.

[0021] Specifically, the connecting block 41 is mainly used to drive the connecting rod 42 and the baffle 43 to swing. By setting the connecting plate 411 on the other side of the connecting block 41, the connecting block 41 is more easily driven. That is, when the flipping mechanism 5 is in a horizontal state, the bottom of the flipping mechanism 5 will contact the connecting plate 411 and press down the connecting plate 411. The connecting plate 411 drives the connecting block 41 to rotate, thereby causing the connecting rod 42 and the baffle 43 connected to the connecting block 41 to swing. At this time, the plate grid can pass under the baffle 43 and enter the flipping mechanism 5.

[0022] Preferably, the frame 1 is provided with a groove 11 that matches the baffle 43. When the baffle 43 is in a vertical state, the baffle 43 is located in the groove 11. When the baffle 43 is in an inclined state, the baffle 43 is located above the groove 11. The groove 11 is designed mainly to limit the position of the baffle 43 in the vertical state.

[0023] In this embodiment, the flipping mechanism 5 includes a support frame 51, a support plate 52, a support block 53, a pressure plate 54, and a drive motor 55. The support frame 51 is rotatably connected to the frame 1, the support plate 52 is connected to the support frame 51, the support block 53 is connected to the support plate 52, and the pressure plate 54 is detachably connected to both sides of the support plate 52 and corresponds one-to-one with the connecting plate 411. The drive motor 55 is connected to one side of the frame 1 and is used to drive the support frame 51 to flip the grid onto the receiving module 6. When the support plate 52 is in a horizontal state, the pressure plate 54 abuts against the connecting plate 411 and presses down on the connecting plate 411.

[0024] In actual operation, after the grid plate enters the support plate 52, the drive motor 55 drives the support frame 51 from a horizontal state to a vertical state, thereby changing the support plate 52 from a horizontal state to a vertical state and flipping the grid plate onto the receiving module 6. Then, the drive motor 55 drives the support block 53 and the support plate 52 to reset. The pressure plate 54 on the support plate 52 presses down on the connecting plate 411 on the connecting block 41, causing the connecting block 41 to drive the baffle 43 to swing. By detachably connecting the pressure plate 54 to the support plate 52, the position of the pressure plate 54 on the support plate 52 can be adjusted to ensure that the pressure plate 54 can accurately contact the connecting plate 411. The function of the support plate 52 is to prevent the grid plate from slipping off the support plate 52 in the vertical state.

[0025] Preferably, the frame 1 is provided with a fixing plate 12 and a fixing block 13 connected to the fixing plate 12. When the support plate 52 is in a horizontal state, the bottom of the support plate 52 contacts the top of the fixing block 13. The function of the fixing plate 12 and the fixing block 13 is to limit the support plate 52 in a horizontal state.

[0026] Preferably, the support plate 52 has connecting grooves 521 on both sides, and the pressure plate 54 is detachably connected to both sides of the support plate 52 by bolts. The position of the pressure plate 54 can be adjusted along the length of the connecting grooves 521. Through the cooperation between the bolts and the connecting grooves 521, the pressure plate 54 can be detachably connected to both sides of the support plate 52 by bolts.

[0027] In this embodiment, the forming and conveying module 2 includes a fixed base 21, a pouring trough 22, a mold 23, a guide block 24, and a conveyor belt 25. The fixed base 21 is connected to the frame 1. The pouring trough 22 is rotatably connected to the top of the fixed base 21. The mold 23 is connected to one side of the fixed base 21 and is located below the pouring trough 22. The guide block 24 is connected to the frame 1 and is located below the mold 23. The guide block 24 is provided with a guide arc surface 241. The conveyor belt 25 is connected to the frame 1, and the input end of the conveyor belt 25 is connected to the output end of the guide arc surface 241.

[0028] During operation, material is poured into the mold 23 below via the chute 22. The mold 23 shapes the grid, which then detaches from it. Guided by the guide block 24 below the mold 23, the material is guided onto the conveyor belt 25 via the guide arc surface 241, and then enters the cutting module 3. The design of the guide arc surface 241 provides cushioning and guidance during the grid's descent, preventing damage to the grid.

[0029] In this embodiment, the cutting module 3 includes a connecting fixing frame 31, a driving cylinder 32, a cutting blade 33, a plate 34, and a first conveying roller 35. The fixing frame 31 is connected to the top of the frame 1, the driving cylinder 32 is connected to the top of the fixing frame 31, and the cutting blade 33 is connected to the power output end of the driving cylinder 32. The first conveying roller 35 and the plate 34 are both connected inside the frame 1 and are both located below the fixing frame 31. The plate 34 is located on both sides of the first conveying roller 35, and one side of the plate 34 is connected to the conveyor belt 25, while the other side of the plate 34 forms an L-shaped structure with a vertical baffle 43.

[0030] The grid first passes through the plate body 34 under the action of the conveyor belt 25, and then enters the plate body 34 on the other side under the action of the first conveyor roller 35. The plate body 34 and the baffle 43 form an L-shaped structure to block the grid, and the cutting blade 33 is driven by the driving cylinder 32 to move towards the grid to cut the defective parts on the grid. After the cutting is completed, and the support plate 52 flips the previous grid to the receiving module 6, the cut grid can enter the support plate 52 after the baffle 43 swings.

[0031] In this embodiment, the receiving module 6 includes a receiving rack 61 and a guide rod 62. The receiving rack 61 is connected to the frame 1, and the guide rod 62 is connected to one end of the receiving rack 61. The end of the guide rod 62 has an arc-shaped structure, and the support plate 52 is provided with a through groove 522 that matches the end of the guide rod 62.

[0032] Because the grid moves in a circular motion during the flipping process of the support plate 52, the end of the guide rod 62 is designed as an arc shape to better adapt to the movement of the grid and prevent the grid from falling off without support during the movement. The through groove 522 is designed so that the support plate 52 can cooperate with the guide rod 62 to prevent the guide rod 62 from affecting the flipping action of the support plate 52.

[0033] Preferably, in this embodiment, a second conveying roller 7 is further included, which is located between the baffle 43 and the support plate 52. The second conveying roller 7 can quickly convey the grid onto the support plate 52.

[0034] Optionally, the frame 1 is further provided with a conveyor belt 14 for transporting cutting waste. A conveyor belt 25 is provided in the frame 1 so that the cut waste is transported to the material supply point for reuse.

[0035] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements or modifications can be made without departing from the principle of the present utility model, and these improvements or modifications should also be considered within the protection scope of the present utility model.

Claims

1. A solar panel grid manufacturing apparatus, comprising a frame and a forming conveying module, a cutting module, a blocking mechanism, a flipping mechanism, and a receiving module arranged sequentially on the frame, wherein the blocking mechanism is used to prevent the grid from entering the flipping mechanism, and the flipping mechanism is used to flip the grid onto the receiving module, characterized in that, The blocking mechanism is hinged to the frame. When the flipping mechanism is in a vertical state, the blocking mechanism is in a horizontal state and blocks the grid from entering the flipping mechanism. When the flipping mechanism is in a horizontal state, the bottom of the flipping mechanism abuts against one end of the blocking mechanism and presses down on the blocking mechanism, so that the blocking mechanism is in an inclined state, and the grid can pass through the blocking mechanism and enter the flipping mechanism. The blocking mechanism includes connecting blocks, connecting rods, and baffles. The connecting blocks are symmetrically arranged and hinged to both sides of the frame. The connecting rods are respectively connected to one side of the connecting blocks on both sides. The baffles are connected to the connecting rods. The other side of each connecting block is provided with a horizontally arranged connecting plate. When the flipping mechanism is in a vertical state, the connecting rod and the connecting plate are in a horizontal state, the baffle is in a vertical state, and the baffle prevents the plate grid from entering the flipping mechanism; when the flipping mechanism is in a horizontal state, the bottom of the flipping mechanism abuts against the connecting plate and presses down on the connecting plate, the connecting rod, the connecting plate, and the baffle are in an inclined state, and the plate grid can pass through the baffle and enter the flipping mechanism. The flipping mechanism includes a support frame, a support plate, a support block, a pressure plate, and a drive motor. The support frame is rotatably connected to the machine frame, the support plate is connected to the support frame, the support block is connected to the support plate, and the pressure plate is detachably connected to both sides of the support plate and corresponds one-to-one with the connecting plate. The drive motor is connected to one side of the machine frame and is used to drive the support frame to flip the grid onto the receiving module. When the support plate is in a horizontal state, the pressure plate abuts against the connecting plate and presses down on the connecting plate.

2. The solar panel grid fabrication apparatus according to claim 1, characterized in that, The frame is provided with a groove that matches the baffle. When the baffle is in a vertical state, the baffle is located in the groove. When the baffle is in an inclined state, the baffle is located above the groove.

3. The solar panel grid fabrication apparatus according to claim 1, characterized in that, The frame is provided with a fixed plate and a fixed block connected to the fixed plate. When the support plate is in a horizontal state, the bottom of the support plate is in contact with the top of the fixed block.

4. The solar panel grid fabrication apparatus according to claim 1, characterized in that, The support plate has connecting grooves on both sides, and the pressure plate is detachably connected to both sides of the support plate by bolts. The position of the pressure plate can be adjusted along the length of the connecting groove.

5. The solar panel grid fabrication apparatus according to claim 1, characterized in that, The forming and conveying module includes a fixed base, a pouring trough, a mold, a guide block, and a conveyor belt. The fixed base is connected to the frame, the pouring trough is rotatably connected to the top of the fixed base, the mold is connected to one side of the fixed base and located below the pouring trough, the guide block is connected to the frame and located below the mold, and the guide block is provided with a guide arc surface. The conveyor belt is connected to the frame, and the input end of the conveyor belt is connected to the output end of the guide arc surface.

6. The solar panel grid fabrication apparatus according to claim 5, characterized in that, The cutting module includes a connecting frame, a drive cylinder, a cutting blade, a plate, and a first conveying roller. The connecting frame is connected to the top of the machine frame, the drive cylinder is connected to the top of the connecting frame, and the cutting blade is connected to the power output end of the drive cylinder. The first conveying roller and the plate are both connected inside the machine frame and are located below the connecting frame. The plate is located on both sides of the first conveying roller, with one side of the plate connected to the conveyor belt and the other side of the plate forming an L-shaped structure with a vertical baffle.

7. The solar panel grid fabrication apparatus according to claim 1, characterized in that, The receiving module includes a receiving rack and a guide rod. The receiving rack is connected to the frame, and the guide rod is connected to one end of the receiving rack. The end of the guide rod has an arc-shaped structure, and the support plate is provided with a through groove that matches the end of the guide rod.

8. The solar panel grid fabrication apparatus according to claim 1, characterized in that, It also includes a second conveyor roller located between the baffle and the support plate, and the frame is also equipped with a conveyor belt for transporting cutting waste.

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