Condensing device for the production of aerogel materials

Abstract

This utility model discloses a condensation device for aerogel material production, belonging to the field of aerogel material condensation technology. The device includes a material conveyor belt and a condensation box. The condensation box is located at the upper end of the material conveyor belt and has an n-shaped cross-section. The left and right sides of the condensation box are respectively installed above the fixing parts on both sides of the material conveyor belt. A slide rail is installed above the material conveyor belt, and the slide rail is horizontally arranged. Rubber connecting posts are installed at the four corners of the lower wall of the slide rail. This device uses a slide rail and magnetic blocks on the material conveyor belt. The magnetic blocks attract magnets below the trough to fix the position of the trough. Deformable rubber connecting posts at the four corners below the slide rail prevent the slide rail from interfering with the movement of the conveyor belt. Furthermore, an unloading mechanism can automatically unload the trough, improving the automation level of the device and increasing production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of aerogel material condensation technology, specifically a condensation device for aerogel material production. Background Technology

[0002] Aerogel, also known as dry gel, is a gel that has lost most of its solvent, resulting in a much lower liquid content than solid content, or a gel whose spatial network structure is filled with gas and which appears as a solid. This is called dry gel or aerogel. A condensation device is often required in the production process of aerogel materials.

[0003] In a condensation device for producing aerogel materials proposed in publication number CN211159667U, in order to ensure the stability of the aerogel raw material during condensation, a clamping and fixing component is set on the conveyor belt so that the tank for placing the aerogel raw material can be easily and securely installed on the conveyor belt.

[0004] However, in the aforementioned document, the clamping and fixing components are fixedly installed on the conveyor belt and placed in the trough. But because the conveyor belt is bent at both ends when it is running, the clamping and fixing components cannot follow the bending of the conveyor belt when they move to the end of the conveyor belt, causing the conveyor belt to stop running and affecting the condensation of the aerogel raw material in the trough. Utility Model Content

[0005] The purpose of this utility model is to provide a solution to the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a condensation device for the production of aerogel materials, comprising a material conveyor belt and a condensation box, wherein the upper end of the material conveyor belt is provided with a condensation box, the cross-section of the condensation box is n-shaped, and the left and right sides of the condensation box are respectively installed above the fixed parts on both sides of the material conveyor belt.

[0007] A slide rail is provided above the conveyor belt of the material conveyor belt. The slide rail is arranged horizontally. One end of a rubber connecting post is installed at each of the four corners of the lower wall of the slide rail. The other end of the rubber connecting post is attached to the conveyor belt of the material conveyor belt. A magnetic block is slidably installed on the inner side of the slide rail. A trough is placed above the conveyor belt of the material conveyor belt. Aerogel material is placed in the trough. Magnets are installed on the left and right sides of the lower wall of the trough. The magnetic block can be attracted and connected to the magnet.

[0008] A discharge mechanism is provided on one side of the material conveyor belt discharge end, which can automatically unload the trough from the material conveyor belt.

[0009] As a preferred embodiment of this utility model, the unloading mechanism includes a fixed frame, telescopic rods, and inclined rods. The fixed frame is installed on one side of the material conveyor belt discharge end. Telescopic rods are installed on both the left and right sides of the upper end of the fixed frame, and inclined rods are installed on the other ends of the two telescopic rods. The inclined rods can support the trough box.

[0010] As a preferred embodiment of this utility model, the telescopic rod includes a cylinder, a rod, and a locking bolt. The cylinder is installed above the fixing frame, the rod is inserted into the side wall of the cylinder, and the locking bolt is screwed into the side wall of the cylinder, and the locking bolt can fit against the side wall of the rod.

[0011] As a preferred embodiment of this invention, a sealing gasket is fitted to the side wall of the condenser box, and the sealing gasket can seal the connection between the various condenser boxes.

[0012] As a preferred embodiment of this utility model, the upper wall of the magnetic block is provided with a threaded hole, and a positioning bolt is screwed into the threaded hole. The positioning bolt passes through the threaded hole and penetrates the lower wall of the magnetic block, which is in close contact with the inner wall of the slide rail.

[0013] As a preferred embodiment of this invention, the side walls of the condenser at both the first and last ends are fitted with shielding curtains, and a temperature sensor is inserted into the side wall of the condenser in the middle.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This device uses slide rails and magnetic blocks on its material conveyor belt. The magnetic blocks attract magnets below the trough to fix the position of the trough. At the same time, deformable rubber connecting posts are set at the four corners below the slide rail. When the slide rail moves with the conveyor belt to the bend of the conveyor belt, the rubber connecting posts are stretched and deformed, so that the slide rail will not interfere with the movement of the conveyor belt.

[0016] In addition, this device is also equipped with a unloading mechanism, which allows the inclined frame to support the trough when it comes into contact with the trough. As the conveyor belt moves in the material conveyor belt, the trough separates from the magnetic block and falls onto the inclined frame, completing the automatic unloading. This improves the automation level of the device and increases production efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this patent;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the slide rail in this patent.

[0019] Figure 3 This is a schematic diagram of the telescopic rod structure of this patent.

[0020] In the diagram: 1 Material conveyor belt, 2 Condensation box, 3 Slide rail, 4 Rubber connecting column, 5 Magnetic block, 6 Tank, 7 Magnet, 8 Unloading mechanism, 81 Fixed frame, 82 Telescopic rod, 83 Diagonal rod, 9 Sealing gasket, 10 Threaded hole, 11 Positioning bolt, 12 Blinding curtain, 13 Temperature sensor, 821 Cylinder, 822 Rod, 823 Locking bolt. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-3 This utility model provides a technical solution:

[0023] In this technical solution, a condensation device for the production of aerogel materials includes a material conveyor belt 1 and a condensation box 2. The upper end of the material conveyor belt 1 is provided with the condensation box 2. The cross-section of the condensation box 2 is n-shaped. The left and right sides of the condensation box 2 are respectively installed above the fixed parts on both sides of the material conveyor belt 1.

[0024] The n-shaped cross-section condensing box 2 can encapsulate and condense the aerogel material from above and both sides without obstructing the normal operation of the material conveyor belt 1. Compared with the traditional planar condensing structure, it increases the condensing area and improves the condensing efficiency. Furthermore, its design of being installed above the fixed parts on both sides of the material conveyor belt 1 makes the condensing box 2 stable and prevents interference with the transmission components of the material conveyor belt 1, thus ensuring the stability of the entire device.

[0025] In this paper, the refrigeration process of the condenser 2 is a cycle of compression by the compressor, condenser release of heat and liquefaction, throttling device to reduce pressure and temperature, and evaporator to absorb heat and vaporize. It uses the physical changes of the refrigerant to transfer heat, thereby reducing the temperature inside the box. The various components cooperate with each other to form a complete refrigeration system to condense the aerogel material in the slot 6.

[0026] A slide rail 3 is installed above the conveyor belt of the material conveyor belt 1. The slide rail 3 is arranged horizontally. One end of a rubber connecting column 4 is installed at each of the four corners of the lower wall of the slide rail 3. The other end of the rubber connecting column 4 is attached to the conveyor belt of the material conveyor belt 1. A magnetic block 5 is slidably installed on the inner side of the slide rail 3. A trough box 6 is placed above the conveyor belt of the material conveyor belt 1. Aerogel material is placed inside the trough box 6. Magnets 7 are installed on the left and right sides of the lower wall of the trough box 6. The magnetic block 5 can be attracted and connected to the magnets 7.

[0027] A discharge mechanism 8 is provided on one side of the material conveyor belt 1 at the discharge end. The discharge mechanism 8 can automatically unload the trough box 6 from the material conveyor belt 1.

[0028] In this technical solution, the slide rail 3 is flexibly connected to the conveyor belt of the material conveyor belt 1 through the rubber connecting column 4. On the one hand, it can effectively buffer the vibration generated during the operation of the material conveyor belt 1 and avoid the vibration transmission affecting the condensation effect of the aerogel material. On the other hand, when the slide rail 3 moves to the bend of the conveyor belt along with the material conveyor belt 1, the rubber connecting column 4 is stretched and deformed, so that the slide rail 3 will not interfere with the movement of the conveyor belt.

[0029] The magnetic block 5 and the magnet 7 are connected by adsorption, which allows the tank 6 to be accurately positioned on the material conveyor belt, preventing the tank 6 from shifting or tipping over during transportation and ensuring that the aerogel material is always in the ideal position during the condensation process.

[0030] In some technical solutions, the unloading mechanism 8 includes a fixed frame 81, a telescopic rod 82 and a diagonal rod 83. The fixed frame 81 is installed on one side of the material conveyor belt 1 discharge end. The left and right sides of the upper end of the fixed frame 81 are equipped with telescopic rods 82, and the other ends of the two telescopic rods 82 are equipped with diagonal rods 83. The diagonal rods 83 can support the trough box 6.

[0031] In this technical solution, the unloading mechanism 8 enables automated unloading of the aerogel material after condensation, reducing manual operation, improving production efficiency, and reducing labor costs; at the same time, automated unloading avoids material damage caused by improper manual operation, ensuring the quality of the aerogel material.

[0032] The fixed frame 81 provides a stable installation base for the entire unloading mechanism 8, ensuring the reliability of the unloading process; the telescopic rod 82 can flexibly adjust the position of the diagonal rod 83 according to actual production needs to adapt to different specifications of slot boxes 6;

[0033] A transfer conveyor belt is also provided on the side of the inclined bar 83 away from the material conveyor belt 1, which can receive and transfer the unloaded trough box 6.

[0034] In some technical solutions, the telescopic rod 82 includes a cylinder 821, a rod 822 and a locking bolt 823. The cylinder 821 is installed above the fixing frame 81. The rod 822 is inserted into the side wall of the cylinder 821. The locking bolt 823 is screwed into the side wall of the cylinder 821 and can fit against the side wall of the rod 822.

[0035] In this technical solution, by adjusting the insertion depth of the rod 822 inside the cylinder 821, the position of the inclined rod 83 can be precisely adjusted. The setting of the locking bolt 823 can securely lock the rod 822 after its position is adjusted, preventing the rod 822 from sliding during the unloading process and ensuring the stability and accuracy of the unloading process.

[0036] In some technical solutions, a sealing gasket 9 is fitted to the side wall of the condenser 2, and the sealing gasket 9 can seal the connection between the various condensers 2.

[0037] In this technical solution, the sealing gasket 9 can effectively prevent hot air from entering the condensation chamber 2, maintain the low temperature environment inside the condensation chamber 2, and ensure the condensation effect of the aerogel material.

[0038] In some technical solutions, the upper wall of the magnetic block 5 is provided with a threaded hole 10, and a positioning bolt 11 is screwed into the threaded hole 10. The positioning bolt 11 passes through the threaded hole 10, penetrates the lower wall of the magnetic block 5, and fits tightly against the inner wall of the slide rail 3.

[0039] In this technical solution, the positioning bolt 11 can precisely fix the magnetic block 5 at different positions on the slide rail 3 according to the specifications of the slot box 6 and the position of the magnet 7 below, so as to realize the personalized positioning requirements of the slot box 6. By tightening the positioning bolt 11, it can be ensured that the magnetic block 5 will not slide on the slide rail 3, ensuring the positional accuracy of the slot box 6 during transportation, and thus ensuring the stability of the aerogel material condensation process.

[0040] In some technical solutions, the side walls of the condenser box 2 at both the front and rear ends are fitted with shielding curtains 12, and the side wall of the condenser box 2 in the middle is fitted with a temperature sensor 13.

[0041] In this technical solution, the shielding curtain 12 can further block the interference of external hot air on the internal environment of the condensation box 2, and at the same time play a certain role in dust prevention, ensuring a clean condensation environment for the aerogel material; the temperature sensor 13 monitors the internal temperature of the condensation box 2 in real time and feeds the data back to the external control system, so that the operator can adjust the condensation parameters in a timely manner according to the actual temperature conditions, ensuring that the aerogel material completes the condensation process under the optimal temperature conditions.

[0042] Working principle: After the material conveyor belt 1 starts, it drives the tank 6 containing aerogel material to be conveyed forward. The magnet 7 on the lower wall of the tank 6 is attracted and connected to the magnetic block 5 in the slide rail 3, so that the tank 6 maintains a stable position during transportation.

[0043] The trough 6 enters the condensation chamber 2 area along with the material conveyor belt 1. The condensation chamber 2 efficiently condenses the aerogel material from above and both sides. The sealing gasket 9 ensures the airtightness between the condensation chambers 2. The shielding curtain 12 blocks external interference. The temperature sensor 13 monitors the temperature inside the condensation chamber 2 in real time and feeds it back to the control system. When the aerogel material in the trough 6 has completed condensation and is conveyed to the discharge end of the material conveyor belt 1, the inclined rod 83 in the unloading mechanism 8 supports the trough 6 to realize automated unloading and complete the entire condensation and unloading process of the aerogel material.

[0044] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0045] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A condensing device for aerogel material production, comprising a material conveyor belt (1) and a condensing tank (2), characterized in that: A condenser box (2) is provided at the upper end of the material conveyor belt (1). The condenser box (2) has an n-shaped cross-section. The left and right sides of the condenser box (2) are respectively installed above the fixed parts on both sides of the material conveyor belt (1). A slide rail (3) is provided above the conveyor belt of the material conveyor belt (1). The slide rail (3) is arranged horizontally. One end of a rubber connecting column (4) is installed at each of the four corners of the lower wall of the slide rail (3). The other end of the rubber connecting column (4) is attached to the material conveyor belt (1). On the conveyor belt, a magnetic block (5) is slidably installed on the inner side of the slide rail (3). A trough (6) is placed above the conveyor belt of the material conveyor belt (1). Aerogel material is placed inside the trough (6). Magnets (7) are installed on both the left and right sides of the lower wall of the trough (6). The magnetic block (5) can be attracted and connected to the magnet (7). A discharge mechanism (8) is provided on one side of the discharge end of the material conveyor belt (1). The discharge mechanism (8) can automatically unload the trough (6) from the material conveyor belt (1).

2. The condensing apparatus for producing an aerogel material according to claim 1, characterized by: The unloading mechanism (8) includes a fixed frame (81), a telescopic rod (82) and a diagonal rod (83). The fixed frame (81) is installed on one side of the material conveyor belt (1) discharge end. The left and right sides of the upper end of the fixed frame (81) are equipped with telescopic rods (82), and the other ends of the two telescopic rods (82) are equipped with diagonal rods (83). The diagonal rods (83) can support the trough box (6).

3. A condensing apparatus for aerogel production according to claim 2, characterized in that: The telescopic rod (82) includes a cylinder (821), a rod (822), and a locking bolt (823). The cylinder (821) is installed above the fixing frame (81). The rod (822) is inserted into the side wall of the cylinder (821). The locking bolt (823) is screwed into the side wall of the cylinder (821). The locking bolt (823) can fit against the side wall of the rod (822).

4. The condensing apparatus for aerogel production according to claim 1, wherein: The side wall of the condenser (2) is fitted with a sealing gasket (9), which can seal the connection between the condensers (2).

5. The condensing apparatus for aerogel production according to claim 1, wherein: The upper wall of the magnetic block (5) is provided with a threaded hole (10), and a positioning bolt (11) is screwed into the threaded hole (10). The positioning bolt (11) passes through the threaded hole (10) through the lower wall of the magnetic block (5) and fits tightly against the inner wall of the slide rail (3).

6. The condensing apparatus for aerogel production according to claim 1, wherein: The side walls of the condenser (2) at both the front and rear ends are fitted with shielding curtains (12), and the side wall of the condenser (2) in the middle is fitted with a temperature sensor (13).

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