Gel production emulsification device

Abstract

This utility model discloses a gel production emulsification device, relating to the field of gel emulsification technology. It includes a support platform, a bracket, a fixing rod, a loading mechanism, a drive mechanism, and an electric telescopic rod. The bracket is fixed to one side of the support platform, and the fixing rod is fixed to the other side of the support platform. The loading mechanism is installed between the fixing rod and the bracket. The drive mechanism is installed on the top of the bracket and is used for emulsifying and stirring the gel within the loading mechanism. The electric telescopic rod is installed between the bracket and the loading mechanism. This utility model, through the coordinated arrangement of the bracket, fixing rod, device mechanism, and drive mechanism, allows for flexible disassembly and assembly of the scraper, facilitating the cleaning of residual gel on the inner wall of the tank and reducing residue. The telescopic rod and electric telescopic rod ensure stirring stability and avoid eccentric vibration. Simultaneously, they facilitate extending the sealing cap and stirring rod out of the emulsification tank's inner cavity, making material unloading convenient and improving the device's practicality.

Description

Technical Field

[0001] This utility model relates to the field of gel emulsification technology, and in particular to a gel production emulsification device. Background Technology

[0002] Emulsification is a key process in gel production, directly affecting the uniformity, stability, and final product quality of the gel. Traditional emulsification equipment typically uses a fixed stirring structure to stir and emulsify the gel.

[0003] However, in existing emulsification devices, after the gel is stirred with a stirring paddle, there is still a phenomenon of emulsified gel adhering to the inner cavity of the emulsification tank after emulsification, resulting in serious waste. Furthermore, due to the characteristics of the gel, it is difficult to manually scrape off the residue on the inner wall of the tank, causing raw material waste and cleaning difficulties, which affects the practicality of the emulsification device in gel production. Utility Model Content

[0004] The purpose of this invention is to provide a gel production emulsification device to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a gel production emulsification device, comprising:

[0006] Support platform;

[0007] A bracket, which is fixed to one side of the support platform;

[0008] A fixing rod is fixed to the other side of the support platform;

[0009] A loading mechanism, which is mounted between a fixed rod and a bracket;

[0010] A drive mechanism, mounted on the top of the support, is used for emulsifying and stirring the gel within the loading mechanism;

[0011] An electric telescopic pole is installed between the bracket and the loading mechanism.

[0012] Preferably, the loading mechanism includes:

[0013] An emulsifying tank is disposed above a support platform;

[0014] Rotating columns, multiple rotating columns are respectively fixed on both sides of the outer wall of the emulsification tank, and are rotatably interlocked with the bottom of the bracket and the top of the fixed rod relative to two rotating columns respectively;

[0015] A rotating rod, which is fixed to one end of one of the rotating columns;

[0016] A sealing cap is installed on top of the emulsification tank.

[0017] Preferably, the drive mechanism includes:

[0018] A servo motor, which is fixed to the top of the bracket;

[0019] A telescopic rotating rod, wherein the telescopic rotating rod is connected to the output end of a servo motor via a coupling;

[0020] A stirring rod, wherein multiple stirring rods are fixed to the outer wall of a telescopic rotating rod;

[0021] Spiral blades, wherein multiple spiral blades are fixed between multiple stirring blades;

[0022] A chamfer is formed at the bottom of one of the multiple stirring rods at opposite ends;

[0023] The slot is an L-shaped groove structure and is formed on both sides of the outer wall of one of the stirring rods;

[0024] Scraper strips, two adjacent scraper strips are arranged in an L-shape on the outer wall of one of the stirring rods;

[0025] A connecting assembly is disposed on top of one of the stirring rods.

[0026] Preferably, the telescopic rod is rotatably connected to the middle of the sealing cover via a bearing, and the electric telescopic rod is fixed between the bracket and the sealing cover.

[0027] Preferably, the scraper includes:

[0028] Multiple card blocks, each of which is slidably inserted into the inner cavity of a multiple card slot;

[0029] A scraper, which is fixed to one end of a plurality of blocks in the same column.

[0030] Preferably, the connection component includes:

[0031] A rotating block, which rotatably passes through the top of one of the stirring rods;

[0032] A torsion spring is mounted on top of the rotating block and one of the stirring rods;

[0033] A pressure plate, which is fixed to the top of the rotating block.

[0034] The technical effects and advantages of this utility model are as follows:

[0035] This invention utilizes a combination of a bracket, a fixing rod, a device mechanism, and a drive mechanism to facilitate a simple assembly of the stirring rod and the spiral blade. This reduces gel adhesion without affecting emulsification efficiency. The drive mechanism allows for flexible disassembly and reassembly of the scraper, facilitating the cleaning of residual gel from the inner wall of the tank, reducing residue and material waste, and simplifying tank cleaning. The telescopic rotating rod and electric telescopic rod ensure stirring stability and prevent eccentric vibration. They also facilitate extending the sealing cap and stirring rod out of the emulsification tank's inner cavity, making material discharge convenient and improving the device's practicality. Attached Figure Description

[0036] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0037] Figure 2 This is a schematic diagram of the overall side structure of this utility model.

[0038] Figure 3 This is a side sectional view of the emulsification tank of this utility model.

[0039] Figure 4 This is a top-view cross-sectional structural diagram of the stirring rod of this utility model.

[0040] In the diagram: 1. Support platform; 2. Bracket; 3. Fixed rod; 4. Loading mechanism; 41. Emulsifying tank; 42. Rotating column; 43. Rotating rod; 44. Sealing cover; 5. Drive mechanism; 51. Servo motor; 52. Telescopic rotating rod; 53. Stirring rod; 54. Spiral blade; 55. Chamfer; 56. Slot; 57. Scraper; 571. Locking block; 572. Scraper; 58. Connecting assembly; 581. Rotating block; 582. Torsion spring; 583. Pressure plate; 6. Electric telescopic rod. Detailed Implementation

[0041] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0042] This utility model provides, for example Figure 1-4The gel production emulsification device shown includes a support platform 1, a bracket 2, a fixing rod 3, a loading mechanism 4, a drive mechanism 5, and an electric telescopic rod 6. The bracket 2 is fixed to one side of the support platform 1, and the fixing rod 3 is fixed to the other side of the support platform 1. The loading mechanism 4 is installed between the fixing rod 3 and the bracket 2. The inner cavity of the loading mechanism 4 is filled with the gel to be emulsified, which facilitates the loading mechanism 4 to rotate and tilt between the fixing rod 3 and the bracket 2. The drive mechanism 5 is installed on the top of the bracket 2 and is used for emulsifying and stirring the gel in the loading mechanism 4. The electric telescopic rod 6 is installed between the bracket 2 and the loading mechanism 4.

[0043] The loading mechanism 4 includes an emulsifying tank 41, rotating columns 42, rotating rods 43, and a sealing cover 44. The emulsifying tank 41 is located above the support platform 1. Multiple rotating columns 42 are fixed to the outer walls of the emulsifying tank 41 on both sides. Relative rotating columns 42 are rotatably connected to the bottom of the support 2 and the top of the fixing rod 3, respectively. The rotating rod 43 is fixed to one end of one of the rotating columns 42. By manually rotating the rotating rod 43, the emulsifying tank 41 can be tilted to facilitate the discharge of gel. An electric telescopic rod 6 is fixed between the support 2 and the sealing cover 44. The sealing cover 44 is installed on the top of the emulsifying tank 41 to prevent gel from splashing out of the inner cavity of the emulsifying tank 41 during gel emulsification.

[0044] Additionally, the drive mechanism 5 includes a servo motor 51, a telescopic rotating rod 52, a stirring rod 53, a spiral blade 54, a chamfer 55, a slot 56, a scraper 57, and a connecting assembly 58. The servo motor 51 is fixed to the top of the bracket 2. The telescopic rotating rod 52 is connected to the output end of the servo motor 51 via a coupling. The servo motor 51 is electrically connected to an external power supply via an external controller. The telescopic rotating rod 52 can only move vertically and cannot rotate independently, allowing the servo motor 51 to drive the telescopic rotating rod 52 to rotate stably. The telescopic rotating rod 52 is rotatably connected to the middle of the sealing cover 44 via a bearing. Multiple stirring rods 53 are fixed to the outer wall of the telescopic rotating rod 52, enabling the stirring rods 53 to emulsify and stir the gel inside the emulsification tank 41. Multiple spiral blades 54 are fixed to multiple stirring blades 58. Between 3, the spiral blade 54 is set to increase the stirring effect on the gel and improve the emulsification efficiency of the gel. The tangent 55 is opened at the bottom of the opposite end of the multiple stirring rods 53. The slot 56 is an L-shaped groove structure opened on both sides of the outer wall of one of the stirring rods 53. Two adjacent scrapers 57 are set in an L-shape on the outer wall of one of the stirring rods 53. The connecting component 58 is set on the top of one of the stirring rods 53, so that the connecting component 58 can limit the scraper 57 installed on one of the stirring rods 53. The two scrapers 57 are interlaced in a 45° diagonal structure, so that the two scrapers 57 can cooperate with the outer wall of the stirring rod 53 and fit against the inner wall of the emulsification tank 41. When there is gel residue in the inner cavity of the emulsification tank 41, the scraper 57 is installed so that the scraper 57 can scrape the inner wall of the emulsification tank 41.

[0045] Specifically, the scraper 57 includes multiple locking blocks 571 and a scraper 572. The multiple locking blocks 571 are slidably inserted into the inner cavity of multiple locking slots 56 respectively. The scraper 572 is fixed to one end of the multiple locking blocks 571 in the same row. The scraper 572 can fit against the inner wall of the emulsification tank 41 to scrape off the excess adhesive, which facilitates the cleaning of the inner cavity of the emulsification tank 41.

[0046] Furthermore, the connecting assembly 58 includes a rotating block 581, a torsion spring 582, and a pressure plate 583. The rotating block 581 is rotatably inserted into the top of one of the stirring rods 53. The rotating block 581 is a cylindrical structure composed of two different diameters, and the rotating block 581 will not detach from the top of the stirring rod 53. The torsion spring 582 is installed on the top of the rotating block 581 and one of the stirring rods 53, and the torsion spring 582 is sleeved on the outer wall of the rotating block 581. The pressure plate 583 is fixed to the top of the rotating block 581. Due to the elasticity of the torsion spring 582, when there is no external force, the pressure plate 583 can press the top of the two locking blocks 571, improving the stability of the vertical scraper 57 position. When the pressure plate 583 is rotated, the torsion spring 582 is twisted, which facilitates the installation and removal of the scraper 57 on the stirring rod 53 and improves the practicality of the device.

[0047] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A gel production emulsification device characterized by, include: Support platform (1); A bracket (2) is fixed to one side of a support platform (1); A fixing rod (3) is fixed to the other side of the support platform (1); Loading mechanism (4), which is installed between fixed rod (3) and bracket (2); A drive mechanism (5) is mounted on the top of the bracket (2) and is used for emulsifying and stirring the gel in the loading mechanism (4). An electric telescopic rod (6) is installed between the bracket (2) and the loading mechanism (4); The drive mechanism (5) includes: Servo motor (51), the servo motor (51) is fixed to the top of the bracket (2); Telescopic rotating rod (52), the telescopic rotating rod (52) is connected to the output end of servo motor (51) via a coupling; Stirring rods (53), a plurality of said stirring rods (53) are fixed to the outer wall of telescopic rotating rod (52); Spiral blades (54), a plurality of said spiral blades (54) are fixed between a plurality of stirring blades (53); A chamfer (55) is formed at the bottom of one of the multiple stirring rods (53) at opposite ends; The slot (56) is an L-shaped groove structure and is opened on both sides of the outer wall of one of the stirring rods (53); Scraper (57), two adjacent scraper (57) are arranged in an L-shape on the outer wall of one of the stirring rods (53); A connecting component (58) is disposed on top of one of the stirring rods (53).

2. A gel production emulsification device according to claim 1, wherein The loading mechanism (4) includes: Emulsifying tank (41), the emulsifying tank (41) is disposed above the support platform (1); Rotating columns (42), multiple rotating columns (42) are respectively fixed on both sides of the outer wall of the emulsifying tank (41), and two relative rotating columns (42) are respectively rotatably interlocked with the bottom of the bracket (2) and the top of the fixing rod (3); A rotating rod (43) is fixed to one end of one of the rotating columns (42); A sealing cap (44) is installed on top of the emulsifying tank (41).

3. A gel production emulsification device according to claim 1, wherein The telescopic rotating rod (52) and the sealing cover (44) are rotatably connected by bearings in the middle, and the electric telescopic rod (6) is fixed between the bracket (2) and the sealing cover (44).

4. The gel production emulsification device according to claim 1, wherein The scraper (57) includes: Multiple card blocks (571) are slidably inserted into the inner cavity of multiple card slots (56); Scraper (572), said scraper (572) is fixed to one end of a plurality of blocks (571) in the same column.

5. The gel production emulsification device according to claim 1, wherein The connection component (58) includes: A rotating block (581) is rotatably inserted into the top of one of the stirring rods (53); Torsion spring (582), said torsion spring (582) is mounted on top of rotating block (581) and one of stirring rods (53); Pressure plate (583), which is fixed to the top of rotating block (581).

Images