A kind of broken wall separation equipment applied to wolfberry original pulp production

Abstract

This application relates to the field of wolfberry pulp production technology, and discloses a cell-wall breaking and separation device for wolfberry pulp production. By setting up a diversion pump and two filtration devices, during operation, the diversion pump can alternately feed pulp and fruit flesh from the cell-wall breaking machine into the two filtration devices. Thus, when one filtration device needs cleaning, the other can continue to be used without affecting the overall operation of the equipment. In this application, by setting up a filter box, a pressing plate, and a power unit, etc., the power unit intermittently pushes the pressing plate, allowing the pulp inside the pressing chamber to quickly pass through the filter plate and compacting any remaining large particles tightly onto it. This causes the liquid level inside the pressing chamber to rise, and filtration is carried out at the top of the filter plate. After multiple pressings, the large particles adhering to the filter plate can be quickly removed and cleaned by lifting the filter plate.

Description

Technical Field

[0001] This application relates to the field of wolfberry pulp production technology, specifically to a cell wall breaking and separation device used in wolfberry pulp production. Background Technology

[0002] Goji berry puree is a nutritious beverage made from goji berries through cell wall breaking and pressing. It can retain the nutrition and flavor of fresh goji berries to the greatest extent. During the production process, goji berry puree needs to go through a cell wall breaking process. After the cell wall breaking process is completed, the goji berry puree needs to be filtered to remove large particles (including unevenly broken pulp and a small amount of residual citrus stems, etc.).

[0003] In existing technologies, such as the automated cell-wall breaking device for producing goji berry juice proposed in patent number CN219559857U, the filter box is placed outside the cell-wall breaking chamber. This allows for more targeted cleaning and replacement of the filter screen. The inclined filter screen prevents the accumulation of goji berry particles at the outlet of the goji berry juice when it enters. The filter screen is fixed to the filter box by hooks, resulting in a simple structure that is easy to remove and clean. The combined use of the pulsating plate and blades can pulsate the goji berries at the bottom upwards, making the cell-wall breaking more thorough. In existing technologies, the filter plates mostly adopt the setting method in the aforementioned patent document, using a horizontal or inclined design. This leads to a rapid decrease in the filtration efficiency of the filter plate after large particles clog it, and the cleaning process of the filter plate is very cumbersome. Utility Model Content

[0004] In view of the above problems, this application provides a cell-wall breaking and separation device for the production of wolfberry pulp, which can reduce the difficulty and frequency of cleaning the filter plate and improve the overall production efficiency.

[0005] According to one aspect of the embodiments of this application, a cell-wall breaking and separation device for the production of wolfberry pulp is provided. The cell-wall breaking and separation device for wolfberry pulp production includes a support frame, a cell-wall breaking machine fixedly mounted on the support frame, a diversion pump at the bottom of the support frame, and two filter devices on one side of the diversion pump. The inlet end of the diversion pump is connected to the bottom discharge end of the cell-wall breaking machine, and the outlet end of the diversion pump is connected to the two filter devices respectively via a three-way valve and a diversion pipe. Each filter device includes a filter box, with slots vertically arranged on opposite sides of the middle of the filter box's inner cavity. Filter plates are vertically inserted into the two slots, dividing the inner cavity of the filter box into a squeezing chamber and a filtration chamber. A finished product outlet pipe is provided on one side of the filtration chamber. A fixing member is provided at the top of the squeezing chamber, and the end of the diversion pipe extends to the fixing member and faces the squeezing chamber. A squeezing plate is provided inside the squeezing chamber, and a power device for driving the squeezing plate towards the filter plate is provided on the side of the squeezing plate away from the filter plate.

[0006] In some embodiments, the power unit includes a plurality of mounting cylinders communicating with the side of the extrusion chamber opposite to the filter chamber, the tail end of the mounting cylinders being sealed, a telescopic rod being provided inside the mounting cylinders, and the other end of the telescopic rod extending into the extrusion chamber and connected to the extrusion plate.

[0007] In some embodiments, the free end of the telescopic rod is provided with an insert block, and the side of the extrusion plate near the insert block is provided with a sliding groove component that matches the insert block.

[0008] In some embodiments, a lifting plate is horizontally disposed on the side of the bottom end of the filter plate near the extrusion chamber, and the horizontal height of the top end face of the lifting plate is lower than the horizontal height of the bottom end face of the extrusion plate.

[0009] In some embodiments, an auxiliary mounting bracket is included, which is disposed on one side of the support frame, and both the filter device and the diversion pump are connected to the auxiliary mounting bracket.

[0010] In some embodiments, the filter plate is provided with a handle on top.

[0011] The beneficial effects of this application are as follows: By setting up a diversion pump and two filter devices, during operation, the diversion pump can alternately send fruit pulp and other materials from the blender into the two filter devices. Therefore, when one filter device needs cleaning, the other can continue to be used without affecting the overall operation of the equipment. In this application, by setting up a filter box, a pressing plate, and a power unit that work together, the intermittent movement of the pressing plate by the power unit allows the fruit pulp inside the pressing chamber to quickly pass through the filter plate, compacting any remaining large particles. This causes the liquid level inside the pressing chamber to rise, allowing filtration to occur at the top of the filter plate. After multiple pressing operations, the large particles adhering to the filter plate can be quickly removed and cleaned by lifting the filter plate.

[0012] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description

[0013] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0014] Figure 1 This is a schematic diagram of the overall structure of the cell-wall breaking and separation equipment used in the production of wolfberry pulp, as provided in an embodiment of this application.

[0015] Figure 2 This is a partial structural diagram of the auxiliary mounting bracket provided in an embodiment of this application;

[0016] Figure 3 This is a partial structural diagram of the filter device provided in an embodiment of this application;

[0017] Figure 4 This is a partial structural diagram of the filter box provided in an embodiment of this application;

[0018] Figure 5 This is a partial structural diagram of the extrusion plate and its connection provided in an embodiment of this application;

[0019] Figure 6 A partial structural diagram of the filter plate and its connection points provided in an embodiment of this application.

[0020] The reference numerals in the detailed embodiments are as follows:

[0021] A cell-wall breaking and separation device 100, used in the production of wolfberry pulp, includes a support frame 110, a cell-wall breaking machine 111, a diversion pump 120, a three-way valve 121, a diversion pipe 122, a filter device 130, a filter box 131, a slot 131a, a filter plate 132, a lifting plate 132a, a handle 132b, a squeezing chamber 133, a filtration chamber 134, a finished product outlet pipe 134a, a fixing component 135, a squeezing plate 136, a chute component 136a, a power unit 140, a mounting cylinder 141, a telescopic rod 142, an insert block 142a, and an auxiliary mounting frame 150. Detailed Implementation

[0022] The embodiments of the technical solution of this application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of this application, and are therefore merely examples and should not be used to limit the scope of protection of this application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit this application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and the foregoing description of the accompanying drawings are intended to cover non-exclusive inclusion.

[0023] For details, please refer to Figures 1 to 6 , Figure 1 This is a schematic diagram of the overall structure of the cell-wall breaking and separation equipment used in the production of wolfberry pulp, as provided in an embodiment of this application. Figure 2 This is a partial structural diagram of the auxiliary mounting bracket provided in an embodiment of this application. Figure 3 This is a partial structural diagram of the filtering device provided in an embodiment of this application. Figure 4 This is a partial structural diagram of the filter box provided in an embodiment of this application. Figure 5 This is a partial structural diagram of the extrusion plate and its connection provided in an embodiment of this application. Figure 6This is a partial structural diagram of the filter plate and its connection points provided in an embodiment of this application. The cell-wall breaking and separation equipment 100 applied to the production of goji berry pulp includes a support frame 110, with a cell-wall breaking machine 111 fixedly installed at the support frame 110. The cell-wall breaking machine 111 is used to break down goji berry pulp. The cell-wall breaking machine 111 is typically a hammer crusher or a toothed roller crusher; a colloid mill is generally not used. Although a colloid mill can break goji berries into extremely small particles, avoiding subsequent clogging of the filter plate, its output is too small and not suitable for mass production. The specific model and type of the cell-wall breaking machine 111 can be selected according to actual conditions, as long as it meets the usage requirements. A diversion pump 120 is installed at the bottom of the support frame 110. Two filter devices 130 are installed on one side of the diversion pump 120. The inlet end of the diversion pump 120 is connected to the bottom discharge end of the blender 111. The outlet end of the diversion pump 120 is connected to the two filter devices 130 respectively through a three-way valve 121 and a diversion pipe 122. By controlling the opening of the three-way valve 121, the diversion pump 120 can alternately transport the pulp and slurry that have been broken down at the bottom of the blender 111 to the two filter devices 130. The filter device 130 includes a filter box 131. Slots 131a are vertically arranged on both sides of the middle of the inner cavity of the filter box 131. Filter plates 132 are vertically inserted into the two slots 131a. The filter plates 132 divide the inner cavity of the filter box 131 into a squeezing chamber 133 and a filtering chamber 134. In order to avoid the overflow of goji berry slurry during use, the filtration depth is usually large. A finished product outlet pipe 134a is provided on one side of the filtration chamber. The filtered finished fruit pulp will be discharged through the finished product outlet pipe 134a to the subsequent pasteurization, aseptic filling and other series of processes. A fixing member 135 is provided at the top of the extrusion chamber 133. The end of the diversion pipe 122 extends to the fixing member 135 and faces the extrusion chamber 133. The diversion pump 120 transports the crushed pulp and slurry in the crusher to the extrusion chamber 133 through the diversion pipe 122. An extrusion plate 136 is provided in the extrusion chamber 133. A power device 140 is provided on the side of the extrusion plate 136 away from the filter plate 132 to drive the extrusion plate 136 to move closer to the filter plate 132. After the power device 140 is turned on, the extrusion plate 136 will move closer to the filter plate 132 and squeeze the residual pulp and slurry inside the extrusion chamber 133, so that it quickly passes through the filter plate 132 and enters the filtration chamber 134. Large particles of residue will be compressed to one side of the filter plate 132 and gradually stacked from the lower right to the top.

[0024] In this embodiment, during operation, the diversion pump 120 alternately feeds the fruit pulp and other materials from the blender 111 into two filter devices 130. The two filter devices 130 are activated alternately. When the material enters the extrusion chamber 133, the fruit pulp in the material can freely pass through the filter plate 132 and enter the filtration chamber. Large particles of residue cannot pass through the filter plate 132 and accumulate in the extrusion chamber 133. After a period of time, the power device 140 drives the extrusion plate 136 to move and extrude the accumulated large particles of residue, causing the fruit pulp in the large particles of residue to quickly overflow and pass through the filter. Large particles of residue will be pushed to filter plate 132 and compacted. At this time, the filter holes at the bottom of the filter plate will be blocked, and it will only have a small amount of filtration effect. The liquid level in the squeezing chamber 133 will rise and rely on the upper part of the filter plate for filtration. As filtration continues and the power device 140 is turned on multiple times, the height of the large particles of residue compacted on the filter plate 132 will continue to rise. When it rises to a certain level, the three-way valve 121 at the diversion pump 120 is controlled to connect it to another filtration device 130. At this time, the operator can remove the filter plate 132 for cleaning.

[0025] As can be seen from the above, in this embodiment, by setting up a diversion pump 120 and two filter devices 130, during operation, the diversion pump 120 can alternately send the fruit pulp and other materials in the blender 111 into the two filter devices 130. Thus, when one filter device 130 needs cleaning, the other filter device 130 can continue to be used without affecting the overall operation of the equipment. In this embodiment, by setting up a filter box 131, a pressing plate 136, and a power device 140, etc., to work together, the power device 140 intermittently pushes the pressing plate 136 to move, allowing the fruit pulp inside the pressing chamber 133 to quickly pass through the filter plate 132 and compacting the remaining large particles more tightly onto the filter plate 132. This causes the liquid level inside the pressing chamber 133 to rise and be filtered by the upper part of the filter plate 132. After multiple pressings, the large particles adhering to the filter plate 132 can be quickly removed and cleaned by lifting the filter plate 132.

[0026] In some embodiments, the power unit 140 includes a plurality of mounting cylinders 141 communicating with the side of the extrusion chamber 133 opposite to the filter chamber. The tail end of the mounting cylinder 141 is sealed, and a telescopic rod 142 is provided inside the mounting cylinder 141. The other end of the telescopic rod 142 extends into the extrusion chamber 133 and is connected to the extrusion plate 136. In this embodiment, the extension or retraction of the telescopic rod 142 during operation can drive the extrusion plate 136 to move conveniently and quickly.

[0027] In some embodiments, the free end of the telescopic rod 142 is provided with an insert block 142a, and the side of the extrusion plate near the insert block 142a is provided with a sliding groove component 136a that matches the insert block 142a. In this embodiment, the above-described configuration makes the connection between the extrusion plate and the telescopic rod 142 detachable. After the equipment has been running for a period of time, the extrusion plate can be easily lifted upwards, allowing it to be disconnected from the telescopic rod 142, at which point the back of the extrusion plate can be thoroughly cleaned.

[0028] In some embodiments, a lifting plate 132a is horizontally arranged on the side of the bottom end of the filter plate 132 near the extrusion chamber 133, and the horizontal height of the top end face of the lifting plate 132a is lower than the horizontal height of the bottom end face of the extrusion plate 136. In this embodiment, by setting the lifting plate 132a as described above, when the filter plate 132 is cleaned, if large particles adhering to the filter plate 132 are pulled up, they will fall onto the lifting plate 132a even if they fall off, thus avoiding repeated cleaning caused by large particle residues falling back into the filter box 131.

[0029] In some embodiments, an auxiliary mounting bracket 150 is included, which is disposed on one side of the support frame 110. The filter device 130 and the diversion pump 120 are both connected to the auxiliary mounting bracket 150. In this embodiment, by setting the auxiliary mounting bracket 150, it is separated from the original support frame 110, thereby allowing the components of the filter device 130 and the diversion pump 120 disposed at the auxiliary support frame 110 to be easily detached from the original support frame 110 and flexibly assembled.

[0030] In some embodiments, a handle 132b is provided on the top of the filter plate 132. In this embodiment, the handle 132b facilitates the operator to pull the filter plate 132 out by holding the handle 132b.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although the foregoing embodiments have provided a detailed description of this application, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A broken wall separation device applied to the production of wolfberry raw pulp, characterized in that, The device includes a support frame, on which a blender is fixedly mounted. A diversion pump is located at the bottom of the support frame. Two filter devices are located on one side of the diversion pump. The inlet end of the diversion pump is connected to the bottom outlet end of the blender. The outlet end of the diversion pump is connected to the two filter devices respectively through a three-way valve and a diversion pipe. The filtration device includes a filter box. Slots are vertically arranged on opposite sides of the center of the filter box cavity. Filter plates are vertically inserted into the two slots. The filter plates divide the inner cavity of the filter box into a squeezing chamber and a filtration chamber. A finished product outlet pipe is provided on one side of the filtration chamber. A fixing member is provided at the top of the squeezing chamber. The end of the diversion pipe extends to the fixing member and faces the squeezing chamber. A squeezing plate is provided in the squeezing chamber. A power device for driving the squeezing plate toward the filter plate is provided on the side of the squeezing plate away from the filter plate.

2. The broken wall separation equipment for the production of wolfberry raw pulp according to claim 1, characterized in that, The power unit includes a plurality of mounting cylinders connected to the side of the extrusion chamber opposite to the filter chamber. The tail end of the mounting cylinder is sealed, and a telescopic rod is provided inside the mounting cylinder. The other end of the telescopic rod extends into the extrusion chamber and is connected to the extrusion plate.

3. The broken wall separation equipment for the production of wolfberry raw pulp according to claim 2, characterized in that, The free end of the telescopic rod is provided with an insert block, and the side of the extrusion plate near the insert block is provided with a sliding groove component that matches the insert block.

4. The broken wall separation equipment for the production of wolfberry raw pulp according to claim 1, characterized in that, A lifting plate is horizontally arranged on the bottom end of the filter plate near the extrusion chamber, and the top end face of the lifting plate is lower than the bottom end face of the extrusion plate.

5. The broken wall separation equipment for the production of wolfberry raw pulp according to claim 4, characterized in that, The system includes an auxiliary mounting bracket, which is disposed on one side of the support frame. The filter device and the diversion pump are both connected to the auxiliary mounting bracket.

6. The broken wall separation equipment for the production of wolfberry raw pulp according to claim 4, characterized in that, The filter plate is provided with a handle on top.

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